Konjac gum soaking device

By combining a servo motor-driven dual-shaft stirring system with screen vibration, the problems of insufficient mixing and high energy consumption in existing devices have been solved, achieving complete separation of konjac gum from impurities and reducing energy consumption.

CN223810960UActive Publication Date: 2026-01-20HUBEI KONSON KONJAC GUM
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Patent Information

Application Number
CN202520055783.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-01-20
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing konjac gum soaking devices use a single stirring paddle, resulting in insufficient mixing of konjac gum and soaking liquid, incomplete separation of impurities, and multiple drive sources increase energy consumption and control system complexity.

Method used

A dual-shaft stirring system driven by a servo motor, combined with the vibration of the screen driven by the rotating disk and pusher, achieves uniform mixing of konjac gum and soaking liquid and separation of impurities. The servo motor drives the gear transmission system to achieve reverse rotation of the stirring paddle, and the rotating disk and pusher drive the screen to vibrate up and down, thereby improving mixing efficiency.

Benefits of technology

It achieves thorough mixing and separation of konjac gum and impurities, improves soaking efficiency, reduces energy consumption, simplifies the control system, and enhances the degree of automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a konjac glucomannan soaking device, which relates to the technical field of konjac processing and comprises a box body, the upper end of the box body is fixedly connected with a mounting frame, one end of the mounting frame is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a first rotating column, and the side wall of the first rotating column is fixedly connected with a first gear and a second gear. The side wall of the first gear is connected with a toothed belt in a meshed mode, the end, away from the first gear, of the toothed belt is connected with a third gear in a meshed mode, the interior of the third gear is fixedly connected with a second rotating column, and the lower end of the second rotating column penetrates through the inner top wall of the box body. According to the double-shaft stirring device, the first gear and the second gear are driven to rotate synchronously, double-shaft stirring is achieved, stirring paddles on a third rotating column and a second rotating column rotate in opposite directions, the stirring uniformity and efficiency are effectively improved, and full mixing and separation of konjac glucomannan and common konjac powder are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to konjak processing technical field especially, relates to a konjak glue soaking device. BACKGROUND

[0002] Konjak glue main component is glucamannan, also contain certain amount starch, ash, cellulose, alkaloid and other impurities, these impurities also have great influence to konjak glue viscosity, strength, transparency and other indexes, directly influence the quality of final product, but these impurities have peculiar smell, make its application range limited, therefore need to remove various impurities in raw materials, finally obtain high-purity product of white and no peculiar smell, soaking is used for dissolving starch, ash, cellulose, alkaloid and the like, to prepare subsequent process step by step separation, therefore, soaking effect directly influences subsequent impurity separation.

[0003] The patent with the announcement number CN204417388U discloses a konjak glue soaking device, including soaking cavity, vibration feed bin, liquid lifting pressurizing spraying device, ultrasonic generator, stirrer, material device, one end of the soaking cavity is equipped with the vibration feed bin, the other end of the soaking cavity is equipped with the material device, the vibration feed bin and the material device are equipped with the stirrer, the bottom of the soaking cavity is equipped with the ultrasonic generator. The above-mentioned konjak glue soaking device has defects, the device can remove impurities, but has limitations, only uses a stirring paddle for stirring, and the single stirring mode cannot fully mix konjak glue and soaking liquid, so that the impurities in the konjak glue and konjak powder are not completely separated, and the multiple driving sources drive the stirring paddle and the screen, which increases unnecessary energy consumption, and the multiple driving sources need independent control systems for regulation and control, which increases the complexity and cost of the control system and reduces the degree of automation.

