Middle plate applied to switch socket

By using a double-layer structure design with a metal layer wrapped in a plastic layer on the middle plate of the switch and socket, the problem of insufficient strength of a single material middle plate is solved, achieving high strength, impact resistance and safety, while reducing costs.

CN223809298UActive Publication Date: 2026-01-16MORDIO ELECTRICAL CO LTD
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Patent Information

Application Number
CN202422941278.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-30
Publication Date
2026-01-16
Estimated Expiration
2034-11-30

AI Technical Summary

Technical Problem

The materials used in the middle plate of existing switches and sockets are limited, resulting in insufficient strength and toughness, making them prone to deformation or damage during long-term use or in harsh environments.

Method used

It adopts a double-layer structure design, with a metal layer wrapped in a plastic layer. It is formed by injection molding, combining the advantages of metal and plastic layers to improve mechanical strength and impact resistance, while preventing metal oxidation and corrosion.

Benefits of technology

It improves the mechanical strength and impact resistance of the medium plate, ensures electrical conductivity and safety in use, reduces material costs, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The middle plate applied to the switch socket comprises a middle plate body, the middle plate body is provided with a metal layer and a plastic layer wrapping the metal layer, the plastic layer is integrally formed on the outer surface of the metal layer through injection molding, the middle plate body is of a double-layer structure, the metal layer is arranged inside the middle plate body, and the plastic layer wrapping the metal layer is arranged outside the middle plate body. And the plastic layer is integrally formed on the metal layer through injection molding, so that the mechanical strength and the impact resistance of the middle plate are improved, and the metal layer can be effectively prevented from being oxidized and corroded. In addition, the combination mode of the metal layer and the plastic layer ensures the conductive performance of the middle plate, and the insulation characteristic of the plastic layer also ensures the use safety. In the manufacturing process, the production efficiency of the middle plate is remarkably improved due to the application of the injection molding technology, and compared with a middle plate made of a complete metal material, the material cost can be reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of switch socket, specifically relates to a middle plate applied to switch socket. BACKGROUND

[0002] In prior art, the middle plate of switch socket is usually single metal plate or plastic plate, this design can satisfy basic installation and use demand, but there are some deficiencies in practical application. For example, the middle plate of single material can not reach the best in strength and toughness, which can cause the middle plate to deform or damage in long-term use or in harsh environment. SUMMARY

[0003] Therefore, the utility model provides a middle plate applied to switch socket.

[0004] To achieve the above object, the utility model provides the following technical scheme:

[0005] A middle plate applied to switch socket, including middle plate body, the middle plate body has metal layer and plastic layer of wrapping metal layer, the plastic layer is through injection molding integrated on the outer surface of metal layer.

[0006] Preferably, the metal layer has inner body part and inner connecting part, the inner body part is provided with center installation hole in the center, the inner connecting part is formed by the edge part of the inner body part close to the center installation hole protruding to one side of the inner body part, the plastic layer is provided with outer body part and outer connecting part corresponding to the inner body part and the inner connecting part.

[0007] Preferably, the inner body part has first inner surface and second inner surface, the inner connecting part is formed by the edge part of the inner body part close to the center installation hole protruding to the side of the second inner surface, two symmetrical reinforcing parts are formed on the first inner surface, the inner groove part is formed in the center of the reinforcing part, the inner installation hole is formed on the inner groove part, the outer groove part is arranged corresponding to the inner groove part on the outer body part, and the outer installation hole corresponding to the inner installation hole is formed on the outer groove part.

[0008] Preferably, a plurality of holes are formed on the inner wall of the two sides of the inner connecting part away from the inner installation hole, a plurality of clamping grooves are formed on the inner wall of the outer connecting part, and the clamping grooves include upper clamping grooves and lower clamping grooves corresponding to the holes and side clamping grooves arranged on the inner wall of the two sides of the upper clamping grooves and the lower clamping grooves.

[0009] Preferably, the top end and the bottom end of the outer connecting part are provided with panel clamping grooves, and the top end and the bottom end of the outer connecting part are provided with box body clamping grooves.

[0010] Preferably, the outer connecting part is arranged in a stepped manner and has first stepped part and second stepped part, and the box body clamping grooves are arranged on the second stepped part.

[0011] Preferably, the outer body part is provided with a plurality of reinforcing ribs arranged in a staggered manner on the portion corresponding to the second inner surface, and the reinforcing ribs are distributed at positions corresponding to the outer groove portion.

[0012] The middle plate has the advantages that: the middle plate body is provided as a double-layer structure, the inner part is a metal layer, the outer part is a plastic layer wrapping the metal layer, and the plastic layer is integrally formed on the metal layer by injection molding, so that the mechanical strength and impact resistance of the middle plate are improved, and the oxidation and corrosion of the metal layer are effectively prevented. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.

