Grease block crushing device for beef tallow processing

Abstract

The utility model discloses a grease block crushing device for beef tallow processing, and particularly relates to the technical field of beef tallow processing, the grease block crushing device comprises a crushing box, the rear end of the crushing box is fixedly connected with a crushing device, the right part of the upper end of the crushing box is fixedly connected with a feeding hopper, and the right end of the crushing box is fixedly connected with a heating device; the grease block smashing device comprises a smashing box, the front end of the smashing box is fixedly connected with a controller, the lower end of the smashing box is fixedly connected with a base, the front end of the base is fixedly connected with a discharging port, and the lower end of the base is fixedly connected with a supporting plate. The reciprocating structure can be utilized to more effectively extrude and crush grease blocks for multiple times, so that the crushing efficiency is improved, meanwhile, the pressure can be further increased through the lifting extrusion function, the grease blocks are easier to crush, the viscosity of beef tallow can be reduced through heating, and the fluidity of the beef tallow is enhanced. Therefore, the beef tallow is easier to treat and transfer in the crushing process.

Description

Technical Field

[0001] This utility model relates to the field of tallow processing technology, specifically to a tallow block crushing device for tallow processing. Background Technology

[0002] In the production of butter, the raw materials typically undergo processes such as chopping and boiling. Existing pulverizing equipment has several drawbacks, including unsatisfactory pulverizing effects, material adhesion to the equipment surface, and difficulty in cleaning. These problems severely impact production efficiency and product quality. Therefore, it is necessary to develop a new grease block pulverizing device to improve pulverizing efficiency, reduce material loss, and facilitate equipment cleaning and maintenance.

[0003] Chinese patent document CN215541253U discloses a grease block crushing device for tallow processing. It includes a crushing box with a feed inlet at the top. The inner wall of the feed inlet has an extrusion groove, and the inner wall of the extrusion groove has a crushing groove. A crushing paddle is rotatably connected to the inner wall of the crushing groove. A first extrusion roller is rotatably connected to the inner wall of the extrusion groove. A first gear is fixedly connected to the end of the first extrusion roller. A secondary gear is meshed with the surface of the first gear, and a second gear is meshed with the surface of the secondary gear. A rotating shaft is fixedly connected to the inner wall of the secondary gear. A hand crank is fixedly connected to the surface of the first extrusion roller. Cranking the hand crank allows the two sets of crushing paddles to rotate inside the crushing groove, which facilitates the crushing of the grease blocks. It also allows for pre-extrusion of the grease blocks before crushing, improving the crushing effect.

[0004] Although the equipment described in the aforementioned literature can crush grease blocks, its structure is relatively simple and fixed, and the crushing effect is still insufficient, making the equipment less flexible and convenient to use and reducing its working efficiency. Utility Model Content

[0005] The main purpose of this invention is to provide a grease block crushing device for butter processing, which can effectively solve the above-mentioned problems.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A grease block crushing device for butter processing includes a crushing box, a crushing device fixedly connected to the rear end of the crushing box, a feed hopper fixedly connected to the upper right side of the crushing box, a heating device fixedly connected to the right end of the crushing box, a controller fixedly connected to the front end of the crushing box, a base fixedly connected to the lower end of the crushing box, a discharge port fixedly connected to the front end of the base, and a support plate fixedly connected to the lower end of the base.

[0008] The crushing device includes a fixed base, the front end of which is fixedly connected to the rear end of the crushing box;

[0009] The heating device includes a fixing plate, the left end of which is fixedly connected to the right end of the crushing box.

[0010] Preferably, the upper end of the crushing box is provided with a slot, a temperature monitor is fixedly connected to the upper left part of the crushing box, and a valve is fixedly connected to the upper end of the discharge port.

[0011] Preferably, a first electric telescopic rod is fixedly connected to the upper end of the fixed base, and a connecting plate is fixedly connected to the front end of the first electric telescopic rod.

