Automobile battery welding device

By designing a welding device for automotive batteries that cleans and clamps components, the problem of unreliable welding caused by current collector oxidation was solved, thus improving the stability and efficiency of welding.

CN223811793UActive Publication Date: 2026-01-20DALIAN TENGFEI PRECISION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422875581.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2026-01-20
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

In existing automotive battery welding equipment, the current collector is exposed to air, which causes surface oxidation, resulting in unreliable welding and reduced welding stability.

Method used

A welding device for automotive batteries has been designed, comprising a cleaning component and a clamping component. The device moves the guide block and welding head via a cylinder, and combines the grinding function of the grinding disc and the motor-driven grinding function to remove rust and oxide layers, ensuring the welding area is clean. The clamping component also stably positions the workpiece to be welded.

Benefits of technology

It improves the strength and stability of welding, enhances welding efficiency and quality, ensures effective fusion of welding materials, and strengthens the reliability of welds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding devices, and discloses an automobile battery welding device which comprises a base, a support is fixedly arranged on one side of the upper surface of the base, and a guide rod is fixedly arranged on one side of the support. The outer wall of the guide rod is movably sleeved with the guide block, a connecting block is fixedly arranged on the upper surface of the guide block, a first air cylinder is fixedly installed on the upper surface of the support, and the output end of the first air cylinder is fixedly connected with the connecting block; the fixing frame is fixedly arranged on the bottom face of the guide block, a second air cylinder is fixedly installed on the fixing frame, the output end of the second air cylinder penetrates through the fixing frame and extends to be connected with a fixing block, and a welding head is fixedly arranged at the lower end of the fixing block. In the welding process of the automobile battery, the surface of the to-be-welded piece can be polished to remove rust stains, an oxide layer and other pollutants on the surface of the to-be-welded piece, it is ensured that a welding area is clean, welding materials can be better welded together, and therefore the strength and stability of a welding seam are improved, and the welding efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of welding device especially a kind of automobile battery welding device. BACKGROUND

[0002] In the development of electric vehicles and hybrid electric vehicles, the battery as the core component of energy storage, its performance directly affects the vehicle's range, power output and overall efficiency. According to the different welding methods, welding technology can be divided into many kinds, such as resistance welding, laser welding, ultrasonic welding, laser brazing, etc.

[0003] The existing automobile battery welding device needs to connect the positive and negative materials with the current collector (usually metal foil) when in use, so that the current can flow through the battery. Since the current collector is exposed to the air, rust and oxide layers may appear on the surface, which makes the welding ineffective and the weld not reliable, reducing the stability of the automobile battery welding. Therefore, the utility model provides an automobile battery welding device. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing an automobile battery welding device, which aims to solve the problem of the existing automobile battery welding device in the prior art, which is exposed to the air, and rust and oxide layers may appear on the surface, which makes the welding ineffective and the weld not reliable, reducing the stability of the automobile battery welding.

[0005] The utility model is realized as follows: an automobile battery welding device comprises a base, a support is fixedly arranged on one side of the upper surface of the base, a guide rod is fixedly arranged on one side of the support, a guide block movably sleeved on the outer wall of the guide rod, a connecting block is fixedly arranged on the upper surface of the guide block, a first air cylinder is fixedly installed on the upper surface of the support, the output end of the first air cylinder is fixedly connected with the connecting block, a fixing frame is fixedly arranged on the bottom surface of the guide block, a second air cylinder is fixedly installed on the fixing frame, the output end of the second air cylinder penetrates through the fixing frame and extends to be connected with a fixing block, a welding head is fixedly arranged on the lower end of the fixing block, a cleaning assembly for polishing the surface of the workpiece to be welded is arranged on the fixing block, and the cleaning assembly is located on one side of the welding head, and a sliding groove is opened on both sides of the base, and a clamping assembly for positioning the workpiece to be welded is slidably arranged in the sliding groove.

[0006] Preferably, the cleaning assembly comprises a rotating shaft rotatably arranged on the fixing block, a plurality of connecting rods are fixedly arranged on the outer wall of the rotating shaft, a polishing disc is rotatably arranged between one end of the connecting rods, an electric motor is fixedly installed on one side of the connecting rods, and the output end of the electric motor penetrates through the connecting rods and extends to be fixedly connected with one end of the polishing disc.

