Demolding device for production of self-heat-preservation building blocks
By combining vibration and lifting mechanisms, automatic demolding of self-insulating blocks is achieved, solving the problem of block breakage caused by traditional manual demolding and improving production efficiency and molding quality.
Patent Information
- Application Number
- CN202520436560.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-13
AI Technical Summary
The demolding process of traditional self-insulating blocks relies on manual operation, which can easily lead to block breakage, affecting production efficiency and molding quality.
A vibration mechanism is used to reduce the adhesion between the blocks and the mold, and a lifting mechanism is used to move the mold upward to achieve automatic demolding.
It improves production efficiency, reduces labor costs, and ensures the integrity and molding quality of the blocks.
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Figure CN223812197U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to building material production technical field, concretely is a kind of demoulding device of self-insulation block production. BACKGROUND
[0002] Self-insulation block (also called self-insulation wall block or self-insulation material) is a kind of material with structure and insulation function, because of its good heat insulation performance and construction convenience, it is widely used in construction industry. In the production process of self-insulation block, demoulding is a key step, involves taking the formed block from mould, directly influences the forming quality and production efficiency of block. The traditional demoulding mode relies on manual operation, is easy to cause self-insulation block breakage, affects production efficiency. SUMMARY
[0003] The utility model provides a kind of demoulding device of self-insulation block production, by professional personnel, the self-insulation block that has solidified is placed in vibration mechanism operation, the adhesion between block and mould is reduced, and the difficulty of demoulding is reduced. After vibration operation ends, the mould is driven upwards by lifting mechanism, and the block is completely separated from mould, effectively improves production efficiency, reduces labor cost, and ensures block integrity.
[0004] To achieve the above object, provide a kind of demoulding device of self-insulation block production, including base, the top end four corner positions of the base are fixedly connected with lifting mechanism, the inner side wall of the base is fixedly connected with base cross bar, the upper surface of the base cross bar is fixedly connected with vibration mechanism, the upper surface of the vibration mechanism is provided with mould, the outer wall both sides edge upper portion of the mould is fixedly installed with U-shaped ear plate. By setting base is to provide fixed support effect for demoulding device, by setting lifting mechanism is to facilitate driving mould to rise upwards to separate mould and self-insulation block, by setting base cross bar, is to provide fixed support for vibration mechanism, by setting vibration mechanism is to reduce the adhesion between block and mould, reduce demoulding resistance, by setting mould is to facilitate self-insulation block solidification forming, by setting U-shaped ear plate, is to facilitate lifting mechanism to hang up mould upwards.
[0005] According to the self-insulation block production demolding device, the vibrating mechanism comprises a support plate, a support plate notch, a fixed plate, a support rod, a vibrating motor, a support, a metal gasket, a buffer spring and a damping rod, a rectangular through hole is arranged on the upper surface of the support plate, the lower surface of the support plate is fixedly connected to the top of the support, the support plate notch is arranged on the upper surface of the support plate on both sides of the rectangular through hole, the fixed plate is arranged above the support plate notch at both ends, the fixed plate is provided with a circular through hole at both ends, the support rod is fixedly connected to the inner side wall of the rectangular through hole of the support plate at both ends, and the vibrating motor is fixedly connected to the right edge of the upper surface of the support plate at the bottom. The support plate is arranged to facilitate supporting the mold, the rectangular through hole is arranged to facilitate the falling of debris on the mold below during work, the support is arranged to facilitate supporting and fixing the support plate, the support plate notch is arranged to facilitate positioning of the fixed plate, the fixed plate is arranged to facilitate fixing the mold, the support rod is arranged to facilitate supporting the mold and prevent the mold from falling from the rectangular through hole, and the vibrating motor is arranged to drive the vibrating platform to vibrate up and down at a fixed frequency.
[0006] According to the self-insulation block production demolding device, the lower surface of the metal gasket is fixedly connected to the upper surface of the base cross rod, the upper surface of the metal gasket is fixedly connected to the bottom of the damping rod, the top of the damping rod is fixedly connected to the lower surface of the support, and the buffer spring is sleeved on the outer surface of the damping rod. The metal gasket is arranged to facilitate fixing the damping rod, and the damping rod cooperates with the spring to facilitate providing a buffering effect during vibration.
