Rapid homogenizing glue discharging device
By using a coolant storage tank and a coolant discharge pump in combination, the problems of slow cooling and poor filter insulation in the production of donkey-hide gelatin were solved, achieving efficient production and cleaning of the gelatin tank, thus improving the quality and production efficiency of donkey-hide gelatin.
Patent Information
- Application Number
- CN202423317687.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing donkey-hide gelatin production equipment suffers from problems during the gelatinization process, such as slow cooling leading to scorching of the gelatin liquid, poor filter insulation causing coagulation and agglomeration, and incomplete cleaning of the gelatinization tank, which affect production efficiency and quality.
The system uses a combination of a coolant storage tank, a coolant discharge pump, a chiller, and a temperature control jacket to control the temperature through high-level and low-level liquid discharge pipes; the rotating scraper and the insulation jacket work in conjunction with the cooling tank coils to keep the filter warm; and the spray plate and scraper are used to clean the agitator and tank walls.
It improves cooling efficiency, avoids glue scorching and filter temperature differences, and enhances production efficiency and the cleanliness of the glue dissolving tank.
Smart Images
Figure CN223818486U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the production technology field of donkey-hide gelatin, in particular to a rapid homogenization glue outlet device. BACKGROUND
[0002] Donkey-hide gelatin is mainly made of donkey-hide, and its main component is collagen and a plurality of amino acids produced by partial hydrolysis. The preparation process of donkey-hide gelatin generally includes the following steps: raw material selection and pretreatment, glue melting (gelatinization), filtering and impurity removal, temperature reduction and concentration, gelation and glue cutting, glue airing and packaging, etc.
[0003] In actual production, the control of the glue melting tank is very important. When the existing device is used for glue melting, the temperature rises, and the temperature reduction is slow, which causes the glue liquid to be scorched and affects the quality and taste of donkey-hide gelatin. Moreover, when filtering, the filter has poor heat preservation (especially when the temperature is lower than -5℃ in winter), which causes the glue liquid to coagulate and aggregate, seriously affecting the production efficiency and the quality of donkey-hide gelatin. In addition, after the production of the existing device is completed, the glue melting tank is not cleaned thoroughly, especially the tank wall and the stirring paddle. CONTENT OF THE UTILITY MODEL
[0004] According to the above deficiencies in the prior art, the utility model aims to provide a rapid homogenization glue outlet device. The cooling liquid storage tank, the cooling liquid discharge pump, the refrigerator and the temperature control sleeve are used in cooperation. When the temperature is normally controlled, the cooling liquid is discharged through the high-level liquid outlet pipeline of the cooling liquid storage tank. When emergency temperature reduction is needed, the power of the cooling liquid discharge pump is increased, and the cooling liquid is discharged through the low-level liquid outlet pipeline of the cooling liquid storage tank. The temperature reduction efficiency is greatly improved, and the glue liquid is prevented from being scorched. The heat in the temperature reduction tank is used for heat preservation of the filter through the cooperation of the rotating scraper, the heat preservation sleeve and the temperature reduction tank coil pipe, the problem of large temperature difference between the inside and outside of the filter is avoided, and the production efficiency is improved. After the production is completed, the stirring paddle is washed through the spraying disc, and the tank wall is cleaned through the scraper, so that the cleanliness of the glue melting tank is improved.
[0005] The utility model is implemented by adopting the following technical solutions:
[0006] The rapid homogenization glue outlet device comprises a glue melting tank, the glue melting tank is connected with a colloid mill through a filter, the colloid mill is connected with a storage tank through a temperature reduction tank, the glue melting tank is internally provided with a scraper and a spraying disc, the glue melting tank is externally provided with a temperature control sleeve, the outlet of the temperature control sleeve is connected with a cooling liquid storage tank through a refrigerator, and the cooling liquid storage tank is connected with the inlet of the temperature control sleeve through a cooling liquid discharge pump.
[0007] The cooling liquid discharge pump is a variable frequency pump, and all the pipelines in the device are provided with heat preservation.
[0008] The glue melting tank is internally provided with a stirring paddle driven by a stirring motor, the outer side of the stirring paddle is provided with a heating coil pipe, and the lower portion of the glue melting tank is provided with an obtuse angle discharge device.
[0009] The spraying disc is located above the scraper, the hydraulic telescopic rod is connected to the scraper, the feed inlet is arranged on the glue tank, and the liquid outlet is arranged on the spraying disc.
[0010] The bottom of the cooling liquid storage tank is connected with the cooling liquid discharge pump through a cooling liquid storage tank low liquid outlet pipeline, the cooling liquid storage tank is connected with the cooling liquid storage tank low liquid outlet pipeline through a cooling liquid storage tank high liquid outlet pipeline, and the connection position of the cooling liquid storage tank high liquid outlet pipeline and the cooling liquid storage tank is located on the vertical wall at 1 / 2-2 / 3 of the bottom of the cooling liquid storage tank.
