Mounting structure of down lamp spring clip
The tool-free assembly structure of the lower vertical plate insertion and upper limit spring clip solves the problem of cumbersome installation of downlight spring clips, achieving a fast and secure connection, reducing costs and improving production efficiency, and is suitable for mass production.
Patent Information
- Application Number
- CN202522670837.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-12-17
AI Technical Summary
The existing downlight spring clip mounting structure requires screw fastening, which makes the operation cumbersome and time-consuming, and increases the cost of purchasing parts, making it difficult to meet the needs of large-scale mass production.
The tool-free assembly structure adopts a lower vertical plate insertion and upper limit spring for elastic clamping. The lower vertical plate is inserted into the slot and the upper limit spring cooperates to achieve bidirectional limiting and fixing, eliminating the need for additional fasteners. The fixing plate and spring are manufactured using an integrated stamping process.
It enables rapid, tool-free single-person assembly, significantly improving production efficiency, reducing parts procurement and management costs, while ensuring the strength and consistency of connections, making it suitable for large-scale mass production.
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Figure CN223814606U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of down lamp, especially relates to a mounting structure of down lamp spring clamp. BACKGROUND
[0002] In the field of down lamp installation, the spring clamp assembly is the core component for realizing the quick fixing of the down lamp and the mounting hole, and the connecting structure thereof directly affects the assembly efficiency of the down lamp. In the mounting structure of the down lamp spring clamp on the market, screw fastening is the most widely used, but the screw fastening has the following disadvantages: 1. When fixed, the fixed mounting plate of the spring clamp needs to be aligned with the mounting hole of the lamp shell first, and then 1-2 screws are used for one-by-one penetration and fastening. Not only special tools such as screwdrivers need to be provided, but also manual accurate alignment and tightening are needed, and the operation steps are complicated. Especially in the mass production scene, the assembly of the spring clamp of each down lamp needs to consume a lot of time, and the manual operation intensity is large, which seriously restricts the overall production efficiency and cannot meet the large-scale production demand; 2. As an additional fastener, the screw needs to be purchased, stored and managed separately, which increases the part procurement cost. SUMMARY
[0003] The utility model aims at at least in a certain extent solves one of the problems existing in prior art related, and for this purpose, the utility model provides a mounting structure of down lamp spring clamp.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0005] A mounting structure of down lamp spring clamp, comprising a lamp shell and spring clamp assemblies arranged on both sides of the lamp shell, the spring clamp assembly comprising a fixed mounting plate mounted on the lamp shell, a fixed pressing plate rotatably mounted on the fixed mounting plate through a pin, and a torsion spring sleeved on the pin, the fixed mounting plate comprising a lower vertical plate, an intermediate transition plate and an upper vertical plate arranged in sequence, the upper vertical plate being provided with a bending plate bent outward on both sides, the pin being arranged on the two bending plates, a lower limiting flange and an upper limiting flange being arranged on the outer side of the lamp shell, the upper end of the lower limiting flange being provided with a slot for inserting the lower vertical plate, the upper limiting spring piece being arranged on the upper vertical plate and being bent inward and inclined upward, the upper end of the upper limiting spring piece abutting against the upper limiting flange when the lower vertical plate is inserted into the slot, so that the lower vertical plate is limited and fixed in the slot.
[0006] In some embodiments, a square through hole is arranged on the outer side of the lower limiting flange and communicates with the slot, and a lower limiting spring piece is arranged on the lower vertical plate and is bent outward and inclined upward, the upper end of the lower limiting spring piece abutting against the square through hole.
[0007] In some embodiments, a plurality of round holes are spaced apart vertically on the two bending plates, and the pin is horizontally arranged in the corresponding round holes.
[0008] In some embodiments, a guide inclined angle is arranged on the outside of the upper end of the upper limiting flange.
[0009] In some embodiments, the lower vertical plate, the intermediate transition plate, the upper vertical plate, the bending plate, the upper limiting elastic sheet and the lower limiting elastic sheet are integrally stamped and formed by a metal material.
[0010] In some embodiments, the lamp shell comprises a shell, a heat dissipation shell arranged at the upper end of the shell and a face ring shell arranged at the lower end of the shell, the face ring shell comprises a circular ring baffle, the lower end of the shell is arranged in the circular ring baffle and is fixed by a plurality of first screws, the lower limiting flange is arranged on the circular ring baffle, and the upper limiting flange is arranged on the shell.
