Shock-resistant composite basin structure for automobile audio

Through a multi-layered composite structure and sealed design, the distortion and resonance problems of traditional speaker cones under vibration are solved, achieving efficient vibration resistance and stable sound quality, and extending service life.

CN223809887UActive Publication Date: 2026-01-16SHENGZHOU YIKE ELECTRONICS CO LTD
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Patent Information

Application Number
CN202520397741.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-09
Publication Date
2026-01-16
Estimated Expiration
2035-03-09

AI Technical Summary

Technical Problem

Traditional car audio cones are prone to distortion and resonance under complex vibration environments, and their performance deteriorates with long-term use, affecting sound quality and lifespan.

Method used

It adopts a multi-layer structure design, including a carbon fiber base layer, a polyimide reinforcement layer and a silicone rubber shock-absorbing layer, combined with an arched support structure and a sealing collar, to disperse vibration energy and prevent noise interference, thereby improving seismic performance and sound quality stability.

Benefits of technology

It significantly reduces resonance, maintains clear and stable sound quality, enhances structural strength, prevents noise interference, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile sound equipment, and discloses a shock-resistant composite basin structure for automobile sound equipment, which comprises a shell, a base fixedly connected to the bottom of the inner wall of the shell, a substrate layer arranged on the top of the base, a reinforcing layer fixedly connected to the top of the substrate layer, a shock-resistant layer arranged on the top of the inner wall of the reinforcing layer, and a shock-resistant layer arranged on the top of the shock-resistant layer and extending to the top of the reinforcing layer. The base layer is fixedly connected with the top of the shell, the top of the shell is fixedly connected with an anti-seismic layer, one end of the bottom of the anti-seismic layer is connected to one end of the inner wall of the reinforcing layer and one end of the inner wall of the base layer in a sleeving mode, and the top of the anti-seismic layer is in frictional contact with one end of the outer wall of the bottom of the basin body. And the vibration energy can be more effectively absorbed and dispersed, and resonance and distortion are reduced, so that better automobile sound experience is provided for consumers, and the automobile sound box is more practical.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of car audio, specifically is a kind of anti-vibration composite basin structure for car audio. BACKGROUND

[0002] As an important part of modern car interior, car audio not only bears the function of providing entertainment and navigation information, but also is one of the key factors to improve driving experience. Among them, the audio basin body as the core component of sound output, its performance directly affects the sound quality effect. In the process of driving, due to uneven road surface, engine vibration and other factors, the audio basin body will be affected by continuous and complex vibration, resulting in sound distortion, resonance aggravation and other problems. Therefore, it is particularly important to develop an anti-vibration composite basin structure that can effectively resist vibration and maintain sound quality stability. This structure aims to improve the anti-vibration performance of the audio basin body through advanced material science and structural design, to ensure that high-quality sound effects can be output under various road conditions, meeting consumers' higher requirements for car audio.

[0003] Traditional car audio basin bodies mostly use single-layer materials or simple structural design, which cannot effectively cope with complex vibration environment. On the one hand, single-layer materials often lack sufficient rigidity and toughness, and are prone to deformation under vibration, affecting sound quality performance; on the other hand, simple structural design cannot effectively disperse vibration energy, leading to frequent resonance, further reducing sound quality clarity. In addition, the performance of traditional basin body will gradually decline during long-term use due to vibration fatigue and wear, which may even cause more serious sound quality problems. These problems not only affect the auditory enjoyment of drivers, but also limit the development and innovation of car audio technology. Therefore, to overcome the shortcomings of traditional technology and develop a new type of car audio basin body structure with higher anti-vibration performance and sound quality stability has become an urgent demand in the industry. Therefore, we propose an anti-vibration composite basin structure for car audio. SUMMARY

[0004] In view of the shortcomings of the prior art, the utility model provides an anti-vibration composite basin structure for car audio, which solves the above problems.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an anti-vibration composite basin structure for car audio, comprising a shell, a base fixedly connected to the inner wall bottom of the shell, a substrate layer provided on the top of the base, an enhanced layer fixedly connected to the top of the substrate layer, an anti-vibration layer provided on the inner wall top of the enhanced layer, the anti-vibration layer top extending to the top of the enhanced layer, an anti-vibration layer fixedly connected to the top of the shell, the anti-vibration layer bottom one end sleeved in the inner wall one end of the enhanced layer and the substrate layer, and the anti-vibration layer top and the outer wall one end of the basin body bottom in frictional contact.