[0012] Preferably, a motor is fixedly connected to the lower end of the connecting plate, a protective box is fixedly connected to the output end of the motor, and a second electric telescopic rod is fixedly connected to the lower end of the protective box.

[0013] Preferably, a crushing plate is fixedly connected to the lower end of the second electric telescopic rod.

[0014] Preferably, a water tank is fixedly connected to the upper end of the fixing plate, and a heater is fixedly connected to the front end of the water tank.

[0015] Preferably, a pump is fixedly connected to the upper end of the water tank, and a circulation pipe is fixedly connected to the output end of the pump.

[0016] Preferably, a temperature sensor is fixedly connected to the upper front part of the water tank.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. This utility model provides a grease block crushing device for butter processing. The device is equipped with a crushing mechanism that utilizes a reciprocating structure to more effectively squeeze and crush grease blocks multiple times, thereby improving crushing efficiency. Simultaneously, the lifting and squeezing function further increases pressure, making the grease blocks easier to crush. The rotating crushing function subjectes the grease blocks to multi-directional forces during crushing, achieving a more uniform crushing effect. This helps reduce incompletely crushed large pieces of grease, improving product quality. The device is designed to adapt to grease blocks of different sizes and hardnesses. By adjusting the reciprocating speed, lifting height, and rotation speed of the crushing plate, effective crushing of different materials can be achieved. With automated control, operators can set crushing parameters through a simple operating interface, achieving one-button start and stop, greatly reducing the difficulty and labor intensity of operation, reducing the opportunity for direct human contact with the machine, reducing operational risks, and improving production safety. The device is stably supported by a fixed base, and the extension and retraction of the first electric telescopic rod allows the crushing plate to move back and forth, avoiding dead corners that cannot be crushed. The motor can drive the lower crushing plate to rotate, making it easy to crush grease blocks. In addition, the extension and retraction of the second electric telescopic rod can automatically raise and lower the crushing plate, thereby crushing grease blocks. The protective box can protect the internal second electric telescopic rod and extend its service life.

[0019] 2. This utility model provides a butter block crushing device for butter processing. The device is equipped with a heating device, which reduces the viscosity of the butter and increases its fluidity by heating it. This makes the butter easier to process and transfer during the crushing process. The good fluidity helps to improve the crushing efficiency and makes the crushed butter finer. The use of circulating heating water can make more efficient use of heat energy and reduce energy waste. Compared with direct heating, the circulating heating system can maintain temperature stability, thereby reducing the additional energy consumption caused by temperature fluctuations. Appropriate heating can prevent the butter from solidifying due to low temperature during the crushing process, which would affect the crushing effect and product purity. The device is firmly fixed to the right side of the equipment by a fixing plate. Water can be stored in a water tank and heated by a heater. A temperature sensor is set to monitor the water temperature in real time to maintain a suitable temperature. A pump can draw water out and circulate it through a circulation pipe to transfer the temperature of the water to the inside of the crushing chamber, thereby promoting the crushing work of the equipment and effectively improving the working efficiency of the equipment. An observation window is opened on one side of the water tank for easy observation of the water level and timely replenishment. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the crushing device of this utility model;

[0022] Figure 3 This is a side view of the crushing device of this utility model;

[0023] Figure 4 This is a schematic diagram of the heating device structure of this utility model;

[0024] Figure 5 This is a front view structural diagram of the present invention.