[0011] In some embodiments, a plurality of screw columns are arranged on the circular ring baffle along the circumference, a plurality of extension plates corresponding to the screw columns are arranged on the outside of the shell, and the first screws are threadedly connected with the screw columns after penetrating through the extension plates.
[0012] In some embodiments, a limiting convex ring is arranged on the inside of the lower end of the circular ring baffle, and the lower end of the shell abuts against the limiting convex ring.
[0013] In some embodiments, the heat dissipation shell comprises a base plate fixed on the upper end of the shell by a plurality of second screws, and a plurality of heat dissipation fins are arranged on the base plate.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] 1. The fixed mounting plate adopts a tool-free assembly structure of inserting the lower vertical plate and elastically abutting against the upper limiting elastic sheet, completely without additional fasteners such as screws and bolts, and only needs to align the lower vertical plate with the insertion slot of the lower limiting flange of the lamp shell body, and then insert and fix to complete positioning and fixing, so that one-person operation can complete the assembly of the single-side spring clamp in 5-10 seconds, the assembly time is greatly shortened compared with the traditional screw fastening mode, and the production line efficiency is significantly improved; meanwhile, the steps of purchasing, storing and sorting screws are omitted, and the part procurement cost and management cost are directly reduced.
[0016] 2. After the lower vertical plate is inserted into the insertion slot, the insertion slot reliably limits the lower vertical plate in the lateral direction, and avoids radial skewing; the upper limiting elastic sheet is inclined and extends upward and abuts against the upper limiting flange, to form continuous axial locking, realize bidirectional limiting and fixing, solve the problem of easy loosening of the traditional screw fastening, and ensure that the spring clamp assembly is firmly connected with the lamp shell body, without the risk of movement and loosening.
[0017] 3. The structure does not need complex processing technology, the fixed mounting plate, the upper limit position elastic sheet and the bent plate are prepared by an integrated stamping forming process, production efficiency is high, product consistency is good, and large-scale mass production is suitable. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a schematic diagram of the three-dimensional structure of the spring clip assembly after installation.
[0019] Figure 2 is a schematic diagram of the three-dimensional structure of the spring clip assembly after disassembly.
[0020] Figure 3 is a schematic diagram of the cross-sectional structure of the spring clip assembly after installation.
[0021] Figure 4 is a schematic diagram of the enlarged structure of A of the utility model. Figure 3
[0022] Figure 5 is a schematic diagram of the structure of the spring clip assembly.
[0023] Figure 6 is a schematic diagram of the structure of the fixed mounting plate. DETAILED DESCRIPTION
[0024] The following detailed implementation provides a plurality of different embodiments or examples for implementing the utility model. Of course, these are only examples and are not intended to be limiting. In addition, repeated reference numbers and / or letters can be used in different embodiments. These repetitions are for the purpose of simply and clearly describing the utility model, and do not represent a specific relationship between the different embodiments and / or structures discussed.
[0025] As Figures 1-6 The installation structure of the shown tube lamp spring clip includes a lamp shell 1 and spring clip assemblies arranged on both sides of the lamp shell 1. The spring clip assembly includes a fixed mounting plate 2 mounted on the lamp shell 1, a fixed pressing plate 4 rotatably mounted on the fixed mounting plate 2 through a pin 3, and a torsion spring 5 sleeved on the pin 3. The fixed mounting plate 2 includes a lower vertical plate 6, an intermediate transition plate 7, and an upper vertical plate 8 arranged in sequence. The upper vertical plate 8 is provided with a bending plate 9 bent outward on both sides. The pin 3 is arranged on the two bending plates 9. A lower limiting flange 10 and an upper limiting flange 11 are arranged on the outside of the lamp shell 1. The upper end of the lower limiting flange 10 is provided with a insertion slot 12 for the lower vertical plate 6. The upper vertical plate 8 is provided with an upper limiting elastic sheet 13 bent inward and extending upward and obliquely. When the lower vertical plate 6 is inserted into the insertion slot 12, the upper end of the upper limiting elastic sheet 13 abuts against the upper limiting flange 11, thereby limiting and fixing the lower vertical plate 6 in the insertion slot 12.
[0026] Firstly, the spring clip assembly needs to be pre-assembled before being assembled with the lamp shell 1.