[0006] Preferably, the base layer material is carbon fiber, with a thickness of 0.3mm, and the base layer cross-section is a symmetrical wave shape.

[0007] Preferably, the reinforcing layer structure is an arch-shaped support structure, the reinforcing layer cross-section is an equidistant honeycomb shape, and the reinforcing layer material is polyimide.

[0008] Preferably, the shock-resistant layer is in the form of a circular ring and is made of silicone rubber.

[0009] Preferably, the housing top is sleeved with a sealing sleeve ring, and the inner wall top of the sealing sleeve ring is fixedly connected with a sealing rubber ring.

[0010] Preferably, eight fixed holes are formed in the top of the sealing sleeve ring, and the fixed holes extend to the top of the housing.

[0011] Compared with the prior art, the anti-shock composite basin structure for the automobile sound system has the following beneficial effects:

[0012] 1. The anti-shock composite basin structure for the automobile sound system has a multi-layer structure, including a carbon fiber base layer, a polyimide reinforcing layer, and a silicone rubber shock-resistant layer. The device can efficiently absorb and disperse vibration energy, significantly reduce resonance, and maintain clear and stable sound quality. Compared with traditional single-layer or simple-structure basin bodies, the anti-shock performance has a qualitative leap.

[0013] 2. The anti-shock composite basin structure for the automobile sound system effectively prevents external noise interference and internal sound leakage through the design of the sealing sleeve ring and the sealing rubber ring, further improving the sound insulation performance and sound quality purity of the sound system. This is crucial for improving the comfort level in the cockpit.

[0014] 3. The anti-shock composite basin structure for the automobile sound system improves the structural strength of the basin body and enhances its resistance to vibration fatigue and wear during long-term use through the design of the arch-shaped support structure and the equidistant honeycomb-shaped reinforcing layer. This means that the device can maintain stable performance in harsh vibration environments and prolong its service life. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 is a structural schematic diagram of the present application;

[0016] Fig. 2 is an exploded schematic diagram of the present application;

[0017] Fig. 3 is a cross-sectional schematic diagram of the present application.

[0018] In the figure: 1, shell; 2, base; 3, base layer; 4, reinforcing layer; 5, shockproof layer; 6, basin; 7, sealing ring; 8, fixing hole. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0020] Please refer to Figs. 1-3 A kind of shockproof composite basin structure for car audio, including shell 1, shell 1 inner wall bottom is fixedly connected with base 2, base 2 top is equipped with base layer 3, the firm installation of base layer 3 provides solid foundation for entire structure, ensure the stability and durability of audio basin, base layer 3 top is fixedly connected with reinforcing layer 4, further improve the strength and support force of structure, reinforcing layer 4 inner wall top is equipped with shockproof layer 5, shockproof layer 5 top extends to the top of reinforcing layer 4, effectively absorbed the vibration generated when audio works, reduce the resonance of basin, shell 1 top is fixedly connected with shockproof layer 5, one end of shockproof layer 5 bottom is sleeved in the inner wall of reinforcing layer 4 and base layer 3, ensure the effective absorption and dispersion of vibration energy, the outer wall of one end of the bottom of basin 6 top and shockproof layer 5 is friction contact, this design reduces the displacement of basin when vibrating, improves the stability and tone quality of audio.

