Granulator

By introducing scrapers and elastic mechanisms into the granulator, the problem of cleaning sludge in the granulation groove was solved, achieving uniform sludge particle formation and cleaning the inside of the machine, thus improving the granulation effect.

CN223811017UActive Publication Date: 2026-01-20WUHU LONGSHENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423118895.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2026-01-20
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing sludge granulators cannot effectively clean the sludge in the granulation groove, resulting in uneven sludge granules or even failure to form granules, thus affecting the granulation effect.

Method used

A granulator with an iron shavings cleaning mechanism was designed, including a scraper and an elastic mechanism. The scraper is attached to the outer wall of the granulation roller and enters the groove for cleaning through the elastic action of the elastic mechanism. The cleaned sludge is collected through a collection trough.

Benefits of technology

It effectively cleans the sludge in the granulation groove, ensuring the uniformity and forming effect of the sludge particles and preventing sludge from accumulating inside the machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of granulators, in particular to a granulator which comprises a shell, four layers of granulation rollers are arranged in the shell, each layer comprises two groups, a feeding hole is formed in the upper part of the shell, a supporting plate connected to the inner wall of the shell is arranged below each layer of granulation rollers, and the upper part of each layer of granulation rollers is provided with a feeding hole; two groups of material leakage grooves are formed in the supporting plate, two groups of supporting seats are symmetrically arranged above the supporting plate by taking M-M as an axis, cavities are symmetrically formed in the two groups of supporting seats, scraping plates are connected to the interiors of the cavities through elastic mechanisms, and the scraping plates are attached to the outer wall of the granulation roller; the elastic mechanism comprises a spring connected to the inner wall of the cavity. According to the utility model, the surface of the granulation roller can be scraped, and meanwhile, the elastic mechanism is arranged, so that the scraping plate can be subjected to upward thrust all the time, the scraping plate can enter the granulation groove in the outer side of the granulation roller to scrape sludge, the scraping effect is improved, and the subsequent granulation effect is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pelletizer technical field, specifically is a kind of pelletizer. BACKGROUND

[0002] With the increasing of sludge production, the influence of sludge on human living environment and economic development is increasingly prominent, the field of sludge granulator is developed, and the sludge granulator can make sludge into sludge particles by rotating multiple granulating rollers, which can reasonably and effectively treat and dispose the sludge, reduce its impact on the environment, and realize the resource utilization of sludge.

[0003] As the Chinese utility model patent with public number CN109107494A, multiple granulation makes granulation more meticulous, and the sludge is dried and heated by multiple ways, so that the sludge drying is more thorough, and the dried effect is guaranteed after granulation, and each granulating roller has a material cleaner below, which facilitates material cleaning and prevents sludge accumulation to affect normal use of the machine.

[0004] However, it still has some disadvantages: when the granulating roller is cleaned, the above-mentioned utility model patent with publication number CN109107494A can only clean the surface of the granulating roller, and cannot clean the sludge in the granulating groove, so that the surface of the subsequently produced sludge particles is uneven and not uniform, and with the accumulation of sludge in the granulating groove over time, the produced sludge particles cannot even be shaped, and the granulation effect is poor.

[0005] Therefore, a pelletizer with cleaning structure having iron chip cleaning mechanism is needed to solve the above problems. UTILITY MODEL CONTENTS

[0006] The utility model aims to clean the sludge in the granulating groove.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a pelletizer, which comprises a shell, a granulating roller is installed inside the shell, and the granulating roller is provided with four layers, each layer is provided with two groups, a feed inlet is installed above the shell, and a support plate connected to the inner wall of the shell is provided below each layer of granulating roller, two groups of material leakage grooves are opened in the support plate, and two groups of support seats are symmetrically provided above the support plate with M-M as the axis, symmetrically opened cavities are provided in the two groups of support seats, and scrapers are connected by elastic mechanisms inside the cavities, and the scrapers are attached to the outer wall of the granulating roller.

