Prefabricated block and photovoltaic panel assembly arrangement structure based on prefabricated block
By designing an integrated structure of prefabricated base and support for the prefabricated blocks, combined with detachable support rails and clamps, the problems of complex installation and poor wind resistance of traditional photovoltaic panel module support foundations have been solved. This has improved stability and power generation efficiency, simplified the installation process, increased installation efficiency and adaptability, and extended service life.
Patent Information
- Application Number
- CN202423222722.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Traditional photovoltaic panel modules have complex foundation installation, poor wind resistance, high cost, and difficulty in guaranteeing stability and power generation efficiency.
Design a precast block including a precast base and a precast support base. A support rail is detachably fixed to the top of the support base. The support rail is arranged perpendicularly to the precast block. A photovoltaic panel assembly is detachably fixed on the support rail. The precast base and the support base are an integral structure. The support rail is tightly connected to the precast base. The photovoltaic panel assembly is fixed by a clamp. A cable tray is detachably fixed to the side of the precast block.
It simplifies the installation process, improves wind resistance, reduces costs, ensures the stability and power generation efficiency of photovoltaic modules, enhances installation efficiency and flexibility, extends service life, adapts to photovoltaic modules of different sizes, and strengthens versatility.
Smart Images

Figure CN223809721U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic equipment technical field, concretely refers to a precast block and photovoltaic panel assembly arrangement structure based on precast block. BACKGROUND
[0002] Traditional distributed photovoltaic projects adopt concrete piers plus steel structures as the support foundation of photovoltaic panel assemblies.
[0003] The support foundation of the above photovoltaic panel assembly has problems such as complicated installation, poor wind resistance, high cost, etc. Therefore, a new type of photovoltaic panel assembly support seat needs to be designed, which can simplify the installation process, improve the wind resistance, reduce the cost, and at the same time ensure the stability and power generation efficiency of the photovoltaic panel assembly. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the deficiency of the above background technology, and provides a precast block and photovoltaic panel assembly arrangement structure based on precast block, which has the advantages of simple structure, convenient installation, strong wind resistance, low cost, and can ensure the stability and power generation efficiency of the photovoltaic panel assembly.
[0005] To achieve this purpose, the precast block designed by the utility model comprises a precast base and precast support seats fixedly connected to the front and rear sides of the precast base, which extend upward and are integrated with the precast base, the top of the precast support seat is detachably fixed with a support rail for supporting and fixing the photovoltaic panel assembly, the support rail is arranged perpendicular to the length direction of the precast block, and a plurality of pressure codes for pressing the top of the photovoltaic panel assembly and positioning it on the support rail are detachably fixed to the support rail along the length direction of the support rail.
[0006] Further, a rail positioning groove is formed in the top of the precast support seat, and the lower part of the support rail is arranged in the rail positioning groove.
[0007] Further, there is a height difference between the precast support seats on the front and rear sides of the precast base.
[0008] Further, the top surface of the support rail is an inclined surface arranged at an angle with the horizontal surface, and the photovoltaic panel assembly can be supported and fixed parallel to the top surface of the support rail.
[0009] Further, an anti-skid pad is fixed on the top surface of the support rail, and the photovoltaic panel assembly is supported and fixed on the anti-skid pad.
[0010] Further, the pressure code comprises a pressure code base which can be filled and arranged between the gaps of adjacent two photovoltaic panel assemblies, and a pressure code plate which is fixedly connected to the top of the pressure code base, is integrated with the pressure code base, and is used for pressing the top surfaces of the adjacent two photovoltaic panel assemblies.
[0011] Further, the front and back sides of the prefabricated base can be detachably fixed with at least one cable tray support for arranging a cable tray box.
[0012] Still further, a photovoltaic panel assembly arrangement based on prefabricated blocks comprises photovoltaic panel assemblies and a plurality of prefabricated blocks arranged along a set direction, the front and back sides of the plurality of prefabricated blocks are detachably fixed with a support rail, and a plurality of photovoltaic panel assemblies are supported and fixed along the length direction of the two support rails on the front and back sides of the prefabricated blocks.
[0013] Further, the front side of the outermost prefabricated block along the set direction is fixed with at least one cable tray support, and the top of the cable tray support is detachably fixed with a cable tray box arranged along the length direction of the prefabricated block, for placing the cables of the photovoltaic panel assemblies.
[0014] Still further, the back sides of the plurality of prefabricated blocks are fixed with a plurality of cable tray supports along the set direction, and the top of the cable tray supports is fixed with a cable tray box arranged along the set direction, for placing the cables of the photovoltaic panel assemblies.