[0021] Further, the base layer 3 is made of carbon fiber, the thickness is 0.3 millimeter, the base layer 3 cross section is multiple groups of symmetrical wave shape, the lightweight high-strength characteristics of carbon fiber and the design of wave-shaped cross section further enhance the strength and toughness of the base layer 3.

[0022] Further, the reinforcing layer 4 structure is an arch-shaped support structure, the reinforcing layer 4 cross section is an equidistant honeycomb shape, and the reinforcing layer 4 is made of polyimide. The design of the arch-shaped support and the honeycomb shape effectively disperses the vibration energy and improves the stability and durability of the structure.

[0023] Further, the shockproof layer 5 is in the form of a circular ring and is made of silicone rubber. The high elasticity and damping characteristics of the silicone rubber enable the shockproof layer 5 to effectively absorb and disperse vibration energy.

[0024] Further, the shell 1 top is sleeved with a sealing ring 7, the inner wall top of the sealing ring 7 is fixedly connected with a sealing rubber ring. The design of the sealing ring 7 and the sealing rubber ring effectively prevents external noise interference and internal sound leakage.

[0025] Further, the top of the sealing ring 7 is provided with eight fixed holes 8 which are equidistantly distributed around the center of the circle. The fixed holes 8 extend to the top of the shell 1. The design of the fixed holes 8 facilitates installation and fixation, and at the same time enhances the stability of the structure.

[0026] Usage instructions

[0027] Structure description: 1. Shell 1: as the main load-bearing body of the anti-vibration composite basin structure, it provides protection and fixation for other components, and is internally fixedly connected with a base 2, and the top is sleeved with a sealing ring 7;

[0028] 2. Base 2: stably installed on the inner wall bottom of the shell 1, it provides support for the base layer 3, and ensures the stability and durability of the acoustic basin body;

[0029] 3. Base layer 3: made of carbon fiber, the thickness is 0.3 mm, and the cross section is a plurality of symmetrical wave shapes, which enhances the overall rigidity and anti-vibration performance of the structure, and is fixedly connected to the top of the base 2 and directly contacts with the reinforcing layer 4;

[0030] 4. Reinforcing layer 4: in the form of an arch-shaped support, the cross section is an equidistant honeycomb shape, and the material is polyimide, which further strengthens the structure, effectively disperses and resists vibration energy, reduces distortion, is fixedly connected to the top of the base layer 3, and the inner wall top is provided with an anti-vibration layer 5;

[0031] 5. Anti-vibration layer 5: in the form of a circular ring, made of silicone rubber, effectively absorbs the vibration generated during the operation of the acoustic device, reduces the resonance of the basin body, improves the clarity of the sound quality, one end of the bottom is sleeved on the inner wall of the reinforcing layer 4 and the base layer 3, the top extends to the top of the reinforcing layer 4 and is in frictional contact with one end of the outer wall of the bottom of the basin body 6, and at the same time, the top is also fixedly connected to the shell 1;

[0032] 6. Basin body 6: in frictional contact with the top of the anti-vibration layer 5, through the damping effect of the anti-vibration layer 5, it ensures the stability and purity of the sound quality, and one end of the outer wall of the bottom is in contact with the top of the anti-vibration layer 5;

[0033] 7. Sealing ring 7: sleeved on the top of the shell 1, the inner wall top is fixedly connected with a sealing rubber ring, which effectively prevents external noise interference and internal sound leakage, improves the sealing performance and sound insulation performance of the acoustic system, and the top is provided with fixed holes 8 which are connected with the top of the shell 1;

[0034] 8. Sealing rubber ring: fixedly connected to the inner wall top of the sealing ring 7, enhancing the sealing effect, tightly fitted between the sealing ring 7 and the shell 1;

[0035] 9. Fixed hole 8: provided on the top of the sealing ring 7, equidistantly distributed around the center of the circle, extending to the top of the shell 1, facilitating installation and fixation, enhancing the stability of the structure, distributed on the top of the sealing ring 7, connected with the top of the shell 1.