[0008] The elastic mechanism comprises a spring connected to the inner wall of the cavity, and the other end of the spring is connected to a connecting plate installed below the scraper.

[0009] Preferably, one end of the scraper is arranged as a sharp shape on the outer wall of the granulating roller.

[0010] Preferably, the arc-shaped material leakage groove is arranged above the material leakage groove.

[0011] Preferably, the two groups of material leakage grooves are symmetrically inclined on the opposite sides with M-M as the axis, and the lower ends of the two groups of support seats are aligned with the material leakage grooves.

[0012] Preferably, a sliding groove is arranged inside the chamber, and a sliding block is slidably connected inside the sliding groove, and the end of the sliding block away from the sliding groove is connected to the connecting plate.

[0013] Preferably, the width of the connecting plate is greater than the width of the scraper.

[0014] Preferably, a material collecting groove is arranged inside the support seat, and the inner walls on the left and right sides of the material collecting groove are inclined downward from top to bottom.

[0015] Compared with the prior art, the beneficial effects of the present application are:

[0016] The granulator with the cleaning structure is provided with a scraper, which can scrape the surface of the granulating roller, and is provided with an elastic mechanism, which can make the scraper always receive an upward thrust, so that the scraper can enter the granulating groove outside the granulating roller to scrape the sludge, thereby improving the scraping effect and ensuring the subsequent granulating effect.

[0017] Meanwhile, a material collecting groove is arranged, which can collect the scraped sludge to avoid falling into the machine. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0019] Figure 1 It is a front view structure schematic diagram of the present application;

[0020] Figure 2 It is a front view structure schematic diagram of the present application;

[0021] Figure 3 It is a front view structure schematic diagram of the present application; Figure 2 It is an enlarged structure schematic diagram of A in the present application;

[0022] Figure 4 It is a front view structure schematic diagram of the present application; Figure 3Enlarged structural diagram at point B.

[0023] Figure descriptions: 110, shell; 120, granulation roller; 130, feed inlet; 210, support plate; 220, discharge chute; 230, support base; 240, chamber; 250, spring; 260, connecting plate; 270, scraper; 280, chute; 290, slider; 291, collection trough. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1-4 As shown in the embodiment of this utility model: a granulator includes a shell 110, a granulating roller 120 installed inside the shell 110, and the granulating roller 120 is provided with four layers, each layer being provided with two sets. A feed inlet 130 is installed on the top of the shell 110, and a support plate 210 connected to the inner wall of the shell 110 is provided below each layer of granulating roller 120. Two sets of material discharge grooves 220 are opened inside the support plate 210, and two sets of support seats 230 are symmetrically arranged on the top of the support plate 210 with MM as the axis. A cavity 240 is symmetrically opened in the two sets of support seats 230, and a scraper 270 is connected to each cavity 240 through an elastic mechanism. The scraper 270 is attached to the outer wall of the granulating roller 120.

[0026] The elastic mechanism includes a spring 250 connected to the inner wall of the chamber 240, and the other end of the spring 250 is connected to a connecting plate 260 installed below the scraper 270.

[0027] In actual operation, when the granulation roller 120 is rotating, the scraper 270 abuts against the outer wall of the granulation roller 120, and the spring 250 is compressed and deformed. As the granulation roller 120 rotates, when the scraper 270 is in contact with the granulation groove, the elastic action of the spring 250 can push the scraper 270 to fit against the inner wall of the granulation groove, thus completing the scraping of the groove.

[0028] The end of the scraper 270 that is attached to the outer wall of the granulation roller 120 is made into a sharp shape.

[0029] The above design avoids obstructing the rotation of the granulation roller 120 by the scraper 270, while ensuring the scraping effect of the scraper 270 on the granulation roller 120.

[0030] The upper part of the material discharge trough 220 is set to be an arc shape that matches the outer wall of the granulation roller 120.

