Tail mounting insulation structure of electric heating tube resistor

By adopting an insulated connection structure between an insulating support plate and a mounting column in the power supply testing equipment, the problems of unstable fixing and insufficient insulation performance at the tail of the heating tube resistor are solved, achieving stable installation and efficient insulation protection of the heating tube resistor, and improving the safety and reliability of the equipment.

CN223808542UActive Publication Date: 2026-01-16SHANGHAI YOUQI MECHANICAL & ELECTRICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422757469.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2026-01-16
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The stability and insulation performance of the fixing bracket at the tail of the electric heating tube resistor in existing power supply testing equipment are low, making it difficult to guarantee the reliability and safety of the equipment.

Method used

An insulating connection structure is adopted between the insulating support plate and the mounting column. Through the combination of concave ceramic parts, convex ceramic parts, mounting bolts and lock nuts, the electric heating tube resistor is fixed to the insulating support plate and secondary insulation is achieved, thereby enhancing the insulation performance.

Benefits of technology

This improves the installation stability and insulation performance of the heating element resistor, ensuring the safety and reliability of the power supply detection equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an electric heating tube resistor tail installation insulation structure, and relates to the field of power supply detection equipment, the electric heating tube resistor tail installation insulation structure comprises two installation pillars fixedly installed on a rack of the power supply detection equipment, and a plurality of insulation support plates are detachably installed between the two installation pillars; a plurality of first placing grooves used for placing the electric heating tube resistor are formed in the top of the insulating supporting plate, and insulating connecting structures are arranged between the two ends of the insulating supporting plate and the two mounting supporting columns. The insulation performance and the stability of the electric heating tube resistor installation structure can be improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the field of power supply detection equipment, in particular to an electric heating tube resistor tail mounting insulation structure. BACKGROUND

[0002] With the rapid development of power electronics technology, in various application places, standby power supply becomes an indispensable emergency equipment, standby power supply can form an emergency independent power supply system through a generator set and a control system after power grid power failure. The standby power supply is not working in normal condition, so it is necessary to regularly access the power supply test equipment to detect the electric energy of the whole standby power supply system, and to detect whether the power supply can normally operate in an emergency through testing. In the industries of ships, aerospace, military industry, communication, solar photovoltaic, wind and nuclear power, finance, coal, chemical industry, metal mining, oil exploitation and the like, the standby power supply needs to be detected regularly.

[0003] In the prior art, a plurality of electric heating tube resistors need to be installed in the power supply detection equipment to meet the demand for standby power supply power detection. The bracket for mounting the tail of the electric heating tube resistor mainly comprises a fixed bracket, the fixed bracket is fixedly installed in the rack of the power supply detection equipment through screws, a plurality of support plates for supporting the tail of the electric heating tube resistor are fixedly installed on the fixed bracket, and the support plates are mostly made of carbon steel plates.

[0004] However, the fixing mode of the tail of the electric heating tube resistor by the support plate has low stability and insulation performance, and it is difficult to guarantee the reliability and safety of the power supply detection equipment, and there is room for improvement. Content of the utility model

[0005] In order to improve the stability and insulation performance of the electric heating tube tail mounting structure in the power supply detection equipment, the application provides an electric heating tube resistor tail mounting insulation structure.

[0006] The electric heating tube resistor tail mounting insulation structure provided by the application adopts the following technical scheme:

[0007] An electric heating tube resistor tail mounting insulation structure comprises two mounting columns fixedly installed on the rack of a power supply detection equipment, a plurality of insulating support plates are detachably installed between the two mounting columns, a plurality of first placing grooves for placing electric heating tube resistors are formed in the top of the insulating support plates, and an insulating connecting structure is arranged between the two ends of the insulating support plates and the two mounting columns.

[0008] By adopting the technical scheme, the bottom of the electric heating tube resistor is embedded in the first placing groove, the first placing groove can limit the position of the electric heating tube resistor, reduce the displacement of the electric heating tube resistor, and effectively improve the stability of the installation of the electric heating tube resistor; since the electric heating tube resistor is only in direct contact with the insulating support plate and not in direct contact with the metal plate, a first double insulation isolation can be formed, and since the two ends of the insulating support plate are connected with the mounting column through the insulating connecting structure, a double insulation isolation can be formed, the insulation performance of the electric heating tube resistor mounting structure is effectively improved, and the safety and reliability of the power supply detection equipment can be effectively ensured.