[0036] Working principle: first, through the fixed connection of the shell 1 and the base 2, a stable foundation support is provided for the whole anti-seismic composite basin structure. The base 2 as the root of the structure, ensures that the sound basin has a stable support point when vibrating, reduces unnecessary shaking, which is the first step to achieve the anti-seismic effect, then, the base layer 3 adopts carbon fiber material, and the thickness is 0.3mm, and the cross section is designed as a plurality of symmetrical wave shapes, which not only reduces the overall weight, but also enhances the strength and toughness of the material through the wave-shaped structure, effectively disperses the vibration energy generated from the sound work, further improves the anti-seismic performance, above that, the reinforcing layer 4 is designed as an arch-shaped support structure and an equidistant honeycomb-shaped cross section, which utilizes the high strength and high heat resistance of polyimide to form an efficient energy transmission and dispersion network. This structure not only enhances the overall rigidity of the basin, but also effectively guides the uniform distribution of vibration waves inside the reinforcing layer, avoiding local stress concentration, thereby reducing distortion caused by vibration and improving sound clarity. The anti-seismic layer 5 is a circular ring structure made of silicone rubber, which extends to the top of the reinforcing layer 4 and forms a friction contact with the bottom outer wall of the basin 6. This design cleverly utilizes the high elasticity and damping characteristics of silicone rubber to effectively absorb vibration energy and reduce resonance during basin vibration, ensuring pure and stable sound quality. At the same time, the bottom end of the anti-seismic layer 5 is sleeved in the inner wall of the reinforcing layer 4 and the base layer 3, further strengthening the overall anti-seismic performance of the structure. In addition, the sealing ring 7 and the built-in sealing rubber ring are sleeved on the top of the shell 1, effectively preventing external noise interference and internal sound leakage, ensuring the purity and volume intensity of the sound output. The eight equidistantly distributed fixing holes 8 on the top of the sealing ring 7 not only facilitate installation and fixation, but also enhance the stability of the structure, ensuring good anti-seismic and sealing effect under various road conditions.

[0037] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An anti-vibration composite basin structure for a car audio, comprising a casing (1), characterized in that: The inner wall bottom of the shell (1) is fixedly connected with a base (2), the top of the base (2) is provided with a substrate layer (3), the top of the substrate layer (3) is fixedly connected with a reinforcing layer (4), the inner wall top of the reinforcing layer (4) is provided with a shockproof layer (5), the top of the shockproof layer (5) extends to the top of the reinforcing layer (4), the top of the shell (1) is fixedly connected with the shockproof layer (5), one end of the bottom of the shockproof layer (5) is sleeved with the inner wall of the reinforcing layer (4) and the substrate layer (3), and the top of the shockproof layer (5) is in frictional contact with one end of the outer wall of the bottom of the basin body (6).

2. The shock-resistant composite basin structure for an automobile audio of claim 1, wherein: The substrate layer (3) is made of carbon fiber and has a thickness of 0.3 mm, and the cross section of the substrate layer (3) is a plurality of symmetrical wave shapes.

3. The shock-resistant composite basin structure for an automobile audio of claim 1, wherein: The reinforcing layer (4) is an arch-shaped support structure, the cross section of the reinforcing layer (4) is an equidistant honeycomb shape, and the reinforcing layer (4) is made of polyimide.

4. The shock-resistant composite basin structure for an automobile audio of claim 1, wherein: The shockproof layer (5) is a circular ring, and is made of silicone rubber.

5. The shock-resistant composite pot structure for an automobile audio of claim 1, wherein: The top of the shell (1) is sleeved with a sealing sleeve ring (7), and the inner wall top of the sealing sleeve ring (7) is fixedly connected with a sealing rubber ring.

6. The shock-resistant composite pot structure for an automobile audio of claim 5, wherein: Eight fixed holes (8) are formed in the top of the sealing sleeve ring (7) and are equidistantly distributed around the center, and the fixed holes (8) extend to the top of the shell (1).