[0027] When the spring clip assembly is pre-assembled, the pin 3 penetrates through the fixed pressing plate 4, the torsion spring 5, and the bending plates 9 on both sides of the upper vertical plate 8 of the fixed mounting plate 2, so that the fixed pressing plate 4 can rotate around the pin 3. The two ends of the torsion spring 5 abut against the fixed mounting plate 2 and the fixed pressing plate 4 respectively, thereby providing the fixed pressing plate 4 with continuous elastic force inwardly converging, and the pre-assembly of the spring clip assembly is completed.
[0028] When the spring clip assembly is assembled with the lamp shell, the fixed mounting plate 2 adopts a three-section integrated structure of the lower vertical plate 6, the intermediate transition plate 7, and the upper vertical plate 8. When assembling, the lower vertical plate 6 is aligned with the insertion slot 12 at the upper end of the lower limiting flange 10 on the outside of the lamp shell 1, and the lower vertical plate 6 is axially inserted into the insertion slot 12. When the lower vertical plate 6 is inserted to a preset position, the upper limiting elastic sheet 13 on the upper vertical plate 8 is bent inward and extends upward and obliquely, and the upper end thereof abuts against the upper limiting flange 11 on the outside of the lamp shell 1. The upper limiting elastic sheet 13 limits the lower vertical plate 6 from being reversely detached from the insertion slot 12, and the insertion slot 12 limits the lower vertical plate 6 laterally, thereby achieving bidirectional positioning and fixing of the fixed mounting plate 2 and the lamp shell 1, and finally completing the assembly of the spring clip assemblies on both sides and the lamp shell 1.
[0029] Therefore, the fixed mounting plate 2 is fixed by the structure of the lower vertical plate insertion and the upper limiting elastic sheet abutting, without additional fasteners such as screws. When assembling, the fixed mounting plate 2 can be fixed only by inserting the lower vertical plate 6, which can be quickly completed by one person without tools. Compared with the traditional screw fastening method, the assembly time is greatly shortened, and the production and installation efficiency is greatly improved.
[0030] Referring to Figure 2 , Figure 4 , Figure 6As shown, a square through hole 21 is arranged on the outside of the lower limiting flange 10 and communicates with the insertion slot 12, and a lower limiting elastic sheet 22 is arranged on the lower vertical plate 6 and is bent to the outside and extends upwardly and obliquely, and the upper end of the lower limiting elastic sheet 22 abuts against the square through hole 21.
[0031] Specifically, the lower vertical plate 6 of the fixed mounting plate 2 is inserted into the insertion slot 12 of the lower limiting flange 10 of the lamp shell 1, and when the lower vertical plate 6 moves downwardly, the lower limiting elastic sheet 22 is pressed and deformed inwardly due to the contact with the inner wall of the insertion slot 12, and an elastic restoring force is generated; when the lower vertical plate 6 is inserted to the preset position, two key limiting actions are completed synchronously: one is that the upper limiting elastic sheet 13 of the upper vertical plate 8 abuts against the upper limiting flange 11, and the upper axial limiting is realized; the other is that the lower limiting elastic sheet 22 moves to the square through hole 21 outside the lower limiting flange 10, and the lower limiting elastic sheet 22 is elastically reset due to the disappearance of the extrusion force of the inner wall of the insertion slot 12, and the upper end of the lower limiting elastic sheet 22 is clamped into and abuts against the square through hole 21, and the lower axial limiting is formed. At this time, the lateral limiting of the insertion slot 12 to the lower vertical plate 6, the upper axial limiting of the upper limiting elastic sheet 13, and the lower axial limiting of the lower limiting elastic sheet 22 and the square through hole 21 form a three-dimensional limiting structure, and the fixed mounting plate 2 is firmly locked on the lamp shell 1.
[0032] Preferably, a guide bevel 41 is arranged on the outside of the upper end of the upper limiting flange 11. Thus, when the lower vertical plate 6 is inserted into the insertion slot 12, the guide bevel 41 on the outside of the upper end of the upper limiting flange 11 contacts the upper limiting elastic sheet 13, and the guide bevel 41 forces the upper limiting elastic sheet 13 to elastically deform inwardly through the guiding effect of the bevel, and when the lower vertical plate 6 is inserted to the preset position, the upper limiting elastic sheet 13 passes the transition area of the guide bevel 41 and the upper limiting flange 11, and is elastically reset and abuts against the lower end surface of the upper limiting flange 11.