[0025] In the diagram: 1. Crushing box; 2. Crushing device; 21. Fixed base; 22. First electric telescopic rod; 23. Connecting plate; 24. Motor; 25. Protective box; 26. Second electric telescopic rod; 27. Crushing pressure plate; 3. Feed hopper; 4. Heating device; 41. Fixed plate; 42. Water tank; 43. Heater; 44. Pump; 45. Circulation pipe; 46. Temperature sensor; 5. Controller; 6. Base; 7. Discharge port; 8. Support plate. Detailed Implementation

[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0027] like Figure 1 and Figure 5As shown, a grease block crushing device for butter processing includes a crushing box 1, with a crushing device 2 fixedly connected to the rear end of the crushing box 1. This device utilizes a reciprocating structure to more effectively squeeze and crush grease blocks multiple times, thereby improving crushing efficiency. Simultaneously, the lifting and squeezing function further increases pressure, making the grease blocks easier to crush. The rotating crushing function subjectes the grease blocks to multi-directional forces during crushing, achieving a more uniform crushing effect. This helps reduce large, incompletely crushed grease blocks and improves product quality. The device is designed to adapt to grease blocks of different sizes and hardnesses. By adjusting the reciprocating speed, lifting height, and rotation speed of the crushing plate, effective crushing of different materials can be achieved. Automated control is employed; operators can set crushing parameters through a simple operating interface, enabling one-button start and stop, greatly reducing operational difficulty and labor intensity, and minimizing direct human contact with the machine. This reduces operational risks and improves production safety. The upper right side of the crushing box 1 is fixedly connected to the feed hopper 3, and the right side of the crushing box 1 is fixedly connected to the heating device 4. By using this device, the viscosity of the tallow can be reduced and its fluidity enhanced, making the tallow easier to process and transfer during the crushing process. Good fluidity helps to improve crushing efficiency and makes the crushed tallow more delicate. Using circulating heating water can make more effective use of heat energy and reduce energy waste. Compared with direct heating, the circulating heating system can maintain temperature stability, thereby reducing the additional energy consumption caused by temperature fluctuations. Appropriate heating can prevent the tallow from solidifying due to low temperature during the crushing process, which would affect the crushing effect and product purity. The front end of the crushing box 1 is fixedly connected to the controller 5, the lower end of the crushing box 1 is fixedly connected to the base 6, the front end of the base 6 is fixedly connected to the discharge port 7, and the lower end of the base 6 is fixedly connected to the support plate 8.

[0028] The crushing device 2 includes a fixed base 21, the front end of which is fixedly connected to the rear end of the crushing box 1 for easy crushing;

[0029] The heating device 4 includes a fixing plate 41, the left end of which is fixedly connected to the right end of the crushing box 1 to improve the crushing effect;

[0030] The upper end of the crushing box 1 is provided with a slot, and a temperature monitor is fixedly connected to the upper left part of the crushing box 1. A valve is fixedly connected to the upper end of the discharge port 7 to control the discharge.

[0031] like Figure 2 and Figure 3As shown, a first electric telescopic rod 22 is fixedly connected to the upper end of the fixed base 21. A connecting plate 23 is fixedly connected to the front end of the first electric telescopic rod 22. A motor 24 is fixedly connected to the lower end of the connecting plate 23. A protective box 25 is fixedly connected to the output end of the motor 24. A second electric telescopic rod 26 is fixedly connected to the lower end of the protective box 25. A crushing plate 27 is fixedly connected to the lower end of the second electric telescopic rod 26. The fixed base 21 stably supports the device. The extension and retraction of the first electric telescopic rod 22 allows the crushing plate 27 to reciprocate back and forth, avoiding dead corners that cannot be crushed. The motor 24 can drive the lower crushing plate 27 to rotate, making it easier to crush the grease blocks. In addition, the extension and retraction of the second electric telescopic rod 26 can automatically raise and lower the crushing plate 27, thereby crushing the grease blocks. The protective box 25 can protect the internal second electric telescopic rod 26 and extend its service life.