[0011] During normal production, liquid is discharged through the cooling liquid storage tank high liquid outlet pipeline, and the cooling liquid storage tank always maintains a certain liquid level, and when emergency cooling is needed, liquid is discharged through the cooling liquid storage tank low liquid outlet pipeline to control the temperature of the glue tank.
[0012] The inside of the filter is provided with a filter plate, the lower side of the filter plate is provided with a rotary scraper, and the outside of the filter is provided with a heat preservation sleeve.
[0013] The connection position of the glue tank and the filter is located below the filter plate, the connection position of the colloid mill and the filter is located above the filter plate, and the filter is connected with a back blowing pipeline.
[0014] The inside of the cooling tank is provided with a cooling tank coil pipe, and the cooling tank coil pipe is connected with the heat preservation sleeve through an inlet heat preservation sleeve pipeline.
[0015] The working principle of the utility model is as follows:
[0016] After the pre-treatment is completed, the donkey-hide gelatin enters the glue tank, the stirring motor drives the stirring paddle to start rotating, the heating coil pipe and the temperature control sleeve start working, when emergency cooling is needed, liquid is discharged through the cooling liquid storage tank low liquid outlet pipeline, the power of the cooling liquid discharge pump is increased, and the temperature of the glue tank is controlled; after the glue is completed, the glue enters the filter, the filter plate and the rotary scraper start working, after the filtering is completed, the glue is sequentially treated by the colloid mill and the cooling tank, and then is stored in the storage tank; through the cooperation of the heat preservation sleeve and the cooling tank coil pipe, the heat in the cooling tank is used for heat preservation of the filter, after the production is completed, the stirring paddle is washed through the spraying disc, the tank wall is cleaned through the scraper, and when the scraper moves up and down, the cleaning liquid is sprayed out of the liquid outlet, and the impurities are scraped off.
[0017] Compared with the prior art, the utility model has the advantages that:
[0018] The utility model discloses a quick homogeneous glue discharging device, through the cooperation of cooling liquid storage tank, cooling liquid discharge pump, refrigerator and temperature control sleeve, when normal temperature control, through the high liquid outlet pipeline of cooling liquid storage tank, when needing emergency cooling, through the low liquid outlet pipeline of cooling liquid storage tank, greatly improve the cooling efficiency, avoid the glue liquid burnt, through the cooperation of rotary scraper, heat preservation sleeve and cooling tank coil pipe, use the heat in cooling tank for the heat preservation of filter, avoid the problem of the big temperature difference between inside and outside filter, improve production efficiency, through the cooperation of spray tray and scraper, after production, through the spray tray to the washing of stirring paddle, through the cleaning of tank wall by scraper, improve the cleanliness of glue tank. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the structure schematic diagram of quick homogeneous glue discharging device of the utility model;
[0020] Figure 2 It is the structure schematic diagram of scraper of the utility model;
[0021] In the drawing: 1, glue tank;2, filter;3, colloid mill;4, cooling tank;5, storage tank;6, cooling liquid storage tank;7, cooling liquid discharge pump;8, refrigerator;9, stirring paddle;10, stirring motor;11, heating coil pipe;12, temperature control sleeve;13, spray tray;14, feed inlet;15, scraper;16, hydraulic telescopic rod;17, filter plate;18, heat preservation sleeve;19, rotary scraper;20, cooling tank coil pipe;21, heat preservation sleeve pipeline;22, liquid injection port;23, cooling liquid storage tank low liquid outlet pipeline;24, cooling liquid storage tank high liquid outlet pipeline. DETAILED DESCRIPTION
[0022] In order to make the utility model purpose, technical scheme more clearly, below, to the utility model, make further detailed description with the drawings.
[0023] Example 1
[0024] As Figure 1 The utility model discloses a quick homogeneous glue discharging device, including glue tank 1, glue tank 1 is connected with colloid mill 3 through filter 2, and colloid mill 3 is connected with storage tank 5 through cooling tank 4, and glue tank 1 is equipped with scraper 15 and spray tray 13 in the inside, and glue tank 1 is equipped with temperature control sleeve 12 outside, and temperature control sleeve 12 export is connected with cooling liquid storage tank 6 through refrigerator 8, and cooling liquid storage tank 6 is connected with temperature control sleeve 12 import through cooling liquid discharge pump 7. Cooling liquid discharge pump 7 is variable frequency pump, and all the pipeline in the device is equipped with heat preservation. Glue tank 1 is equipped with stirring paddle 9 driven by stirring motor 10 in the inside, and the outside of stirring paddle 9 is equipped with heating coil pipe 11, and the below of glue tank 1 is equipped with obtuse angle feeder. As Figure 2As shown, the spraying disc 13 is located above the scraper 15, the hydraulic telescopic rod 16 is connected to the scraper 15, the feed inlet 14 is arranged on the glue tank 1, and the liquid spraying port 22 is arranged on the spraying disc 13. The bottom of the cooling liquid storage tank 6 is connected with the cooling liquid discharge pump 7 through the low-position liquid outlet pipeline 23 of the cooling liquid storage tank, the cooling liquid storage tank 6 is connected with the low-position liquid outlet pipeline 23 through the high-position liquid outlet pipeline 24 of the cooling liquid storage tank, and the connection between the high-position liquid outlet pipeline 24 and the cooling liquid storage tank 6 is located on the vertical wall at 2 / 3 of the bottom of the cooling liquid storage tank 6. The inside of the filter 2 is provided with the filter plate 17, the lower side of the filter plate 17 is provided with the rotary scraper 19, and the outside of the filter 2 is provided with the heat preservation sleeve 18. The connection between the glue tank 1 and the filter 2 is located below the filter plate 17, the connection between the glue mill 3 and the filter 2 is located above the filter plate 17, and the filter 2 is connected with the back flushing pipeline. The inside of the cooling tank 4 is provided with the cooling tank coil pipe 20, and the cooling tank coil pipe 20 is connected with the heat preservation sleeve 18 through the heat preservation sleeve pipeline 21.
