Aluminum profile straightening system

Abstract

The utility model relates to the technical field of aluminum profile straightening, in particular to an aluminum profile straightening system which comprises an auxiliary plate, an auxiliary device and a detector, symmetrical grooves are formed in the two ends of the upper side wall of the auxiliary plate, the auxiliary device comprises a rotating rod, an adjusting block and a supporting rod, symmetrical rotating motors are arranged on one side wall of each groove, and the detector is arranged on the other side wall of each groove. First hydraulic telescopic rods are arranged on the inner sides of the supporting rods correspondingly, correcting plates are arranged at one ends of the first hydraulic telescopic rods, symmetrical connecting plates are arranged at the other two ends of the upper side wall of the auxiliary plate, magnetic sliding rails are arranged at the upper ends of the connecting plates, magnetic sliding blocks are arranged at the lower ends of the magnetic sliding rails, and second hydraulic telescopic rods are arranged on the bottom walls of the magnetic sliding blocks. And a pressing plate is arranged at the lower end of the second hydraulic telescopic rod, and an adjusting rod is arranged in the center of the upper side wall of the auxiliary plate, so that various bends and twists of the aluminum profile can be more effectively eliminated, it is ensured that each aluminum profile can reach the optimal straightening state, and the production efficiency is further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium profile straightening technical field, concretely is a kind of aluminium profile straightening system. BACKGROUND

[0002] It is known that the existing aluminium profile in manufacturing and processing process, straightening is a vital link, it is directly related to the final quality and application effect of aluminium profile, however, traditional straightening method often relies on simple mechanical device, these methods expose many limitations in practical application.

[0003] Specifically, the existing aluminium profile straightening equipment when using poor adaptability, usually only for specific specifications and shape aluminium profile straightening, for different sizes, different bending degree aluminium profile is difficult to achieve ideal straightening effect, simultaneously unable to simultaneously correct the multiple faces of aluminium profile, leading to low straightening efficiency, and straightened aluminium profile still can exist local bending or distortion problem, so that it is difficult to ensure that each aluminium profile can reach uniform straightening standard. UTILITY MODEL CONTENTS

[0004] (1) technical problem solved

[0005] In view of the deficiencies of prior art, the utility model provides a kind of aluminium profile straightening system.

[0006] (2) technical scheme

[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of aluminium profile straightening system, including auxiliary plate, auxiliary device and detector, the auxiliary plate upper side wall both ends are provided with symmetrical recess, the auxiliary device is in the recess, the auxiliary device includes rotating rod, adjusting block and support rod, the rotating rod passes through the recess, the adjusting block is on the rotating rod and is threadedly connected with it, one side wall of the recess is provided with symmetrical rotating motor, corresponding the rotating rod is connected with the output end of corresponding rotating motor, the support rod is on the adjusting block upper end, the adjusting block is attached with the recess inner side wall and is slidably connected, the first hydraulic telescopic rod is uniformly arranged in the support rod inner side, the first hydraulic telescopic rod one end is provided with straightening plate, the auxiliary plate upper side wall other two ends are provided with symmetrical connecting plate, the connecting plate upper end is provided with magnetic slide rail, the magnetic slide rail connects two connecting plates, the magnetic slide rail lower end is provided with magnetic slide block, the magnetic slide block is slidably connected with the magnetic slide rail, the second hydraulic telescopic rod is arranged on the magnetic slide block bottom wall, the second hydraulic telescopic rod lower end is provided with pressing plate, one corner of the auxiliary plate is provided with support frame, the detector is on the support frame upper end, the adjusting rod is arranged at the center of the auxiliary plate upper side wall, the adjusting rod upper end is provided with placing plate.

[0008] In order to accurately measure the degree of bending of aluminum profile, the utility model improves that the detector is a laser range finder.

[0009] In order to conveniently monitor and control each key component in the system, the utility model improves that one side of the support frame is provided with a control screen, and the control screen is signal connected with the detector, the magnetic slide rail and the rotating motor.