[0009] Preferably, the two ends of the insulating support plate are respectively provided with first insertion holes, and a plurality of second insertion holes are respectively formed in the two mounting columns.

[0010] The insulating connecting structure comprises a concave porcelain piece, a convex porcelain piece, a mounting bolt and a locking nut, the convex porcelain piece comprises a convex tube portion, one side of the concave porcelain piece is provided with a groove matched with the convex tube portion, and the convex tube portion penetrates through the first insertion hole and extends into the groove.

[0011] A first mounting hole is formed through the concave porcelain piece, a second mounting hole is formed through the convex porcelain piece, the rod portion of the mounting bolt penetrates through the first mounting hole, the first insertion hole, the second mounting hole and the second insertion hole in sequence and then extends to the outside of the mounting column, the locking nut is threadedly mounted on the rod portion of the mounting bolt extending out of the second insertion hole, and the insulating support plate is tightly arranged between the concave porcelain piece and the convex porcelain piece.

[0012] By adopting the above technical scheme, the two ends of the insulating support plate can be fixed on the mounting column through the concave porcelain piece and the convex porcelain piece, and since the concave porcelain piece and the convex porcelain piece have good insulation performance, the insulating support plate can be connected with the mounting column in an insulated manner, the electric heating tube resistor can be protected by double insulation isolation, and the insulation performance of the electric heating tube resistor can be further improved.

[0013] Preferably, the front and rear sides of the insulating support plate are respectively detachably provided with first and second backing plates, and the two ends of the first and second backing plates are respectively provided with through holes for the rod portion of the mounting bolt to extend out.

[0014] By adopting the above technical scheme, the first and second backing plates are respectively arranged on the front and rear sides of the insulating support plate, the contact area between the concave porcelain piece, the convex porcelain piece and the insulating support plate can be increased, the damage of the insulating support plate caused by pressure can be reduced, and the insulating support plate is effectively protected.

[0015] Preferably, the pipe part of the mounting bolt is sleeved with a silica gel sleeve.

[0016] By adopting the above technical scheme, the silica gel sleeve is sleeved on the rod part of the mounting bolt, and the silica gel sleeve abuts against the rod part of the mounting bolt and the first mounting hole and the second mounting hole, so that the stability of the threaded connection of the mounting bolt can be improved, and the damage to the concave porcelain piece and the convex porcelain piece can be reduced.

[0017] Preferably, the bottom of the insulating support plate is provided with a plurality of second placing grooves, and the first placing grooves and the second placing grooves are one-to-one opposite, and the bottom and the top of the electric heating tube resistor are respectively embedded in the first placing grooves and the second placing grooves.

[0018] By adopting the above technical scheme, the bottom and the top of the electric heating tube resistor are respectively limited in the first placing grooves and the second placing grooves through the first placing grooves and the second placing grooves provided at the top and the bottom of the insulating support plate, so that the stability of the electric heating tube resistor can be further improved.

[0019] In summary, the electric heating tube resistor tail mounting insulating structure has at least one of the following beneficial technical effects:

[0020] 1. The bottom of the electric heating tube resistor is embedded in the first placing groove, the first placing groove can limit the position of the electric heating tube resistor, reduce the displacement of the electric heating tube resistor, and effectively improve the stability of the electric heating tube resistor installation;

[0021] 2. Since the electric heating tube resistor is only in direct contact with the insulating support plate and not in direct contact with the metal plate, a first heavy insulation isolation can be formed;

[0022] 3. Through the mutual matching and use of the concave porcelain piece, the convex porcelain piece, the mounting bolt and the locking nut, the two ends of the insulating support plate can be fixed on the mounting pillar through the concave porcelain piece and the convex porcelain piece. Since the concave porcelain piece and the convex porcelain piece have good insulation performance, the insulating connection between the two ends of the insulating support plate and the mounting pillar can be realized, a secondary insulation isolation protection for the electric heating tube resistor is formed, and the insulation performance of the electric heating tube resistor is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Fig. 1 is a schematic diagram of the overall structure of the insulating structure according to an embodiment of the present application.

[0024] Fig. 2 is a schematic diagram of the internal structure of the insulating structure according to an embodiment of the present application.

[0025] Fig. 3 is a schematic diagram of the mounting structure of the convex porcelain piece and the concave porcelain piece according to an embodiment of the present application.