[0007] Preferably, the cleaning assembly further comprises a fixed frame fixedly arranged on the outer wall of the rotating shaft, a through slot is formed in the fixed frame, a fixed rail is slidably arranged in the through slot, one end of the fixed rail is fixedly connected with the fixed frame, a spring is sleeved with the outer wall of the fixed rail, one end of the spring is fixedly connected with the fixed frame, and the other end of the spring is fixedly connected with the fixed frame.

[0008] Preferably, the clamping assembly comprises a sliding block slidably arranged in the sliding groove, a threaded rod is threadedly sleeved with the sliding block, one end of the threaded rod is rotatably connected with the side of the base, a group of supporting frames are fixedly connected with the upper surface of the sliding block, and the supporting frames are fixedly connected with clamping blocks.

[0009] Preferably, the fixed frame is fixedly provided with clamping blocks on both sides, and the fixed frame is rotatably provided with clamping hooks on both sides.

[0010] Preferably, the sliding groove and the sliding block are arranged in a T-shaped structure.

[0011] Preferably, the included angle between the connecting rod and the fixed frame is 90°-180°.

[0012] The automobile battery welding device has the beneficial effects that:

[0013] 1. The first air cylinder drives the guide block to move horizontally, the guide block drives the welding head and the grinding disc to move on the same horizontal line, the motor drives the grinding disc to rotate, the surface of the welding piece can be polished to remove rust, oxidation layer and other pollutants on the surface of the welding piece during the welding process of the automobile battery, the welding area is ensured to be clean, the welding materials can be better fused together, the strength and stability of the welding seam are improved, and the welding efficiency is improved.

[0014] 2. The fixed frame, the through slot, the fixed rail and the spring are used in cooperation, the pressure can be applied to the grinding disc, the grinding disc is tightly attached to the surface of the welding piece, the grinding is more uniform, and the efficiency and quality of the welding are improved.

[0015] 3. The clamping blocks and the clamping hooks are arranged, the grinding position of the grinding disc can be adjusted, and the grinding disc is convenient to store when not needed, so that the convenience of use is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a schematic view of the automobile battery welding device provided by the embodiment of the utility model;

[0017] Figure 2 is a schematic view of the cleaning assembly of the automobile battery welding device provided by the embodiment of the utility model;

[0018] Figure 3It is the clamping assembly schematic view of the automobile battery welding device provided by the embodiment of the utility model.

[0019] Marking description:

[0020] 1, base; 2, support; 3, guide rod; 4, guide block; 5, connecting block; 6, first air cylinder; 7, fixed frame; 8, second air cylinder; 9, fixed block; 10, welding head; 11, cleaning assembly; 12, sliding slot; 13, clamping assembly; 14, clamping block; 15, clamping hook;

[0021] 111, rotating shaft; 112, connecting rod; 113, polishing disc; 114, motor; 115, fixed frame; 116, through slot; 117, fixed rail frame; 118, spring;

[0022] 131, sliding block; 132, threaded rod; 133, support frame; 134, clamping block. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0024] The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the utility model, it should be understood that if the orientation or position relationship indicated by the terms "upper", "lower", "left", "right" and the like is based on the orientation or position relationship shown in the drawings, it is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the position relationship in the drawings are only used for exemplary description, and cannot be understood as a limitation on the utility model, for ordinary skilled persons in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0025] The implementation of the utility model is described in detail below in combination with specific examples.

[0026] In the present embodiment:

[0027] Referring to Figures 1-3 The preferred embodiment is provided by the utility model.