[0031] Through the above design, the sludge thickness of the outer wall of the granulating roller 120 can be limited, and the sludge thickness of the outer wall of the granulating roller 120 is prevented from being too thick.

[0032] The shapes of the two groups of material leakage grooves 220 on opposite sides are symmetrically inclined about M-M, and the lower end portions of the two groups of support seats 230 are aligned with the material leakage grooves 220.

[0033] Through the above design, the made sludge particles can be guided, and the discharging direction is ensured.

[0034] The chute 280 is arranged in the chamber 240, and the sliding block 290 is slidably connected in the chute 280, and the end of the sliding block 290 away from the chute 280 is connected to the connecting plate 260.

[0035] Through the above design, the stability of the track of the connecting plate 260 and the scraper 270 is ensured when they are telescoped in the chamber 240.

[0036] The width of the connecting plate 260 is greater than the width of the scraper 270.

[0037] Through the above design, the moving range of the scraper 270 is limited, and the scraper 270 is prevented from being separated from the inside of the chamber 240.

[0038] The material collecting groove 291 is arranged in the support seat 230, and the inner walls on the left and right sides of the material collecting groove 291 are inclined downward from top to bottom.

[0039] Through the above design, the scraped sludge can be collected, and it is prevented from falling into the machine.

[0040] As can be seen from the above, the working principle of the utility model is: when the granulating roller 120 rotates, the scraper 270 abuts against the outer wall of the granulating roller 120 at this time, and the spring 250 is extruded to deform, and with the rotation of the granulating roller 120, when the scraper 270 is attached to the granulating groove, at this time, the scraper 270 is pushed to attach to the inner wall of the granulating groove through the elastic action of the spring 250, and the scraping of the groove is completed.

[0041] It is apparent for those skilled in the art that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the involved claims.

Claims

1. A granulator comprising a housing (110), characterised in that: The shell (110) is internally provided with a granulating roller (120), and the granulating roller (120) is provided with four layers, each layer is provided with two groups, the shell (110) is provided with a feeding port (130) above, and each layer of the granulating roller (120) is provided with a support plate (210) connected to the inner wall of the shell (110) below, the support plate (210) is internally provided with two groups of material leakage grooves (220), and the support plate (210) is provided with two groups of support seats (230) above as the axis of M-M, the two groups of support seats (230) are symmetrically provided with cavities (240) inside, and the cavities (240) are all connected with scrapers (270) through elastic mechanisms inside, and the scraper (270) is attached to the outer wall of the granulating roller (120); The elastic mechanism comprises a spring (250) connected to the inner wall of the cavity (240), and the other end of the spring (250) is connected with a connecting plate (260) mounted below the scraper (270).

2. A granulator as claimed in claim 1, characterised in that: The scraper (270) is provided with a sharp end attached to the outer wall of the granulating roller (120).

3. A granulator as claimed in claim 1, wherein: The material leakage groove (220) is provided with an arc shape above matching the outer wall of the granulating roller (120).

4. A granulator as claimed in claim 1, wherein: The shape of the opposite side of the two groups of material leakage grooves (220) is symmetrically inclined with M-M as the axis, and the lower end of the two groups of support seats (230) is aligned with the material leakage groove (220).

5. A granulator as claimed in claim 1, wherein: The cavity (240) is internally provided with a sliding groove (280), and the sliding groove (280) is internally and slidingly connected with a sliding block (290), and the end of the sliding block (290) away from the sliding groove (280) is connected to the connecting plate (260).

6. A granulator as claimed in claim 1, wherein: The width of the connecting plate (260) is greater than the width of the scraper (270).

7. A granulator according to claim 6, characterised in that: The support seat (230) is internally provided with a material collecting groove (291), and the inner walls of the left and right sides of the material collecting groove (291) are inclined from top to bottom.

Citation Information

Patent Citations

  • Granulating machine for sludge drying

    CN109107494A