[0007] According to the self-insulation block production demolding device, the lifting mechanism comprises a fixed piece, a sliding piece, a lifting platform, a limiting notch, a limiting clamping plate, a connecting frame, an electric push rod, a fixed frame and a bottom plate, the bottom of the fixed piece is fixedly connected to the top corners of the base, the sliding piece is slidingly connected in the fixed piece, the top of the sliding piece is fixedly connected to the lower surface of the lifting platform at four corners, the limiting notch is arranged at the both side edges of the lifting platform, the limiting clamping plate is arranged above the limiting notch at both ends, and the limiting clamping plate is provided with a circular through hole at both ends. The fixed piece cooperates with the sliding piece to facilitate fixing and supporting the lifting mechanism and providing a guide rail for the lifting path of the lifting mechanism, the lifting plate is arranged to facilitate providing an operation platform, the limiting notch is arranged to facilitate positioning of the limiting clamping plate, and the limiting clamping plate is arranged to facilitate clamping and fixing the mold.
[0008] According to the demolding device for the self-insulation block production, the bottom plate is fixedly connected to the outer side wall of the base, the fixed frame is fixedly connected to the upper surface of the bottom plate, the fixed end of the electric push rod is fixedly connected to the top of the fixed frame, the movable end of the electric push rod is fixedly connected to the upper surface of the connecting frame, and the bottom of the connecting frame is fixedly connected to the two sides of the lifting platform. The bottom plate is arranged to facilitate the support and fixation of the fixed frame, the fixed frame is arranged to facilitate the fixation of the electric push rod, and the electric push rod is arranged to facilitate the up-down movement of the lifting platform.
[0009] According to the demolding device for the self-insulation block production, the cross section of the fixed plate is L-shaped, and the inner side of the fixed plate is fixedly connected with a rubber pad. The fixed plate is arranged to be L-shaped in cross section and matched with the rubber pad on the inner side, so as to fix the mold and prevent displacement and falling during vibration.
[0010] According to the demolding device for the self-insulation block production, the circular through holes at the two ends of the fixed plate are located above the notches of the support plate, and the fixed plate and the support plate are provided with bolts and nuts penetrating through the notches of the support plate. The circular through holes at the two ends of the fixed plate are located above the notches of the support plate, and the fixed plate and the support plate are provided with bolts and nuts penetrating through the notches of the support plate, so as to facilitate the locking of the fixed plate during vibration, and to facilitate the loosening and moving of the fixed plate after the vibration is completed.
[0011] According to the demolding device for the self-insulation block production, the circular through holes at the two ends of the fixed plate are located above the notches of the support plate, and the fixed plate and the support plate are provided with bolts and nuts penetrating through the notches of the support plate. The circular through holes at the two ends of the fixed plate are located above the notches of the support plate, and the fixed plate and the support plate are provided with bolts and nuts penetrating through the notches of the support plate, so as to facilitate the locking of the fixed plate during vibration, and to facilitate the loosening and moving of the fixed plate after the vibration is completed.
[0012] The self-insulation block production demolding device has the advantages that: the self-insulation block is placed in the vibration mechanism by professional personnel, so that the adhesion between the block and the mold is reduced, and the difficulty of demolding is reduced. After the vibration operation is completed, the mold is driven upward by the lifting mechanism, and the block is completely separated from the mold, thereby effectively improving the production efficiency, reducing the labor cost, and ensuring the integrity of the block.
[0013] Additional aspects and advantages of the present application will be given in part in the following description, and will become apparent from the following description, or will be learned by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0014] The present application will be further described below in combination with the drawings and examples.
[0015] Fig. 1 It is a whole structure schematic view of the self-insulation block production demolding device.
[0016] Fig. 2 It is another view structure schematic drawing of the demoulding device for self-insulation block production of the utility model;
[0017] Fig. 3 It is another view structure schematic drawing of the demoulding device for self-insulation block production of the utility model;
[0018] Fig. 4 It is another view structure schematic drawing of the demoulding device for self-insulation block production of the utility model;
[0019] Legend:
[0020] 1, base; 2, base crossbar; 3, mold; 4, U-shaped ear plate; 5, vibration mechanism; 501, support plate; 502, support plate notch; 503, fixed plate; 504, support rod; 505, vibration motor; 506, bracket; 507, metal gasket; 508, buffer spring; 509, damping rod; 6, lifting mechanism; 601, fixed part; 602, sliding part; 603, lifting platform; 604, limiting notch; 605, limiting clamping plate; 606, connecting frame; 607, electric push rod; 608, fixed frame; 609, bottom plate. DETAILED DESCRIPTION
[0021] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.