[0028] The automotive battery welding device of this embodiment includes: a base 1. On one side of the upper surface of the base 1, a bracket 2 is fixedly arranged through multiple bolts, which is convenient for disassembly, repair, and maintenance. On one side of the bracket 2, a guide rod 3 is fixedly arranged, and there are two guide rods 3. A stopper is fixedly arranged at one end of the guide rod 3. A guide block 4 is movably sleeved on the outer wall of the guide rod 3, which can guide the guide block 4 and make the guide block 4 move stably horizontally. A connecting block 5 is fixedly arranged on the upper surface of the guide block 4. A first cylinder 6 is fixedly installed on the upper surface of the bracket 2, and the output end of the first cylinder 6 is fixedly connected to the connecting block 5, which can push the guide block 4 to move stably horizontally on the guide rod 3. A fixing frame 7 is fixedly arranged on the bottom surface of the guide block 4, and the fixing frame 7 is arranged in an "L" shape. A second cylinder 8 is fixedly installed on the fixing frame 7. The output end of the second cylinder 8 penetrates through the fixing frame 7 and extends to be connected with a fixing block 9. A welding head 10 is fixedly arranged at the lower end of the fixing block 9, which can push the fixing block 9 to move vertically up and down. A cleaning component 11 for grinding the surface of the workpiece to be welded is arranged on the fixing block 9, and the cleaning component 11 is located on one side of the welding head 10, which can quickly weld the workpiece to be welded after grinding, thereby improving the welding efficiency. Sliding grooves 12 are opened on both sides of the base 1. A clamping component 13 for positioning the workpiece to be welded is slidably arranged inside the sliding grooves 12, which can stably clamp the workpiece to be welded and improve the welding quality.

[0029] Further, as Figure 1 and Figure 2 shown, the cleaning component 11 includes a rotating shaft 111 rotatably arranged on the fixing block 9. A group of connecting rods 112 are fixedly arranged on the outer wall of the rotating shaft 111, and the connecting rods 112 are symmetrically arranged. A grinding disc 113 is rotatably arranged between one ends of the connecting rods 112. A motor 114 is fixedly installed on one side of the connecting rod 112. The output end of the motor 114 penetrates through the connecting rod 112 and extends to be fixedly connected with one end of the grinding disc 113, which can drive the grinding disc 113 to rotate and make the grinding disc 113 grind the welding seam of the automotive battery.

[0030] And, as Figure 1 and Figure 2 shown, the cleaning component 11 further includes a fixing frame 115 fixedly arranged on the outer wall of the rotating shaft 111, and the fixing frame 115 is arranged in a "冂" shape. A through groove 116 is opened on the fixing frame 115, and there are two through grooves 116. A fixing rail frame 117 is slidably arranged inside the through groove 116, and the fixing rail frame 117 is arranged in an arc shape. One end of the fixing rail frame 117 is fixedly connected to the fixing frame 7. A spring 118 is sleeved on the outer wall of the fixing rail frame 117. One end of the spring 118 is fixedly connected to the fixing frame 7, and the other end of the spring 118 is connected to the fixing frame 115, which can apply pressure to the fixing frame 115 to make the grinding disc 113 closely adhere to the welding seam.

[0031] It should be noted that, as Figure 1 and Figure 3As shown, the clamping assembly 13 includes a slider 131 that is slidably disposed inside the slide groove 12, which can stably guide the slider 131. A threaded rod 132 is threadedly sleeved on the slider 131. One end of the threaded rod 132 is rotatably connected to the side of the base 1, which facilitates the adjustment of the horizontal movement of the slider 131. A set of support frames 133 is fixedly connected to the upper surface of the slider 131. The slider 131 is symmetrically arranged and has an "L" shaped structure. A clamping block 134 is fixedly connected to one end of the support frame 133, which can stably position the workpiece to be welded.

[0032] Furthermore, the fixing bracket 7 is fixedly provided with locking blocks 14 on both sides, and the fixing frame 115 is rotatably provided with locking hooks 15 on both sides, which can position the cleaning component 11 for easy storage and use.

[0033] Secondly, the slide groove 12 and the slider 131 are designed with a "T" shape, which makes the connection between the slider 131 and the slide groove 12 more stable.

[0034] Furthermore, the included angle between the connecting rod 112 and the fixed frame 115 is between 90° and 180°, which can drive the grinding disc 113 to rotate stably.

[0035] The working principle of this embodiment is as follows: When welding a car battery, the welding joints of two car batteries are placed together between the clamping blocks 134, and the welding seam of the workpieces to be welded is located directly below the welding head 10. Then, the two threaded rods 132 are manually rotated. The threaded rods 132 are threadedly engaged with the slider 131, causing the slider 131 to move horizontally relative to the other side. The slider 131 drives the clamping blocks 134 to move horizontally relative to the other side through the support frame 133, thus stably clamping the workpieces to be welded placed between the clamping blocks 134.