[0004] Therefore, in order to solve such problems, we propose a konjak glue soaking device. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a konjak glue soaking device, which aims to solve the problem that the existing konjak glue soaking device cannot fully mix konjak glue and soaking liquid when used due to the simple use of a stirring paddle for stirring.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a konjak gum soaking device, including the box, the box upper end fixedly connected with the mounting bracket, and the mounting bracket one end fixedly connected with the servo motor, and the servo motor output fixedly connected with the first rotation column, and the first rotation column lateral wall fixedly connected with the first gear and the second gear, and the first gear lateral wall engagement connection has the toothed belt, and the toothed belt away from the first gear one end engagement connection has the third gear, and the third gear inside fixedly connected with the second rotation column, and the second rotation column lower extreme penetrates the box inner top wall, and the second gear lateral wall engagement connection has the fourth gear, and the fourth gear inside fixedly connected with the third rotation column, and the third rotation column lower extreme penetrates the box inner top wall, and the third rotation column and the second rotation column are located the lateral wall in the box interior and are uniformly installed with a plurality of stirring paddles.

[0007] Preferably, the second rotation column lateral wall fixedly connected with the rotary disc, the rotary disc upper end evenly fixedly connected with four push blocks, the box lateral wall is provided with the installation slot, and the installation slot inner wall is fixedly connected with the mounting column, and the mounting column lateral wall is slidably connected with the connecting plate, and the connecting plate one end fixedly connected with the gyro wheel, and the connecting plate one end fixedly connected with the screen, and the screen and the box inner wall are slidably connected.

[0008] Preferably, the mounting column lateral wall movably sleeved with spring, and the spring is located the connecting plate upper end.

[0009] Preferably, the screen upper and lower ends are fixedly connected with the baffle.

[0010] Preferably, the box three adjacent lateral walls are fixedly installed with the leaching liquid spray pipe A, the leaching liquid spray pipe B and the leaching liquid spray pipe C, and the leaching liquid spray pipe A, the leaching liquid spray pipe B and the leaching liquid spray pipe C are distributed in the shape of T under the screen.

[0011] Preferably, the box upper end is provided with the guide frame, and the box lateral wall is fixedly installed with the discharge valve, and the discharge valve and the servo motor are electrically connected with the external controller.

[0012] The utility model has the advantages of:

[0013] In the utility model, the servo motor drives the first rotation column, and then drives the synchronous rotation of the first gear and the second gear, realizes double-shaft stirring, and the stirring paddles on the third rotation column and the second rotation column rotate in the reverse direction, effectively improving the uniformity and efficiency of stirring, ensuring the full mixing and separation of konjak gum and ordinary konjak powder, the second rotation column is not only used for stirring, but also realizes the up-down vibration of the screen through the fixedly connected rotary disc and push block, when the push block rotates with the rotary disc, they push the gyro wheel and the connecting plate to move vertically upward, and then drive the screen to rise, when the gyro wheel is separated from the push block, the screen rapidly falls due to its own gravity, and the up-down vibration is helpful for the dispersion of ordinary konjak powder and rapid infiltration. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 A three-dimensional schematic view of the konjak gum soaking device according to the present application Figure One ;

[0015] Figure 2 A three-dimensional schematic view of the konjak gum soaking device according to the present application Figure Two ;

[0016] Figure 3 A three-dimensional schematic view of the internal structure of the konjak gum soaking device according to the present application Figure One ;

[0017] Figure 4 A three-dimensional schematic view of the internal structure of the konjak gum soaking device according to the present application Figure Two .

[0018] LEGEND:

[0019] 1, box; 101, mounting groove; 102, mounting column; 103, spring; 11, leaching liquid spray pipe A; 12, leaching liquid spray pipe B; 13, leaching liquid spray pipe C; 14, material guide frame; 15, discharge valve; 2, mounting frame; 21, servo motor; 22, first rotating column; 23, first gear; 231, toothed belt; 232, third gear; 233, second rotating column; 24, second gear; 241, fourth gear; 242, third rotating column; 25, stirring paddle; 26, rotating disc; 261, push block; 27, connecting plate; 271, roller; 272, baffle; 28, screen. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0021] In the description of the utility model, it is necessary to explain that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. The terms "first", "second" and "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "mounting", "connection" and "connection" should be broadly understood. For example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected. It can be mechanically connected or electrically connected. It can be directly connected or indirectly connected through an intermediate medium. It can be the communication between two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0022] Referring to Figures 1-4 The utility model provides an embodiment: a konjak gum soaking device, including box 1, box 1 upper end fixedly connected with mounting bracket 2, mounting bracket 2 one end fixedly connected with servo motor 21, servo motor 21 output fixedly connected with first rotating column 22, first rotating column 22 side wall fixedly connected with first gear 23 and second gear 24, first gear 23 side wall engagement has toothed belt 231, toothed belt 231 away from first gear 23 one end engagement has third gear 232, third gear 232 inside fixedly connected with second rotating column 233, second rotating column 233 lower end penetrates the inside top wall of box 1, second gear 24 side wall engagement has fourth gear 241, fourth gear 241 inside fixedly connected with third rotating column 242, third rotating column 242 lower end penetrates the inside top wall of box 1, and the side wall of third rotating column 242 and second rotating column 233 located in the inside of box 1 is fixedly installed with a plurality of stirring paddles 25.