[0025] The above-mentioned rapid homogenization glue outlet device, when working, includes the following steps:
[0026] (1) After the pre-treatment is completed, the donkey-hide gelatin enters the glue tank 1, the stirring motor 10 drives the stirring paddle 9 to start rotating, the heating coil pipe 11 and the temperature control sleeve 12 start working, when emergency cooling is needed, the liquid is discharged through the low-position liquid outlet pipeline 23 of the cooling liquid storage tank, the power of the cooling liquid discharge pump 7 is improved, and the temperature of the glue tank 1 is controlled;
[0027] (2) After the glue is completed, the glue enters the filter 2, the filter plate 17 and the rotary scraper 19 start working, after the filtration is completed, the glue is sequentially treated by the glue mill 3 and the cooling tank 4, and then is stored in the storage tank 5; (3) The heat in the cooling tank 4 is used for heat preservation of the filter 2 through the cooperation of the heat preservation sleeve 18 and the cooling tank coil pipe 20, after the production is completed, the stirring paddle 9 is washed through the spraying disc 13, the tank wall is cleaned through the scraper 15, and the cleaning liquid is sprayed from the liquid spraying port 22 to assist the removal of impurities when the scraper 15 moves up and down.
Claims
1. A rapid homogenization and dispensing device, characterized in that, It includes a gelling tank (1), which is connected to a colloid mill (3) via a filter (2). The colloid mill (3) is connected to a storage tank (5) via a cooling tank (4). The gelling tank (1) is equipped with a scraper (15) and a spray plate (13) inside. The gelling tank (1) is equipped with a temperature control sleeve (12) outside. The outlet of the temperature control sleeve (12) is connected to a coolant storage tank (6) via a refrigeration unit (8). The coolant storage tank (6) is connected to the inlet of the temperature control sleeve (12) via a coolant discharge pump (7).
2. The rapid homogenizing dispensing device according to claim 1, characterized in that, The glue dissolving tank (1) is equipped with a stirring paddle (9) driven by a stirring motor (10) inside, a heating coil (11) is provided on the outside of the stirring paddle (9), and an obtuse angle discharge device is provided below the glue dissolving tank (1).
3. The rapid homogenizing and dispensing device according to claim 1, characterized in that, The spray plate (13) is located above the scraper (15), and a hydraulic telescopic rod (16) is connected to the scraper (15). The glue tank (1) is provided with a feed inlet (14), and the spray plate (13) is provided with a spray nozzle (22).
4. The rapid homogenizing and dispensing device according to claim 1, characterized in that, The bottom of the coolant storage tank (6) is connected to the coolant discharge pump (7) through the low-level outlet pipe (23) of the coolant storage tank. The coolant storage tank (6) is connected to the low-level outlet pipe (23) of the coolant storage tank through the high-level outlet pipe (24). The connection between the high-level outlet pipe (24) of the coolant storage tank and the coolant storage tank (6) is located on the vertical wall 1 / 2 to 2 / 3 of the distance from the bottom surface of the coolant storage tank (6).
5. The rapid homogenizing dispensing device according to claim 1, characterized in that, The filter (2) is provided with a filter plate (17) inside, a rotating scraper (19) is provided below the filter plate (17), and an insulation sleeve (18) is provided on the outside of the filter (2).
6. The rapid homogenizing and dispensing device according to claim 5, characterized in that, The connection between the gelling tank (1) and the filter (2) is located below the filter plate (17), and the connection between the colloid mill (3) and the filter (2) is located above the filter plate (17). A backflushing pipe is connected to the filter (2).
7. The rapid homogenizing and dispensing device according to claim 5, characterized in that, The cooling tank (4) is equipped with a cooling tank coil (20) inside, and the cooling tank coil (20) is connected to the insulation sleeve (18) through the inlet insulation sleeve pipe (21).