[0022] Referring to Figs. 1 to 4 , the utility model embodiment a kind of demoulding device for self-insulation block production, it includes base 1, the top end four corner positions of base 1 are fixedly connected with lifting mechanism 6, the inner side wall of base 1 is fixedly connected with base crossbar 2, the upper surface of base crossbar 2 is fixedly connected with vibration mechanism 5, the upper surface of vibration mechanism 5 is provided with mold 3, and the outer wall both sides edge upper portion of mold 3 is fixedly installed with U-shaped ear plate 4.
[0023] The vibrating mechanism 5 comprises a support plate 501, a support plate notch 502, a fixed plate 503, a support rod 504, a vibrating motor 505, a bracket 506, a metal pad 507, a buffer spring 508 and a damping rod 509. The support plate 501 is made of stainless steel. A rectangular through hole is arranged on the upper surface of the support plate 501. The lower surface of the support plate 501 is fixedly connected to the top of the bracket 506. The support plate notch 502 is arranged on the upper surface of the support plate 501 at the two side edges of the rectangular through hole. The fixed plate 503 is arranged above the support plate notch 502 at the two ends. The two ends of the fixed plate 503 are provided with circular through holes. The cross section of the fixed plate 503 is L-shaped. A rubber pad is fixedly connected to the inner side of the fixed plate 503. The circular through holes at the two ends of the fixed plate 503 are located directly above the support plate notch 502. The fixed plate 503 and the support plate 501 are provided with a bolt and a nut which pass through the support plate notch 502. The two ends of the support rod 504 are fixedly connected to the inner side wall of the rectangular through hole of the support plate 501. The bottom of the vibrating motor 505 is fixedly connected to the upper surface of the right side edge of the support plate 501. The vibrating motor 505 is connected to an external power source so as to be started. The lower surface of the metal pad 507 is fixedly connected to the upper surface of the base horizontal rod 2. The upper surface of the metal pad 507 is fixedly connected to the bottom of the damping rod 509. The top end of the damping rod 509 is fixedly connected to the lower surface of the bracket 506. The buffer spring 508 is sleeved on the outer surface of the damping rod 509.
[0024] The lifting mechanism 6 comprises a fixed piece 601, a sliding piece 602, a lifting platform 603, a limiting notch 604, a limiting clamping plate 605, a connecting frame 606, an electric push rod 607, a fixed frame 608 and a bottom plate 609. The bottom of the fixed piece 601 is fixedly connected to the top of the four corners of the base 1. The sliding piece 602 is slidingly connected inside the fixed piece 601. The top end of the sliding piece 602 is fixedly connected to the lower surface of the four corners of the lifting platform 603. The limiting notch 604 is arranged at the two side edges of the lifting platform 603. The two ends of the limiting clamping plate 605 are arranged above the limiting notch 604. The two ends of the limiting clamping plate 605 are provided with circular through holes. The circular through holes at the two ends of the limiting clamping plate 605 are located directly above the limiting notch 604. The limiting clamping plate 605 and the lifting platform 603 are provided with a bolt and a nut which pass through the limiting notch 604. The bottom plate 609 is fixedly connected to the outer side wall of the base 1. The bottom of the fixed frame 608 is fixedly connected to the upper surface of the bottom plate 609. The fixed end of the electric push rod 607 is fixedly connected to the top of the fixed frame 608. The movable end of the electric push rod 607 is fixedly connected to the upper surface of the connecting frame 606. The electric push rod 607 is connected to an external power source so as to be started. The bottom of the connecting frame 606 is fixedly connected to the two sides of the lifting platform 603.
[0025] Working principle: the utility model discloses in use, the mould 3 of having solidified processing is placed on the support plate 501 of vibrating mechanism 5, the fixed plate 503 fixes the bottom of mould 3, starts vibrating motor 505 to vibrate up and down with fixed frequency, reduces the adhesion of self -insulation block and mould 3.Loose fixed plate 503, start lifting mechanism 6 to drop, and lifting platform plate 603 moves to the appropriate position, uses the contact of limit clamping plate 605 clamping mould 3 and U type ear plate 4 lower surface, and lifting mechanism 6 is lifted upward, drives mould 3 to move upward, and is separated from self -insulation block, realizes the demoulding operation, and the self -insulation block is pushed outward, and the limit clamping plate 605 is loosened to take down mould 3.