[0014] FIG. 1 is a schematic view of a metal layer structure; Figure 1 FIG. 2 is a sectional view of the present application;

[0015] FIG. 3 is a schematic view of a plastic layer structure; Figure 2 FIG. 4 is another angle schematic view of the plastic layer structure;

[0016] FIG. 5 is a sectional view of the present application; Figure 3 FIG. 6 is another angle schematic view of the plastic layer structure;

[0017] FIG. 7 is a sectional view of the present application; Figure 4 FIG. 8 is another angle schematic view of the plastic layer structure. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings of the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0019] The present application will be further described below with reference to the drawings of the specification.

[0020] The present application provides the following technical solutions:

[0021] As shown in FIG.Figures 1-4 The utility model discloses a middle plate for switch socket, including middle plate body 1, the middle plate body 1 has metal layer 2 and the plastic layer 3 of wrapping metal layer 2, the plastic layer 3 is through injection molding integrated on the outer surface of metal layer 2. Specifically, in the design, by setting up the double -deck structure of middle plate body 1, inside is metal layer 2, outside is the plastic layer 3 of wrapping metal layer 2, and plastic layer 3 is through injection molding integrated on metal layer 2, and such structure not only improves the mechanical strength and the impact resistance of middle plate, and can effectively prevent the oxidation and corrosion of metal layer 2. In addition, the combination mode of metal layer 2 and plastic layer 3 ensures the conductivity of middle plate, and the insulation characteristics of plastic layer 3 also guarantee the safe use. In the manufacturing process, the application of injection molding technology makes the production efficiency of middle plate get the remarkable promotion, and compared with the middle plate made of complete metal material, the material cost can also be reduced. The metal layer 2 in the design is galvanized iron, stainless steel or the like, and the plastic layer 3 is plastic material.

[0022] Further, the metal layer 2 has an inner body portion 4 and an inner connecting portion 5, the inner body portion 4 is provided with a central mounting hole 6, the inner connecting portion 5 is formed by the edge portion of the inner body portion 4 close to the central mounting hole 6 protruding towards the inner body portion 4, and the plastic layer 3 is provided with an outer body portion 7 and an outer connecting portion 8 corresponding to the inner body portion 4 and the inner connecting portion 5. Specifically, in this embodiment, the outer surface of the inner body portion 4 is tightly attached to the outer body portion 7 of the plastic layer 3, and the outer surface of the inner connecting portion 5 is tightly attached to the outer connecting portion 8 of the plastic layer 3. This design makes the metal layer 2 and the plastic layer 3 have good bonding force, thereby ensuring the structural stability and durability of the middle plate as a whole. At the same time, the setting of the inner connecting portion 5 enhances the fixing and supporting capacity of the middle plate, so that the middle plate can withstand greater force during installation and use, improving the reliability of the product. In addition, the design of the central mounting hole 6 facilitates the connection of the middle plate and the switch box, making the installation process more convenient and fast. The size and shape of the central mounting hole 6 can be customized according to actual needs to adapt to switch boxes of different specifications, thereby improving the universality and compatibility of the middle plate.

[0023] Further, the inner body part 4 has a first inner surface 9 and a second inner surface 10, the inner connecting part 5 is protruded from the edge of the inner body part 4 close to the center mounting hole 6 towards the second inner surface 10, two symmetrical reinforcing parts 11 are protruded on the first inner surface 9, the center of the reinforcing part 11 is concave to form an inner groove part 12, an inner mounting hole 13 is opened on the inner groove part 12, the outer body part 7 is provided with an outer groove part 15 corresponding to the inner groove part 12, and an outer mounting hole 14 corresponding to the inner mounting hole 13 is opened on the outer groove part 15. Specifically, in this embodiment, the size and shape of the outer mounting hole 14 match the inner mounting hole 13, ensuring the precise docking of the middle plate and the external components. The outer groove part 15 not only enhances the structural strength of the middle plate, but also provides additional mounting space for the middle plate, allowing it to accommodate a wider variety of external connectors. In addition, the presence of the reinforcing part 11 further enhances the rigidity and bending resistance of the inner body part 4, allowing the middle plate to maintain its shape and function when subjected to external forces.

[0024] Further, a plurality of openings 16 are opened on the inner walls of the inner connecting part 5 away from the two sides of the inner mounting hole 13, a plurality of clamping grooves are opened on the inner wall of the outer connecting part 8, the clamping grooves include upper clamping grooves 17 and lower clamping grooves 18 corresponding to the openings 16, and side clamping grooves 19 are provided on the inner walls of the two sides of the upper clamping grooves 17 and the lower clamping grooves 18. Specifically, in this embodiment, the size and shape of the openings 16 and the clamping grooves are designed to match, to ensure that during assembly, the outer connecting part 8 can be precisely docked with the openings 16 of the inner connecting part 5 through the clamping grooves. This design not only improves the convenience of assembly, but also enhances the overall stability and durability of the middle plate assembly. Through this structure, the middle plate can withstand greater lateral forces while maintaining the firmness of the connection, which is crucial for the performance of the middle plate in actual application. The provision of the upper clamping grooves 17, the lower clamping grooves 18 and the side clamping grooves 19 can provide more fixing points when installing the switch box, ensuring the close combination of the switch box and the middle plate. In addition, this design also allows modular installation on the middle plate, making maintenance and upgrading easier.