[0036] The second cylinder 8 is activated, and its output shaft pushes the fixed block 9 to move vertically downward. The fixed block 9 then moves the welding head 10 vertically downward, aligning it with the weld seam. Simultaneously, the fixed block 9, via the rotating shaft 111, moves the connecting rod 112 vertically downward. The connecting rod 112 then moves the grinding disc 113 and the motor 114 vertically downward, bringing the grinding disc 113 into contact with the weld seam. Once the welding head 10 contacts the weld seam, the grinding disc 113 is subjected to pressure, causing it to move the connecting rod 112 upward. The connecting rod 112, via the rotating shaft 111, moves the fixed frame 115 upward. The fixed frame 115 then compresses the spring 118, causing the spring 118 to exert pressure on the fixed frame 115. The fixed frame 115, via the rotating shaft 111, exerts pressure on the connecting rod 112, which in turn exerts pressure on the grinding disc 113, ensuring the grinding disc 113 is tightly pressed against the weld seam.

[0037] The motor 114 is started, which drives the grinding disc 113 to rotate and grind the weld seam. At the same time, the first cylinder 6 is started, which pushes the guide block 4 to move horizontally on the guide rod 3 through the connecting block 5. The guide block 4 drives the welding head 10 and the grinding disc 113 to move horizontally at the same time through the fixing frame 7, the second cylinder 8, and the fixing block 9. This allows for stable and neat grinding and welding of the automotive battery weld seam, ensuring a clean welding area and enabling the welding materials to fuse together better, thereby improving the strength and stability of the weld seam and increasing welding efficiency.

[0038] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A welding device for automotive batteries, characterized in that, include: A base, wherein a bracket is fixedly mounted on one side of the upper surface of the base, and a guide rod is fixedly mounted on one side of the bracket; A guide block is movably sleeved on the outer wall of the guide rod. A connecting block is fixedly provided on the upper surface of the guide block. A first cylinder is fixedly installed on the upper surface of the bracket. The output end of the first cylinder is fixedly connected to the connecting block. A fixed frame is fixedly installed on the bottom surface of the guide block. A second cylinder is fixedly installed on the fixed frame. The output end of the second cylinder passes through the fixed frame and extends to be connected to the fixed block. A welding head is fixedly installed at the lower end of the fixed block. A cleaning component is mounted on the fixing block for grinding the surface of the workpiece to be welded, and the cleaning component is located on one side of the welding head; The base has sliding grooves on both sides, and clamping components for positioning the workpiece to be welded are slidably disposed inside the sliding grooves.

2. The automotive battery welding apparatus as described in claim 1, characterized in that, The cleaning assembly includes a rotating shaft rotatably mounted on a fixed block. A set of connecting rods is fixedly mounted on the outer wall of the rotating shaft. A grinding disc is rotatably mounted between one end of the connecting rods. A motor is fixedly mounted on one side of the connecting rods. The output end of the motor passes through the connecting rods and extends to be fixedly connected to one end of the grinding disc.

3. The automotive battery welding apparatus as described in claim 2, characterized in that, The cleaning assembly also includes a fixed frame fixedly mounted on the outer wall of the rotating shaft. The fixed frame has a through groove, and a fixed rail is slidably mounted inside the through groove. One end of the fixed rail is fixedly connected to the fixed frame, and a spring is sleeved on the outer wall of the fixed rail. One end of the spring is fixedly connected to the fixed frame, and the other end of the spring is connected to the fixed frame.

4. The automotive battery welding apparatus as described in claim 1, characterized in that, The clamping assembly includes a slider that is slidably disposed inside a groove. A threaded rod is threaded onto the slider. One end of the threaded rod is rotatably connected to the side of the base. A set of support frames is fixedly connected to the upper surface of the slider. A clamping block is fixedly connected to one end of the support frames.

5. The automotive battery welding apparatus as described in claim 3, characterized in that, The fixing frame has locking blocks fixedly installed on both sides, and the fixing frame has rotatable hooks on both sides.

6. The automotive battery welding apparatus as described in claim 4, characterized in that, The groove and slider are configured with a "T" shape.

7. The automotive battery welding apparatus as described in claim 3, characterized in that, The included angle between the connecting rod and the fixed frame is between 90° and 180°.