[0026] The embodiments of the utility model are explained in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the ordinary skilled in the art without departing from the purpose of the utility model.
Claims
1. A demolding device for the production of self-insulating blocks, characterized in that, Including the base (1), the top end four corners of the base (1) are fixedly connected with lifting mechanism (6), the inner side wall of the base (1) is fixedly connected with base cross bar (2), the upper surface of the base cross bar (2) is fixedly connected with vibration mechanism (5), the upper surface of the vibration mechanism (5) is provided with mold (3), the outer wall of the mold (3) is fixedly installed with U type ear plate (4) on both sides edge upper portion.
2. The demolding device for producing a self-thermal insulation block according to claim 1, wherein The vibration mechanism (5) includes a support plate (501), a support plate notch (502), a fixed plate (503), a support rod (504), a vibration motor (505), a bracket (506), a metal gasket (507), a buffer spring (508) and a damping rod (509), the upper surface of the support plate (501) is provided with a rectangular through hole, the lower surface of the support plate (501) is fixedly connected to the top of the bracket (506), the support plate notch (502) is arranged on both sides of the upper surface of the support plate (501) rectangular through hole edge, the fixed plate (503) is arranged above the support plate notch (502) both ends, the fixed plate (503) both ends are provided with a circular through hole, the support rod (504) both ends are fixedly connected to the inner side wall of the rectangular through hole of the support plate (501), the vibration motor (505) bottom is fixedly connected to the upper surface of the support plate (501) right side edge.
3. The demolding device for producing a self-thermal insulation block according to claim 2, wherein The lower surface of the metal gasket (507) is fixedly connected to the upper surface of the base cross bar (2), the upper surface of the metal gasket (507) is fixedly connected to the bottom of the damping rod (509), the top of the damping rod (509) is fixedly connected to the lower surface of the bracket (506), the buffer spring (508) is sleeved on the outer surface of the damping rod (509).
4. The demolding device for producing a self-thermal insulation block according to claim 1, wherein The lifting mechanism (6) includes a fixed part (601), a sliding part (602), a lifting platform (603), a limiting notch (604), a limiting clamping plate (605), a connecting frame (606), an electric push rod (607), a fixed frame (608) and a bottom plate (609), the bottom of the fixed part (601) is fixedly connected to the top end of the four corners of the base (1), the sliding part (602) is slidingly connected inside the fixed part (601), the top end of the sliding part (602) is fixedly connected to the lower surface of the four corners of the lifting platform (603), the limiting notch (604) is arranged at both sides of the edge of the lifting platform (603), the limiting clamping plate (605) is arranged above the limiting notch (604) both ends, the limiting clamping plate (605) both ends are provided with a circular through hole.
5. The demolding device for producing a self-thermal insulation block according to claim 4, wherein The bottom plate (609) is fixedly connected to the outer side wall of the base (1), the bottom of the fixed frame (608) is fixedly connected to the upper surface of the bottom plate (609), the fixed end of the electric push rod (607) is fixedly connected to the top of the fixed frame (608), the movable end of the electric push rod (607) is fixedly connected to the upper surface of the connecting frame (606), and the bottom of the connecting frame (606) is fixedly connected to both sides of the lifting platform (603).
6. The demolding device for producing a self-thermal insulation block according to claim 2, wherein The cross section of the fixed plate (503) is L-shaped, and the inner side of the fixed plate (503) is fixedly connected with a rubber pad.
7. The demolding device for producing a self-thermal insulation block according to claim 2, wherein The circular through-penetrations at both ends of the fixing plate (503) are located directly above the support plate notches (502), and the fixing plate (503) is provided with bolts and nuts penetrating through the support plate notches (502) together with the support plate (501).
8. The demolding device for producing a self-thermal insulation block according to claim 4, wherein, The circular through-penetrations at both ends of the limiting clamping plate (605) are located directly above the limiting notches (604), and the limiting clamping plate (605) is provided with bolts and nuts penetrating through the limiting notches (604) together with the lifting platform plate (603).