[0025] Further, the top end and the bottom end of the outer connecting part 8 are provided with panel buckle grooves 20, and the top end and the bottom end of the outer connecting part 8 are provided with box buckle grooves 21. Specifically, in the embodiment, the panel buckle grooves 20 and the box buckle grooves 21 are designed to match in size and shape, so as to ensure that the panel and the box can be accurately docked with the top end and the bottom end of the outer connecting part 8 during assembly. This design not only simplifies the installation process, but also improves the stability and reliability of the overall structure. Through the cooperation of the panel buckle grooves 20 and the box buckle grooves 21, it can be ensured that the panel and the box remain tightly connected when subjected to external force, thereby ensuring the performance stability of the middle plate assembly under various working environments. In addition, this design also facilitates the quick replacement of the panel or the box, providing great convenience for the maintenance and upgrading of the equipment.

[0026] Further, the outer connecting part 8 is arranged in a stepped manner, and the outer connecting part 8 has a first stepped part 22 and a second stepped part 23, and the box buckle grooves 21 are arranged on the second stepped part 23. Specifically, in the embodiment, the outer connecting part 8 with the first stepped part 22 and the second stepped part 23 can cooperate with the outer body part 7 to form a three-level stepped structure, which can gradually disperse the force received by the wall switch and prevent stress concentration, thereby effectively avoiding deformation or damage of the switch box due to excessive force

[0027] Further, the outer body part 7 is provided with a plurality of staggered reinforcing ribs 24 corresponding to the second inner surface 10, and the reinforcing ribs 24 are distributed at positions corresponding to the outer groove part 15. Specifically, in the embodiment, the arrangement of the reinforcing ribs 24 helps to improve the structural strength of the outer body part 7 and disperse and absorb the stress generated by external force. Through staggered arrangement, the reinforcing ribs 24 can form a mesh structure, thereby significantly improving the bending and torsional resistance of the whole without increasing excessive weight. In addition, the distribution position of the reinforcing ribs 24 corresponds to the outer groove part 15, which ensures that the reinforcing ribs 24 can be closely matched with the outer groove part 15 during assembly, further enhancing the stability and durability of the structure.

[0028] The above description of disclosed embodiments enables a person skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application should not be limited to the embodiments shown herein, but should be consistent with the widest scope of principles and novel features disclosed herein.

Claims

1. A middle plate applied to a switch socket, comprising a middle plate body, characterized in that: The middle plate body has a metal layer and a plastic layer wrapping the metal layer, the plastic layer is integrally formed on the outer surface of the metal layer by injection molding, the metal layer has an inner body part and an inner connecting part, the inner body part is provided with a center mounting hole in the center, the inner connecting part is formed by protruding from the edge part of the inner body part close to the center mounting hole to one side of the inner body part, the plastic layer is provided with an outer body part and an outer connecting part corresponding to the inner body part and the inner connecting part, the outer connecting part is arranged in a stepped manner, and the outer connecting part has a first stepped part and a second stepped part.

2. The middle plate applied to a switch socket according to claim 1, characterized in that: The inner body part has a first inner surface and a second inner surface, the inner connecting part is formed by protruding from the edge part of the inner body part close to the center mounting hole to one side of the second inner surface, two symmetrical reinforcing parts are formed by protruding on the first inner surface, the reinforcing parts are formed with an inner groove part in the center, the inner groove part is provided with an inner mounting hole, the outer body part is provided with an outer groove part corresponding to the inner groove part, and the outer groove part is provided with an outer mounting hole corresponding to the inner mounting hole.

3. The middle plate applied to a switch socket according to claim 2, characterized in that: A plurality of openings are formed on the inner walls of the two sides of the inner connecting part away from the inner mounting hole, a plurality of clamping grooves are formed on the inner wall of the outer connecting part, the clamping grooves include upper and lower clamping grooves corresponding to the openings and side clamping grooves arranged on the inner walls of the two sides of the upper and lower clamping grooves.

4. The middle plate applied to a switch socket according to claim 1, characterized in that: The top end and the bottom end of the outer connecting part are provided with panel clamping grooves, and the top end and the bottom end of the outer connecting part are provided with box body clamping grooves.

5. The middle plate applied to a switch socket according to claim 4, characterized in that: The box body clamping grooves are formed on the second stepped part.

6. The middle plate applied to a switch socket according to claim 2, characterized in that: A plurality of reinforcing ribs arranged alternately are arranged on the part of the outer body part corresponding to the second inner surface, and the reinforcing ribs are distributed on the positions corresponding to the outer groove parts.