[0023] The setting is started by servo motor 21, so that servo motor 21 drives first rotating column 22 to rotate, so that first rotating column 22 drives first gear 23 and second gear 24 to rotate, so that first gear 23 drives toothed belt 231 to rotate, so that toothed belt 231 drives third gear 232 to rotate, so that third gear 232 drives second rotating column 233 to rotate, and then second gear 24 drives fourth gear 241 to rotate, so that fourth gear 241 drives third rotating column 242 to rotate, and then drives the stirring paddle 25 on the side wall of third rotating column 242 and the stirring paddle 25 on the side wall of second rotating column 233 to rotate, and the rotating directions are opposite, and then the konjak gum is stirred, so that the impurities of ordinary konjak powder and konjak gum are separated more thoroughly.

[0024] The second rotating column 233 is fixedly connected with a rotating disc 26, the upper end of the rotating disc 26 is uniformly fixedly connected with four push blocks 261, the side wall of the box body 1 is provided with a mounting groove 101, the inner wall of the mounting groove 101 is fixedly connected with a mounting column 102, the side wall of the mounting column 102 is slidably connected with a connecting plate 27, one end of the connecting plate 27 is fixedly connected with a roller 271, one end of the connecting plate 27 is fixedly connected with a screen 28, the screen 28 is slidably connected with the inner wall of the box body 1, and the screen 28 is used for driving the rotating disc 26 to rotate, so that the rotating disc 26 drives the push block 261 to rotate, the push block 261 drives the roller 271 to move vertically upward, the roller 271 drives the connecting plate 27 to move vertically upward, and the connecting plate 27 drives the screen 28 to move vertically upward, when the roller 271 is out of contact with the push block 261, the screen 28 moves downward under the action of gravity, and then the screen 28 is vibrated up and down, so that the ordinary konjac powder is dispersed by vibration, the soaking time of the ordinary konjac powder is shortened, the surface of the ordinary konjac powder particles can be quickly soaked, and impurities and konjac gum are quickly separated.

[0025] The mounting column 102 is movably sleeved with a spring 103, the spring 103 is located at the upper end of the connecting plate 27, and the spring 103 is used for increasing the speed of downward movement of the screen 28 by the elastic force of the spring 103, and then the vibration effect is increased.

[0026] The screen 28 is fixedly connected with a baffle 272 at both ends, which is used for shielding the mounting groove 101, reducing the leakage of materials from the mounting groove 101, and then reducing waste.

[0027] The three adjacent side walls of the box body 1 are fixedly provided with an extraction liquid spray pipe A11, an extraction liquid spray pipe B12 and an extraction liquid spray pipe C13, and the extraction liquid spray pipe A11, the extraction liquid spray pipe B12 and the extraction liquid spray pipe C13 are distributed in the form of a T-shaped pipe below the screen 28, which is used for moving the ordinary konjac powder to the direction of the stirring paddle 25 after being sprayed.

[0028] The upper end of the box body 1 is provided with a guide frame 14, the side wall of the box body 1 is fixedly provided with a discharge valve 15, the discharge valve 15 and the servo motor 21 are electrically connected with an external controller, and the discharge valve 15 and the servo motor 21 are controlled by the controller.