[0032] like Figure 4 As shown, a water tank 42 is fixedly connected to the upper end of the fixing plate 41, a heater 43 is fixedly connected to the front end of the water tank 42, a pump 44 is fixedly connected to the upper end of the water tank 42, a circulation pipe 45 is fixedly connected to the output end of the pump 44, and a temperature sensor 46 is fixedly connected to the upper front part of the water tank 42. The device is firmly fixed to the right side of the equipment by the fixing plate 41. The water tank 42 can store water, the heater 43 can heat the water, and the temperature sensor 46 is set to monitor the water temperature in real time to keep it at a suitable temperature. The pump 44 can draw out the water and circulate it through the circulation pipe 45 to transfer the temperature of the water to the inside of the crushing chamber, thereby promoting the crushing work of the equipment and effectively improving the working efficiency of the equipment. An observation window is opened on one side of the water tank 42 to facilitate observation of the water level and timely replenishment.

[0033] The working principle of this utility model is as follows: The crushing device 2 is stably supported by the fixed base 21. The extension and retraction of the first electric telescopic rod 22 enables the crushing plate 27 to reciprocate back and forth, avoiding dead corners where crushing is not possible. The motor 24 drives the lower crushing plate 27 to rotate, facilitating the crushing of grease blocks. In addition, the extension and retraction of the second electric telescopic rod 26 can automatically raise and lower the crushing plate 27, thereby crushing the grease blocks. The protective box 25 can protect the second electric telescopic rod 26 inside, extending its service life. The heating device 4 is used, and the device is firmly fixed to the right side of the equipment by the fixed plate 41. The water tank 42 can store water, and the heater 43 can heat the water. A temperature sensor 46 is set to monitor the water temperature in real time to maintain a suitable temperature. The pump 44 can draw out water and circulate it through the circulation pipe 45 to transfer the water temperature to the inside of the crushing box 1, thereby promoting the crushing work of the equipment and effectively improving the working efficiency of the equipment. An observation window is opened on one side of the water tank 42 for easy observation of the water level and timely replenishment.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for crushing grease blocks for butter processing, comprising a crushing chamber (1), characterized in that: The rear end of the crushing box (1) is fixedly connected to a crushing device (2), the upper right side of the crushing box (1) is fixedly connected to a feed hopper (3), the right end of the crushing box (1) is fixedly connected to a heating device (4), the front end of the crushing box (1) is fixedly connected to a controller (5), the lower end of the crushing box (1) is fixedly connected to a base (6), the front end of the base (6) is fixedly connected to a discharge port (7), and the lower end of the base (6) is fixedly connected to a support plate (8). The crushing device (2) includes a fixed base (21), the front end of which is fixedly connected to the rear end of the crushing box (1); The heating device (4) includes a fixing plate (41), the left end of which is fixedly connected to the right end of the crushing box (1).

2. The grease block crushing device for butter processing according to claim 1, characterized in that: The upper end of the crushing box (1) is provided with a slot, a temperature monitor is fixedly connected to the upper left part of the crushing box (1), and a valve is fixedly connected to the upper end of the discharge port (7).

3. The grease block crushing device for butter processing according to claim 1, characterized in that: The upper end of the fixed base (21) is fixedly connected to the first electric telescopic rod (22), and the front end of the first electric telescopic rod (22) is fixedly connected to the connecting plate (23).

4. The grease block crushing device for butter processing according to claim 3, characterized in that: A motor (24) is fixedly connected to the lower end of the connecting plate (23), and a protective box (25) is fixedly connected to the output end of the motor (24). A second electric telescopic rod (26) is fixedly connected to the lower end of the protective box (25).

5. The grease block crushing device for butter processing according to claim 4, characterized in that: The lower end of the second electric telescopic rod (26) is fixedly connected to a crushing plate (27).

6. The grease block crushing device for butter processing according to claim 1, characterized in that: A water tank (42) is fixedly connected to the upper end of the fixing plate (41), and a heater (43) is fixedly connected to the front end of the water tank (42).

7. The grease block crushing device for butter processing according to claim 6, characterized in that: A pump (44) is fixedly connected to the upper end of the water tank (42), and a circulation pipe (45) is fixedly connected to the output end of the pump (44).

8. The grease block crushing device for butter processing according to claim 7, characterized in that: A temperature sensor (46) is fixedly connected to the upper front of the water tank (42).

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