[0033] Thus, the guide bevel 41 provides a continuous transition guiding path, the upper limiting elastic sheet 13 smoothly slides along the bevel and gradually deforms, and the phenomenon of jamming and dead end of the traditional right-angle edge is avoided, and the assembly process is more smooth.
[0034] Preferably, the lower vertical plate 6, the intermediate transition plate 7, the upper vertical plate 8, the bent plate 9, the upper limiting elastic sheet 13 and the lower limiting elastic sheet 22 are integrally stamped and formed of metal material.
[0035] The metal material (such as spring steel, stainless steel and the like) is used as a base material, and the lower vertical plate 6, the intermediate transition plate 7, the upper vertical plate 8, the bent plate 9, the upper limiting elastic sheet 13 and the lower limiting elastic sheet 22 are formed by a precision stamping die in one time; in the stamping process, the connecting parts of each structure (such as the corner of the lower vertical plate and the intermediate transition plate, and the connecting end of the elastic sheet and the vertical plate) form a continuously formed structure, there is no splicing gap, and the inclined angle and the bending radian of the upper limiting elastic sheet 13 and the lower limiting elastic sheet 22 are accurately matched with the design requirements, and the stable elastic deformation capacity is achieved.
[0036] Referring to Figure 5 、 Figure 6 As shown in FIG. 8, a plurality of circular holes 31 are spaced apart upward and downward on the two bent plates 9, and the pin 3 is horizontally arranged in the corresponding circular holes 31.
[0037] The plurality of circular holes 31 spaced apart upward and downward provide multiple installation height options for the pin 3, the position of the fixed pressing plate 4 can be adjusted according to the installation holes of different thicknesses (such as the ceiling plate material with a thickness of 8-20 mm), various installation scenes are adapted, special spring clip assemblies do not need to be designed for different requirements, and the product universality is significantly improved. Before the spring clip assembly is pre-installed, according to the requirements of the down lamp installation scene, a corresponding group of the plurality of circular holes 31 spaced apart upward and downward on the two bent plates 9 is selected.
[0038] In the utility model, the lamp shell 1 includes an outer shell 61, a heat dissipation shell 62 arranged on the upper end of the outer shell 61 and a face ring shell 63 arranged on the lower end of the outer shell 61, the face ring shell 63 includes a circular baffle 64, the lower end of the outer shell 61 is arranged in the circular baffle 64 and is fixed through a plurality of first screws 65, the lower limiting flange 10 is arranged on the circular baffle 64, the upper limiting flange 11 is arranged on the outer shell 61, a plurality of screw columns 71 are uniformly arranged on the circular baffle 64 along the circumference, a plurality of extension plates 72 corresponding to the screw columns 71 are arranged on the outer side of the outer shell 61, the first screws 65 are screwed with the screw columns 71 after penetrating through the extension plates 72, the lower end of the circular baffle 64 is arranged with a limiting convex ring 81 on the inner side, the lower end of the outer shell 61 abuts on the limiting convex ring 81, the heat dissipation shell 62 includes a base plate 92 fixed on the upper end of the outer shell 61 through a plurality of second screws 91, and a plurality of heat dissipation fins 93 are arranged on the base plate 92.
[0039] Specifically, the base plate 92 of the heat dissipation shell 62 is fastened to the upper end of the shell 61 by a plurality of second screws 91, and a plurality of heat dissipation fins 93 on the base plate 92 are prepared for heat dissipation of internal components of the down lamp; the lower end of the shell 61 is embedded in the circular baffle 64 of the face ring shell 63, so that the lower end of the shell 61 abuts on the limiting convex ring 81 on the inner side of the lower end of the circular baffle 64, the axial positioning of the shell 61 and the face ring shell 63 is realized by the limiting convex ring 81, and coaxiality of the two is ensured; a plurality of screw columns 71 on the circular baffle 64 are uniformly distributed along the circumference, and a plurality of extension plates 72 on the outer side of the shell 61 are one-to-one corresponding, the first screw 65 is screwed with the screw column 71 after passing through the extension plate 72, and the shell 61 and the face ring shell 63 are uniformly fastened along the circumference to form a rigid connection; the lower limiting flange 10 is integrally formed and fixed on the circular baffle 64, and the upper limiting flange 11 is integrally formed and fixed on the outer side of the shell 61, the position of the upper and lower limiting flanges is accurately corresponding by the positioning of the limiting convex ring 81 and the fastening of the screw column 71, and the assembly precision requirement of the spring clip assembly is met.