[0010] In order to make the rotation of the adjusting rod can be automatically adjusted, the utility model improves that the auxiliary plate bottom wall is provided with a second motor, and the adjusting rod penetrates the auxiliary plate and is connected with the second motor output end.

[0011] In order to firmly adsorb the aluminum profile, the utility model improves that the placing plate upper side wall is provided with a suction cup.

[0012] In order to conveniently take and place the article, the utility model improves that the auxiliary plate bottom wall is provided with a placing box, the placing box front side wall is provided with an opening and closing door, and the opening and closing door is matched with the placing box.

[0013] In order to be able to increase the friction between the placing box and the ground, the utility model improves that the placing box bottom wall four corners are all provided with anti-skid patterned bases.

[0014] In order to be able to monitor the working pressure of the hydraulic telescopic rod in real time, the utility model improves that the first hydraulic telescopic rod and the second hydraulic telescopic rod are both provided with pressure sensors.

[0015] (Three) beneficial effects

[0016] Compared with the prior art, the utility model provides an aluminum profile straightening system, has the following beneficial effects:

[0017] The aluminum profile straightening system is provided with an auxiliary device, a rotating motor output drives a rotating rod to rotate, under the limiting of the groove, an adjusting block moves along with the rotation of the rotating rod, drives the first hydraulic telescopic rod and the correction plate to move, can accurately control the position of the adjusting block in the groove, makes the straightening system can adapt to aluminum profiles of different specifications and shapes, improves the straightening precision, ensures the flatness of the aluminum profile, is provided with a magnetic slide rail and a magnetic slide block, the magnetic slide block slides on the magnetic slide rail, drives the second hydraulic telescopic rod and the pressing plate to move, conveniently presses and straightens the aluminum profile in the vertical direction, can more effectively eliminate various bending and twisting of the aluminum profile, improves the straightening effect, the whole straightening process realizes automatic operation through motor driving and hydraulic control, reduces the labor intensity of the operator, improves the work efficiency, the setting of the detector can monitor the straightening effect in real time, ensures that each aluminum profile can reach the best straightening state, further improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a first view angle schematic view of the structure of the utility model;

[0019] Figure 2 is a second view angle schematic view of the structure of the utility model;

[0020] Figure 3 is a third view angle schematic view of the structure of the utility model;

[0021] Figure 4 is a schematic view of the inside of the placing box of the structure of the utility model.

[0022] In the figure: 1, auxiliary plate; 2, placing plate; 3, switch door; 4, rotating motor; 5, support rod; 6, first hydraulic telescopic rod; 7, straightening plate; 8, connecting plate; 9, magnetic slide rail; 10, magnetic slide block; 11, second hydraulic telescopic rod; 12, pressing plate; 13, placing plate; 14, control screen; 15, support frame; 16, detector; 17, sucking disc; 18, base; 19, adjusting rod; 20, rotating rod; 21, adjusting block; 22, second motor. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] Please refer to Figures 1-4The utility model provides an aluminium profile straightening system, including auxiliary board 1, auxiliary device and detector 16, the both ends of upper side wall of auxiliary board 1 are provided with symmetrical recess, the auxiliary device is in the recess, the auxiliary device includes rotary lever 20, adjusting block 21 and support rod 5, rotary lever 20 penetrates the recess, adjusting block 21 is on rotary lever 20 and is threadedly connected with it, one side wall of recess is provided with symmetrical rotary motor 4, corresponding rotary lever 20 is connected with corresponding rotary motor 4 output end, support rod 5 is on the upper end of adjusting block 21, adjusting block 21 is attached with the inboard wall of recess and is slidably connected, the inboard of support rod 5 is provided with first hydraulic telescopic rod 6, one end of first hydraulic telescopic rod 6 is provided with correction plate 7, the other two ends of upper side wall of auxiliary board 1 are provided with symmetrical connecting plate 8, the upper end of connecting plate 8 is provided with magnetic slide rail 9, magnetic slide rail 9 connects two connecting plate 8, the lower end of magnetic slide rail 9 is provided with magnetic slide block 10, magnetic slide block 10 is slidably connected with magnetic slide rail 9, the bottom wall of magnetic slide block 10 is provided with second hydraulic telescopic rod 11, the lower end of second hydraulic telescopic rod 11 is provided with pressing plate 12, one corner of auxiliary board 1 is provided with support frame 15, detector 16 is on the upper end of support frame 15, the center of upper side wall of auxiliary board 1 is provided with adjusting rod 19, the upper end of adjusting rod 19 is provided with placing plate 13, detector 16 is laser range finder, one side of support frame 15 is provided with control screen 14, control screen 14 is signal connected with detector 16, magnetic slide rail 9, rotary motor 4, the bottom wall of auxiliary board 1 is provided with second motor 22, adjusting rod 19 penetrates auxiliary board 1 and is connected with second motor 22 output end, the upper side wall of placing plate 13 is provided with suction cup 17.