[0015] The prefabricated base and the prefabricated support seat adopt an integrated structure design, so that the structure connection of the whole prefabricated block is compact and stable, a solid and reliable foundation support can be provided for subsequent installation of the photovoltaic panel assembly, the risk of shaking, displacement and the like of the photovoltaic panel caused by unstable foundation structure is reduced, and long-term stable operation of the photovoltaic system is ensured. The prefabricated support seat extends upward from the front and rear sides of the prefabricated base, and this layout can more reasonably disperse the weight and external force transmitted by the photovoltaic panel assembly and related fixing components, so as to avoid the pressure from being concentrated in a certain place and causing damage to the prefabricated block or the lower bearing surface, and prolong the service life of the prefabricated block. The support guide rail and the prefabricated support seat are connected in a detachable and fixed manner, and the pressing code and the support guide rail are also detachably fixed, so that the installation operation of the photovoltaic panel assembly on the construction site is facilitated. The construction personnel can first place the prefabricated block in place, and then install the support guide rail, the photovoltaic panel assembly and the pressing code in sequence, so that the installation steps of the components are relatively independent and clear, which helps to improve the installation efficiency and shorten the construction period, and is especially suitable for rapid construction of large-scale photovoltaic power stations. Since the components are detachable, if it is found during installation that the layout of the photovoltaic panel assembly needs to be adjusted, such as adjusting the spacing, angle and the like, the corresponding components can be conveniently detached and fixed again to achieve the adjustment, thereby increasing the flexibility and adaptability of the installation of the whole photovoltaic system. The detachable structure design makes it more convenient to perform daily maintenance, fault repair and the like on the photovoltaic panel assembly. For example, when the photovoltaic panel needs to be repaired or replaced due to failure, the photovoltaic panel can be removed only by detaching the pressing code at the corresponding position, without the need to disassemble the whole installation structure on a large scale, thereby reducing the maintenance workload and cost. With the development of technology, if it is necessary to replace the support guide rail, the pressing code and the like with better performance in the later period, or the photovoltaic panel assembly itself needs to be upgraded, the detachable connection mode can easily realize replacement of the components, so that the photovoltaic system can continuously maintain good performance. The position of the pressing code can be adjusted to adapt to photovoltaic panel assemblies of different sizes and specifications, so that the prefabricated block has greater application possibility in different photovoltaic projects regardless of the type of photovoltaic panel used, and the versatility and application range of the prefabricated block are improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a front view of the prefabricated block in the utility model;
[0017] Figure 2 It is a top view of the prefabricated block in the utility model;
[0018] Figure 3 It is a front view of the photovoltaic panel assembly arranged on the support guide rail in the utility model;
[0019] Figure 4The utility model discloses a main view of the pressure code cooperation with two adjacent photovoltaic panel assemblies,
[0020] Figure 5 The utility model discloses a top view of the anti -skid gasket,
[0021] Figure 6 The utility model discloses a top view of the photovoltaic panel assembly arrangement structure based on the prefabricated block,
[0022] Figure 7 The utility model discloses a main view of the photovoltaic panel assembly arrangement structure based on the prefabricated block,
[0023] Wherein, 1 - prefabricated base, 2 - prefabricated support seat, 3 - support guide rail, 4 - pressure code (4.1 - pressure code base, 4.2 - pressure code board), 5 - guide rail positioning groove, 6 - anti -skid gasket, 7 - cable bridge support, 8 - photovoltaic panel assembly, 9 - cable slot box. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like is the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the utility model that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0025] As Figure 1 As shown in 5, in some embodiments, the prefabricated block includes a prefabricated base 1 and prefabricated support seats 2 fixedly connected to the front and rear sides of the prefabricated base 1, extending upward and being an integral structure with the prefabricated base 1, the top of the prefabricated support seat 2 is detachably fixed with a support guide rail 3 for supporting and fixing the photovoltaic panel assembly 8, the support guide rail 3 is arranged perpendicular to the length direction of the prefabricated block, and the support guide rail 3 is detachably fixed with a plurality of pressure codes 4 for crimping the top of the photovoltaic panel assembly 8 and positioning it on the support guide rail 3 along the length direction thereof. The top of the prefabricated support seat 2 is provided with a guide rail positioning groove 5, and the lower part of the support guide rail 3 is arranged in the guide rail positioning groove 5. There is a height difference between the prefabricated support seats 2 on the front and rear sides of the prefabricated base 1. The top surface of the support guide rail 3 is an inclined surface arranged at an angle with the horizontal plane, and the photovoltaic panel assembly 8 can be supported and fixed parallel to the top surface of the support guide rail 3. The top surface of the support guide rail 3 is fixed with an anti-skid gasket 6, and the photovoltaic panel assembly 8 is supported and fixed on the anti-skid gasket 6.