[0040] The basic principle and main features of the utility model and the advantages of the utility model are shown and described in combination with the drawings, and the skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only to illustrate the principle of the utility model, and the utility model will have various changes and improvements without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The protection scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A mounting structure of a spring clip of a down lamp, comprising a lamp shell (1) and spring clip assemblies arranged on both sides of the lamp shell (1), the spring clip assembly comprising a fixed mounting plate (2) mounted on the lamp shell (1), a fixed pressing plate (4) rotatably mounted on the fixed mounting plate (2) through a pin (3), and a torsion spring (5) sleeved on the pin (3), characterized in that: The fixed mounting plate (2) comprises a lower vertical plate (6), an intermediate transition plate (7) and an upper vertical plate (8) arranged in sequence, both sides of the upper vertical plate (8) are provided with a bending plate (9) bent outward, the pin (3) is arranged on the two bending plates (9), a lower limiting flange (10) and an upper limiting flange (11) are arranged on the outside of the lamp shell (1), the upper end of the lower limiting flange (10) is provided with a slot (12) for inserting the lower vertical plate (6), the upper limiting elastic sheet (13) is arranged on the upper vertical plate (8) and is bent inward and extends upward, when the lower vertical plate (6) is inserted into the slot (12), the upper end of the upper limiting elastic sheet (13) abuts against the upper limiting flange (11), so that the lower vertical plate (6) is limited and fixed in the slot (12). 2. The mounting structure of a recessed lamp spring clip according to claim 1, wherein: A square through hole (21) in communication with the slot (12) is arranged on the outside of the lower limiting flange (10), and a lower limiting elastic sheet (22) is arranged on the lower vertical plate (6) and is bent outward and extends upward, the upper end of the lower limiting elastic sheet (22) abuts against the square through hole (21).
3. The mounting structure of a recessed lamp spring clip according to claim 1, characterized in that: A plurality of circular holes (31) are arranged on the two bending plates (9) in an up-down interval, and the pin (3) is horizontally arranged in the corresponding circular holes (31).
4. The mounting structure of a recessed lamp spring clip according to claim 1, characterized in that: The outside of the upper end of the upper limiting flange (11) is provided with a guide inclined angle (41).
5. The mounting structure of a spring clip for a down lamp according to claim 2, wherein: The lower vertical plate (6), the intermediate transition plate (7), the upper vertical plate (8), the bending plate (9), the upper limiting elastic sheet (13) and the lower limiting elastic sheet (22) are integrally stamped and formed of metal material.
6. The mounting structure of a spring clip for a down lamp according to any one of claims 1 to 5, characterized in that: The lamp shell (1) comprises a shell (61), a heat dissipation shell (62) arranged at the upper end of the shell (61) and a face ring shell (63) arranged at the lower end of the shell (61), the face ring shell (63) comprises a circular ring baffle (64), the lower end of the shell (61) is arranged in the circular ring baffle (64) and is fixed by a plurality of first screws (65), the lower limiting flange (10) is arranged on the circular ring baffle (64), and the upper limiting flange (11) is arranged on the shell (61).
7. The mounting structure of a recessed lamp spring clip according to claim 6, characterized in that: A plurality of screw columns (71) are arranged on the circular ring baffle (64) in a circumferential distribution, and a plurality of extension plates (72) corresponding to the screw columns (71) are arranged on the outside of the shell (61), the first screws (65) are threadedly connected with the screw columns (71) after penetrating through the extension plates (72).
8. The mounting structure of a recessed lamp spring clip according to claim 6, characterized in that: The lower end of the circular ring baffle (64) is provided with a limiting convex ring (81) on the inside, and the lower end of the shell (61) abuts against the limiting convex ring (81).
9. The mounting structure of a recessed lamp spring clip according to claim 6, characterized in that: The heat dissipation shell (62) comprises a base plate (92) fixed on the upper end of the shell (61) by a plurality of second screws (91), and a plurality of heat dissipation fins (93) are arranged on the base plate (92).