[0026] Explanation of reference signs: 1, mounting pillar; 11, second jack; 2, insulating support plate; 21, first placing groove; 22, first jack; 3, protruding porcelain piece; 31, second mounting hole; 4, concave porcelain piece; 41, first mounting hole; 5, second backing plate; 6, silica gel sleeve; 8, mounting bolt; 81, locking nut; 9, fixing bolt; 10, electric heating tube resistor. DETAILED DESCRIPTION

[0027] The following will be described in detail with reference to the accompanying drawings Figs. 1-3 The application is further described in detail.

[0028] Example 1

[0029] The application discloses an insulating structure for mounting the tail of an electric heating tube resistor 10. Referring to Figs. 1-3 , two mounting pillars 1 are fixedly mounted on the rack of a power detection device, and a plurality of insulating support plates 2 are detachably mounted between the two mounting pillars 1. The top of each insulating support plate 2 is provided with a plurality of first placing grooves 21 for placing the electric heating tube resistor 10. Insulating connecting structures are arranged between the two ends of the insulating support plate 2 and the two mounting pillars 1.

[0030] The bottom of the electric heating tube resistor 10 is embedded in the first placing groove 21. The first placing groove 21 can limit the position of the electric heating tube resistor 10, reduce the displacement of the electric heating tube resistor 10, and effectively improve the stability of the installation of the electric heating tube resistor 10. Since the electric heating tube resistor 10 only directly contacts the insulating support plate 2 and does not directly contact the metal plate, a first double insulating isolation is formed. Moreover, since the two ends of the insulating support plate 2 are connected to the mounting pillars 1 through the insulating connecting structures, a second double insulating isolation is formed. The insulating performance of the mounting structure of the electric heating tube resistor 10 is effectively improved, and the safety and reliability of the power detection device are effectively guaranteed.

[0031] Referring to Fig. 3 , a first jack 22 is formed at each end of the insulating support plate 2, and a plurality of second jacks 11 are formed on the two mounting pillars 1. The insulating connecting structure includes a concave porcelain piece 4, a protruding porcelain piece 3, a mounting bolt 8, and a locking nut 81. The protruding porcelain piece 3 includes a protruding pipe portion. A groove is formed on one side of the concave porcelain piece 4, which is matched with the protruding pipe portion. The protruding pipe portion penetrates the first jack 22 and extends into the groove.

[0032] A first mounting hole 41 is formed through the concave porcelain piece 4, and a second mounting hole 31 is formed through the protruding porcelain piece 3. The rod portion of the mounting bolt 8 penetrates the first mounting hole 41, the first jack 22, the second mounting hole 31, and the second jack 11 in sequence and then extends to the outside of the mounting pillar 1. The locking nut 81 is threadedly mounted on the rod portion of the mounting bolt 8 extending out of the second jack 11. The insulating support plate 2 is tightly arranged between the concave porcelain piece 4 and the protruding porcelain piece 3.

[0033] Through the mutual cooperation and use between the concave porcelain piece 4, the convex porcelain piece 3, the mounting bolt 8 and the locking nut 81, the two ends of the insulating support plate 2 can be fixed on the mounting pillar 1 through the concave porcelain piece 4 and the convex porcelain piece 3. Since the concave porcelain piece 4 and the convex porcelain piece 3 both have good insulation performance, the insulating support plate 2 can be connected between the two ends of the mounting pillar 1 in an insulated manner, thereby forming secondary insulation isolation protection for the electric heating tube resistor 10 and further improving the insulation performance of the electric heating tube resistor 10.

[0034] With reference to Fig. 1 With Fig. 2 , the front and rear sides of the insulating support plate 2 are respectively detachably mounted with the first and second backing plates 5, and the two ends of the first and second backing plates 5 are respectively provided with through holes for the rod part of the mounting bolt 8 to extend out.

[0035] The first and second backing plates 5 are respectively arranged on the front and rear sides of the insulating support plate 2, which can increase the contact area between the concave porcelain piece 4, the convex porcelain piece 3 and the insulating support plate 2, reduce the damage to the insulating support plate 2 caused by pressure, and provide good protection effect for the insulating support plate 2.

[0036] With reference to Fig. 1 With Fig. 2 In the embodiment of the application, the first and second backing plates 5 are both mounted on the two sides of the insulating support plate 2 through the fixing bolts 9.

[0037] With reference to Fig. 2 The tube part of the mounting bolt 8 is sleeved with the silica gel sleeve 6.