[0026] Embodiment one:
[0027] On the basis of some of the above embodiments, the structure of the pressing code 4 is further optimized and designed: the pressing code 4 includes a pressing code base 4.1 which can be filled and arranged between the gaps between the adjacent two photovoltaic panel assemblies 8, and a pressing code plate 4.2 which is fixedly connected to the top of the pressing code base 4.1, is an integral structure with the pressing code base 4.1, and is used for pressing the top surface of the adjacent two photovoltaic panel assemblies 8.
[0028] Embodiment two:
[0029] On the basis of some of the above embodiments or embodiment one, the prefabricated base 1 is optimized and designed: the front and rear sides of the prefabricated base 1 are provided with threaded holes, and through the threaded holes and bolts, the front and rear sides of the prefabricated base 1 can be detachably fixed with a cable bridge support 7 for arranging a cable trough box 9.
[0030] Embodiment three:
[0031] On the basis of some of the above embodiments or embodiment one or embodiment two, a photovoltaic panel assembly arrangement structure based on a prefabricated block is designed, as shown in Figure 6 Fig. 7, which includes a photovoltaic panel assembly 8 and a plurality of prefabricated blocks arranged at intervals along a set direction. The front side and the rear side of each of the plurality of prefabricated blocks are detachably fixed with a support rail 3, and a plurality of photovoltaic panel assemblies 8 are supported and fixed on the two support rails 3 of the front side and the rear side of the prefabricated block along the length direction thereof. The front side of the prefabricated block located at the outermost side of the set direction is fixed with a cable bridge support 7, the top of which is detachably fixed with a cable trough box 9 arranged along the length direction of the prefabricated block, for placing the cables of the photovoltaic panel assembly 8. The rear side of the plurality of prefabricated blocks is fixed with a plurality of cable bridge supports 7 at intervals along the set direction, the top of which is fixed with a cable trough box 9 arranged along the set direction, for placing the cables of the photovoltaic panel assembly 8. The plurality of rows of prefabricated blocks are arranged left and right opposite to each other, constituting an M-shaped arrangement mode, and the adjacent two rows of prefabricated blocks form a triangular structure, which is conducive to increasing the installation area of the photovoltaic assembly and increasing the power generation. This triangular structure constitutes a closed space, effectively reducing the influence of wind load.
[0032] In summary, the prefabricated base 1 and the prefabricated support seat 2 of the prefabricated block are designed in an integrated structure, so that the structure of the entire prefabricated block is tightly and stably connected, and a solid and reliable foundation support can be provided for subsequent installation of the photovoltaic panel assembly 8, reducing the risk of photovoltaic panel shaking, displacement and other conditions caused by unstable foundation structure, and ensuring long-term stable operation of the photovoltaic system. The prefabricated support seat 2 extends upward from the front and rear sides of the prefabricated base 1. This layout can more reasonably disperse the weight and external force transmitted by the photovoltaic panel assembly 8 and related fixed components, avoiding the concentration of pressure in a certain place and causing damage to the prefabricated block or the underlying bearing surface, thereby prolonging the service life of the prefabricated block. The support rail 3 and the prefabricated support seat 2 are connected in a detachable and fixed manner, and the pressing code 4 and the support rail 3 are also detachably fixed. Such a design facilitates the installation and operation of the photovoltaic panel assembly on the construction site. The construction personnel can first place the prefabricated block in place, and then install the support rail 3, the photovoltaic panel assembly 8 and the pressing code 4 in sequence. The installation steps of each component are relatively independent and clear, which helps to improve the installation efficiency and shorten the construction period, and is especially suitable for the rapid construction of large-scale photovoltaic power stations. Since each component is detachable, if it is found during installation that the layout of the photovoltaic panel assembly 8 needs to be adjusted, such as adjusting the distance, angle, etc., it can be relatively easily achieved by detaching and re-fixing the corresponding components, thereby increasing the flexibility and adaptability of the entire photovoltaic system installation. The detachable structure design makes it more convenient for subsequent routine maintenance, fault repair and other work of the photovoltaic panel assembly. For example, when the photovoltaic panel needs to be repaired or replaced, the photovoltaic panel can be removed by detaching the pressing code 4 at the corresponding position, without the need to disassemble the entire installation structure on a large scale, thereby reducing the maintenance workload and cost. With the development of technology, if the support rail 3, the pressing code 4 and other components need to be replaced with better performance in the future, or the photovoltaic panel assembly 8 itself needs to be upgraded, the detachable connection method can easily realize the replacement of components, ensuring that the photovoltaic system can maintain good performance. By adjusting the position of the pressing code 4, different sizes and specifications of photovoltaic panel assemblies can be adapted, so that the prefabricated block has a greater application possibility in different photovoltaic projects regardless of the type of photovoltaic panel used, thereby improving the universality and application range of the prefabricated block.