[0025] In use, the aluminum profile to be straightened is placed on the placement plate 13, the suction cup 17 is activated, tightly adsorbing the aluminum profile, ensuring that it remains stable throughout the straightening process and does not move due to external forces, the laser range finder (detector 16) begins to work, conducting a comprehensive scan of the aluminum profile, by emitting a laser beam and receiving the reflected signal, the distance between multiple points or line segments on the surface of the aluminum profile can be accurately measured, due to the possible different directions and degrees of bending of the aluminum profile, the laser range finder will measure in multiple directions and multiple points to obtain the complete bending shape of the aluminum profile, the measured data is then transmitted in real time to the control screen 14 through the built-in communication module, the control screen 14 is built-in with advanced algorithms and programs, which can calculate the best straightening strategy according to the received measurement data, this process includes analyzing the bending degree of the aluminum profile, determining the specific position that needs to be corrected, calculating the force and angle required for correction, etc., then according to the calculated straightening strategy, accurate instructions are sent to the rotating motor 4, hydraulic telescopic rod and other related components, after receiving the instructions, the two rotating motors 4 output drive the rotating rods 20 to rotate, under the limiting of the grooves, the adjusting blocks 21 move with the rotation of the rotating rods 20, drive the first hydraulic telescopic rods 6 and the correction plates 7 to move, to the position that needs to be corrected, the first hydraulic telescopic rods 6 extend, push the correction plates 7 to tightly adhere to the bent part of the aluminum profile, and perform lateral straightening operation, the laser range finder continuously monitors the straightening effect to ensure that the predetermined standard is reached, after completing the straightening of one side, the control screen 14 controls the second motor 22 to start, drives the adjusting rod 19 and the placement plate 13 to rotate 180 degrees (or other necessary angles), so that the other side of the aluminum profile is exposed, and the above lateral straightening steps are repeated to straighten the other side of the aluminum profile, if the aluminum profile has an upper bend, the control screen 14 will send control signals to the magnetic slide rail 9, after receiving the instructions, the magnetic slide rail 9 will adjust the position of the magnetic slide block 10 through the internal electromagnetic device, so that the magnetic slide block 10 can smoothly slide on the magnetic slide rail 9 without easily falling off or deviating from the track, after the magnetic slide block 10 moves to the appropriate position, the second hydraulic telescopic rod 11 extends, pushing the pressing plate 12 to press down, and the aluminum profile is pressed and straightened in the vertical direction, the laser range finder also continuously monitors the straightening effect of this process, when the laser range finder confirms that the aluminum profile has been fully straightened to the predetermined standard, the control screen 14 will stop all actions, the operator turns off the system, disconnects the suction force of the suction cup 17, and safely takes the straightened aluminum profile off the placement plate 13.

[0026] In actual use, it is necessary to facilitate the taking and placing of articles, making the working area more tidy and orderly. In order to meet the above requirements, in the embodiment, the auxiliary plate 1 is provided with a placement box 2 on the bottom wall, and the placement box 2 is provided with an opening and closing door 3 on the front side wall, and the opening and closing door 3 is matched with the placement box 2.