[0029] Working principle: through starting servo motor 21, servo motor 21 drives first rotating column 22 to rotate, first rotating column 22 drives first gear 23 and second gear 24 to rotate, first gear 23 drives toothed belt 231 to rotate, toothed belt 231 drives third gear 232 to rotate, third gear 232 drives second rotating column 233 to rotate, second gear 24 drives fourth gear 241 to rotate in turn, fourth gear 241 drives third rotating column 242 to rotate, further drives stirring paddle 25 on the side wall of third rotating column 242 and stirring paddle 25 on the side wall of second rotating column 233 to rotate, and the rotating direction is opposite, further to the konjac gum is stirred, make the impurity of ordinary konjac powder and konjac gum separate more thoroughly, second rotating column 233 drives rotating disc 26, rotating disc 26 drives push block 261 to rotate, push block 261 drives roller 271 to move vertically upward, roller 271 drives connecting plate 27 to move vertically upward, connecting plate 27 drives screen 28 to move vertically upward, when roller 271 and push block 261 stop contacting, utilize the gravity that screen 28 receives, screen 28 accelerates downward movement, further realize the up-and-down vibration of screen 28, ordinary konjac powder is dispersed by vibration feed, and the soaking time of extraction liquid is shortened.

[0030] Finally, it should be noted that: the above only for the preferred embodiments of the utility model have described, and not for limiting the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. that is made within the spirit and principles of the utility model, should be contained in the protection scope of the utility model.

Claims

1. A konjac gum soaking device, comprising a housing (1), characterized in that: A mounting bracket (2) is fixedly connected to the upper end of the housing (1). A servo motor (21) is fixedly connected to one end of the mounting bracket (2). A first rotating column (22) is fixedly connected to the output end of the servo motor (21). A first gear (23) and a second gear (24) are fixedly connected to the side wall of the first rotating column (22). A toothed belt (231) is meshed with the side wall of the first gear (23). A third gear (232) is meshed with the end of the toothed belt (231) away from the first gear (23). (232) A second rotating column (233) is fixedly connected inside. The lower end of the second rotating column (233) penetrates the inner top wall of the box (1). The side wall of the second gear (24) is meshed with the fourth gear (241). The fourth gear (241) is fixedly connected inside the third rotating column (242). The lower end of the third rotating column (242) penetrates the inner top wall of the box (1). Several stirring paddles (25) are fixedly installed on the side walls of the third rotating column (242) and the second rotating column (233) inside the box (1).

2. The konjac gum soaking device according to claim 1, characterized in that: The second rotating column (233) has a rotating disk (26) fixedly connected to its side wall. Four push blocks (261) are evenly fixedly connected to the upper end of the rotating disk (26). The side wall of the box (1) has an installation groove (101). The inner wall of the installation groove (101) has an installation column (102) fixedly connected to it. The side wall of the installation column (102) has a connecting plate (27) slidably connected to it. One end of the connecting plate (27) has a roller (271) fixedly connected to it. One end of the connecting plate (27) has a screen (28) fixedly connected to it. The screen (28) is slidably connected to the inner wall of the box (1).

3. The konjac gum soaking device according to claim 2, characterized in that: A spring (103) is movably sleeved on the side wall of the mounting column (102), and the spring (103) is located at the upper end of the connecting plate (27).

4. The konjac gum soaking device according to claim 2, characterized in that: Both ends of the screen (28) are fixedly connected to baffles (272).

5. The konjac gum soaking device according to claim 2, characterized in that: The three adjacent side walls of the box (1) are fixedly equipped with extract spray pipes A (11), B (12) and C (13), and the extract spray pipes A (11), B (12) and C (13) are distributed in a T-shape below the screen (28).

6. The konjac gum soaking device according to claim 1, characterized in that: The upper end of the box (1) is provided with a guide frame (14), and the side wall of the box (1) is fixedly installed with a discharge valve (15). The discharge valve (15) and the servo motor (21) are electrically connected to an external controller.

Citation Information

Patent Citations

  • Konjac gum soaking device

    CN204417388U