[0033] Here, it should be noted that the description of the above technical solutions is exemplary, and the present specification can be embodied in different forms, and should not be interpreted as being limited to the technical solutions set forth herein. On the contrary, providing these descriptions will make the present disclosure thorough and complete, and will fully convey the scope disclosed by the present specification to those skilled in the art. In addition, the technical solutions of the present application are limited by the scope of the claims. In the case of using "including", "having" and "containing" described in the present specification, there can also be another part or other part, and the terms used can be singular but can also represent plural.
[0034] Finally, it should be pointed out that the above embodiments are only more representative examples of the present application. Obviously, the present application is not limited to the above embodiments, but can have many variations. Any simple modification, equivalent change and modification made according to the technical essence of the present application to the above embodiments shall be considered to fall within the scope of protection of the present application.
Claims
1. A precast block characterised by: The utility model relates to a prefabricated block for photovoltaic panel assembly, comprising a prefabricated base (1) and prefabricated support seats (2) fixedly connected to the front and back sides of the prefabricated base (1) and extending upward, the top of the prefabricated support seat (2) is detachably fixed with a support rail (3) for supporting and fixing a photovoltaic panel assembly (8), the support rail (3) is arranged perpendicular to the length direction of the prefabricated block, and a plurality of pressing codes (4) for pressing the top of the photovoltaic panel assembly (8) and positioning the photovoltaic panel assembly (8) on the support rail (3) are detachably fixed along the length direction of the support rail (3).
2. A preform as claimed in claim 1, wherein: The top of the prefabricated support seat (2) is provided with a rail positioning groove (5), and the lower part of the support rail (3) is arranged in the rail positioning groove (5).
3. A preform as claimed in claim 2, wherein: There is a height difference between the prefabricated support seats (2) on the front and back sides of the prefabricated base (1).
4. A preform as claimed in claim 3, wherein: The top surface of the support rail (3) is an inclined surface arranged at an angle to the horizontal plane, and the photovoltaic panel assembly (8) can be supported and fixed parallel to the top surface of the support rail (3).
5. A preform as claimed in claim 4, wherein: The top surface of the support rail (3) is fixed with a non-slip pad (6), and the photovoltaic panel assembly (8) is supported and fixed on the non-slip pad (6).
6. A preform as claimed in claim 5, wherein: The pressing code (4) comprises a pressing code base (4.1) which can be filled and arranged between the gaps between adjacent two photovoltaic panel assemblies (8), and a pressing code plate (4.2) fixedly connected to the top of the pressing code base (4.1) and integrated with the pressing code base (4.1) for pressing the top surfaces of the adjacent two photovoltaic panel assemblies (8).
7. A preform as claimed in claim 6, wherein: At least one cable bridge support (7) for arranging a cable trough box (9) is detachably fixed to the front and back sides of the prefabricated base (1).
8. A photovoltaic panel assembly arrangement comprising a photovoltaic panel assembly (8), characterized by: It further comprises the prefabricated block of any one of claims 1-7, a plurality of the prefabricated blocks are arranged at intervals along a set direction, and one support rail (3) is detachably fixed to the front and back sides of each of the plurality of prefabricated blocks, and a plurality of photovoltaic panel assemblies (8) are supported and fixed at intervals along the length direction of the two support rails (3) on the front and back sides of the prefabricated block.
9. A precast block photovoltaic panel assembly arrangement as claimed in claim 8, characterised in that: At least one cable bridge support (7) is fixed to the front side of the prefabricated block on the outermost side in the set direction, and a cable trough box (9) arranged along the length direction of the prefabricated block is detachably fixed to the top of the cable bridge support (7) for placing the cables of the photovoltaic panel assembly (8).
10. A precast block photovoltaic panel assembly arrangement as claimed in claim 8, wherein: A plurality of cable bridge supports (7) are fixed at intervals along the set direction on the back side of the plurality of prefabricated blocks, and a cable trough box (9) arranged along the set direction is fixed to the top of the cable bridge support (7) for placing the cables of the photovoltaic panel assembly (8).