[0038] The silica gel sleeve 6 is sleeved on the rod part of the mounting bolt 8, and abuts against the rod part of the mounting bolt 8 and the first and second mounting holes 41 and 31, which can improve the stability of the threaded connection of the mounting bolt 8 and reduce the damage to the concave porcelain piece 4 and the convex porcelain piece 3.

[0039] The implementation principle of the tail mounting insulation structure of the electric heating tube resistor 10 is that the bottom of the electric heating tube resistor 10 is embedded in the first placement groove 21, the first placement groove 21 can limit the position of the electric heating tube resistor 10, reduce the displacement of the electric heating tube resistor 10, and effectively improve the stability of the electric heating tube resistor 10; since the electric heating tube resistor 10 only directly contacts the insulating support plate 2 and does not directly contact the metal plate, a first heavy insulation isolation can be formed; by matching and using the concave porcelain piece 4, the convex porcelain piece 3, the mounting bolt 8 and the locking nut 81, the two ends of the insulating support plate 2 can be fixed on the mounting pillar 1 through the concave porcelain piece 4 and the convex porcelain piece 3; since the concave porcelain piece 4 and the convex porcelain piece 3 have good insulation performance, the insulating support plate 2 can be connected between the two ends of the insulating support plate 2 and the mounting pillar 1, a secondary insulation isolation protection of the electric heating tube resistor 10 is formed, and the insulation performance of the electric heating tube resistor 10 is further improved.

[0040] Embodiment 2

[0041] In the embodiment of the present application, the bottom of the insulating support plate 2 is provided with a plurality of second placement grooves, and the plurality of first placement grooves 21 and the plurality of second placement grooves are one-to-one opposite, and the bottom and the top of the electric heating tube resistor 10 are embedded in the first placement groove 21 and the second placement groove respectively.

[0042] Through the first placement groove 21 and the second placement groove at the top and the bottom of the insulating support plate 2, the bottom and the top of the electric heating tube resistor 10 can be respectively limited in the first placement groove 21 and the second placement groove, and the stability of the electric heating tube resistor 10 is further improved.

[0043] The above are preferred embodiments of the present application, and are not limited to the protection scope of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.

Claims

1. An electrical heating tube resistor tail mounting insulation structure, characterized by, The utility model provides a power detection equipment, including two installation support (1) fixedly installed on the rack of power detection equipment, a plurality of insulating support plate (2) are detachably installed between two installation support (1), the top of insulating support plate (2) is equipped with a plurality of first placement slot (21) for placing electric heating tube resistor (10), and the both ends of insulating support plate (2) are provided with insulating connecting structure between two installation support (1), and the both ends of insulating support plate (2) are equipped with first jack (22) respectively, and a plurality of second jack (11) are equipped on two installation support (1) respectively, The insulating connecting structure includes concave porcelain piece (4), convex porcelain piece (3), mounting bolt (8) and locking nut (81), the convex porcelain piece (3) includes convex pipe part, one side of the concave porcelain piece (4) is equipped with recess that is matched with the convex pipe part, the convex pipe part passes through first jack (22) and extends into the recess, The first installation hole (41) is passed through on the concave porcelain piece (4), the second installation hole (31) is passed through on the convex porcelain piece (3), the rod of mounting bolt (8) passes through first installation hole (41), first jack (22), second installation hole (31) and second jack (11) in proper order and extends to the outside of installation support (1), and the locking nut (81) is screwed on the rod of mounting bolt (8) that extends second jack (11), and the insulating support plate (2) is tightly arranged between the concave porcelain piece (4) and the convex porcelain piece (3).

2. An electrical heating tube resistor tail mounting insulation structure according to claim 1, characterised in that, The front and rear sides of the insulating support plate (2) are detachably installed with first backing plate and second backing plate (5) respectively, and the both ends of the first backing plate and the second backing plate (5) are respectively provided with through-hole for the rod of the mounting bolt (8) to extend.

3. An electrical heating tube resistor tail mounting insulation structure according to claim 2, characterised in that, The tube of the mounting bolt (8) is sleeved with silica gel sleeve (6).

4. An electrical heating tube resistor tail mounting insulation structure according to claim 3, characterised in that, The bottom of the insulating support plate (2) is provided with a plurality of second placement slots, a plurality of first placement slots (21) and a plurality of second placement slots are one-to-one opposite, and the bottom and top of the electric heating tube resistor (10) are embedded in the first placement slot (21) and the second placement slot respectively.