[0027] In actual use, it is required to increase the friction between the placing box 2 and the ground, in order to meet the above requirements, in the embodiment, the bottom wall of the placing box 2 is provided with a base 18 with anti-skid lines at four corners.

[0028] In actual use, it is required to monitor the working pressure of the hydraulic telescopic rod in real time, so as to ensure that the pressure control in the straightening process is within a reasonable range, in order to meet the above requirements, in the embodiment, the first hydraulic telescopic rod 6 and the second hydraulic telescopic rod 11 are provided with pressure sensors.

[0029] In order to explain the possible application scenarios, technical principles, specific implementation schemes, purposes and effects of the present application, the specific embodiments are combined with the drawings and are described in detail below. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.

[0030] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An aluminium profile straightening system comprising a support plate (1), a support device and a detector (16), characterised in that: The auxiliary plate (1) is provided with symmetrical grooves at both ends of the upper side wall, the auxiliary device is in the grooves, the auxiliary device includes a rotating rod (20), an adjusting block (21) and a support rod (5), the rotating rod (20) penetrates the grooves, the adjusting block (21) is on the rotating rod (20) and is threadedly connected with the rotating rod (20), one side wall of the groove is provided with symmetrical rotating motors (4), the corresponding rotating rod (20) is connected with the output end of the corresponding rotating motor (4), the support rod (5) is at the upper end of the adjusting block (21), the adjusting block (21) is attached to and slidably connected with the inner side wall of the groove, the inner side of the support rod (5) is provided with a first hydraulic telescopic rod (6), one end of the first hydraulic telescopic rod (6) is provided with a correction plate (7), the other two ends of the upper side wall of the auxiliary plate (1) are provided with symmetrical connecting plates (8), the upper end of the connecting plate (8) is provided with a magnetic slide rail (9), the magnetic slide rail (9) connects the two connecting plates (8), the lower end of the magnetic slide rail (9) is provided with a magnetic slide block (10), the magnetic slide block (10) is slidably connected with the magnetic slide rail (9), the bottom wall of the magnetic slide block (10) is provided with a second hydraulic telescopic rod (11), the lower end of the second hydraulic telescopic rod (11) is provided with a pressing plate (12), one corner of the auxiliary plate (1) is provided with a support frame (15), a detector (16) is at the upper end of the support frame (15), an adjusting rod (19) is arranged at the center of the upper side wall of the auxiliary plate (1), and a placing plate (13) is arranged at the upper end of the adjusting rod (19).

2. The aluminum profile straightening system according to claim 1, characterized in that: The detector (16) is a laser range finder.

3. The aluminum profile straightening system according to claim 2, characterized in that: One side of the support frame (15) is provided with a control screen (14), and the control screen (14) is signal connected with the detector (16), the magnetic slide rail (9) and the rotating motor (4).

4. The aluminum profile straightening system according to claim 3, characterized in that: The bottom wall of the auxiliary plate (1) is provided with a second motor (22), the adjusting rod (19) penetrates the auxiliary plate (1) and is connected with the output end of the second motor (22).

5. The aluminum profile straightening system according to claim 4, characterized in that: The upper side wall of the placing plate (13) is provided with a suction disc (17).

6. The aluminum profile straightening system according to claim 5, characterized in that: The bottom wall of the auxiliary plate (1) is provided with a placing box (2), the front side wall of the placing box (2) is provided with a switch door (3), and the switch door (3) is matched with the placing box (2).

7. The aluminum profile straightening system according to claim 6, characterized in that: The bottom wall of the placing box (2) is provided with anti-skid bases (18) at four corners.

8. The aluminum profile straightening system according to claim 7, characterized in that: The first hydraulic telescopic rod (6) and the second hydraulic telescopic rod (11) are provided with pressure sensors in the interiors thereof.

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