Leftover material collecting equipment

By designing an automated scrap collection device, utilizing a motor-driven gear system and a dust suction system, the safety hazards and poor collection effect in the collection of optical glass scraps were solved, achieving safe and efficient scrap collection and crushing and grinding.

CN223818811UActive Publication Date: 2026-01-23SHANGHAI ZHIMINGXIN MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520120477.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-23
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Existing technologies pose safety hazards and have poor collection results when collecting optical glass scraps. In particular, manual collection may cause injury to workers, and large, unbroken glass scraps affect the collection effect.

Method used

A scrap material collection device was designed, comprising a processing table, a collection box, a U-shaped frame, a lead screw, a pusher plate, a dust suction plate, and a crushing and grinding roller. The pusher plate is moved by a motor-driven gear, which drives the lead screw to move, thereby realizing automated collection and crushing and grinding, preventing manual contact, and reducing dust pollution by using a dust suction system.

Benefits of technology

It achieves safe and efficient collection of optical glass scraps, avoids the safety hazards of manual contact, improves the crushing effect, reduces dust pollution, and enhances collection capacity and effectiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses leftover material collecting equipment which comprises a machining table and a collecting box, the collecting box is arranged on the ground at one end of the machining table, a U-shaped frame facing the collecting box is arranged on the outer side of the other end of the machining table, lead screws are arranged at the positions, corresponding to open grooves, of the two sides in the U-shaped frame through bearing seats, and threaded blocks are connected to the lead screws through threads. Connecting blocks are arranged at the tops of the threaded blocks, second pushing plates are fixedly connected to the tops of the connecting blocks through open grooves, L-shaped dust suction plates are arranged at the tops of the second pushing plates, and crushing rollers meshed with each other are arranged on the sides, away from the feeding opening, of the lower portions of the inclined plates through crushing shafts; and grinding rollers which are meshed with each other are uniformly arranged in the collecting box below the crushing roller through a grinding shaft. According to the waste collecting device, waste on the machining table is automatically collected, workers can be prevented from being scratched, the waste can be crushed and ground in the collecting process, and more waste can be collected.
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Description

TECHNICAL FIELD

[0001] The utility model relates to optical glass leftover material collection technical field, specifically is a leftover material collection equipment. BACKGROUND

[0002] Optical glass is the glass material that uses high purity, high transparency silicate, borate, phosphate as the foundation, adds rare element (such as lanthanide series element etc.) again in specific proportion, has excellent optical performance, is the key material of manufacturing various optical instruments and optical element, and needs to use collection equipment to collect leftover material when producing and processing, can be reused.

[0003] In prior art, general optical glass is collected manually, may scratch staff, causes security risk, and if not broken and ground larger glass leftover material when collecting, will influence its collection effect. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a leftover material collection equipment to solve the problems in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a leftover material collection equipment, including processing table and collection box, the ground of one end of processing table is equipped with collection box, and one end of processing table is equipped with the U-shaped frame towards collection box, both sides of the top of U-shaped frame are equipped with the slot, and the position of both sides of the slot in U-shaped frame is equipped with the lead screw through bearing seat, both sides of the lead screw are connected with the threaded block through thread, and the top of threaded block is equipped with the connecting block, the top of connecting block is fixedly connected with the second push material plate through the slot, and the top of second push material plate is equipped with the L-shaped dust suction plate, and the top of one side and the bottom of the other side of L-shaped dust suction plate are evenly equipped with the dust suction nozzle, the position of the side of collection box close to processing table is equipped with the feeding port, and the bottom of feeding port in collection box is equipped with the inclined plate with downward slope, the side of the collection box below the inclined plate away from feeding port is equipped with the broken drum through broken shaft, and the collection box below the broken drum is evenly equipped with the grinding drum through grinding shaft, and the grinding drum and broken drum are arranged in cross shape, so that the second push material plate drives the push material shovel to shovel the waste on the processing table, and the dust and debris raised and the residual ash on the processing table are sucked into the dust suction box, which can prevent direct manual collection and injury to staff, causing security risk, and when collecting, the waste can be broken and ground by the broken drum and grinding drum, and the waste on the filter plate can be rolled when the bottom rotates, which can improve the breaking effect and prevent the waste from being too large when collecting, affecting the collection effect.

[0006] Preferably, a filter plate is provided between the inner walls of the collection box at the bottom of the grinding roller, and telescopic rods are provided at both ends of the filter plate on the side away from the processing table. The output ends of the telescopic rods extend into the processing table and are fixedly connected to a pusher plate, so that the telescopic rods drive the pusher plate to move in an extension and retraction manner, which can push down the excessively high waste residue.

[0007] Preferably, the bottom of the pusher plate is uniformly provided with pusher teeth, and the bottom of each pusher tooth is in contact with the bottom of the collection box, so that the pusher teeth scrape the waste residue and reduce the gaps in the accumulation of waste residue.

[0008] Preferably, the top of the collection box is provided with a dust-absorbing block, and the bottom of the dust-absorbing block is evenly provided with dust-absorbing nozzles, so that the dust-absorbing block can absorb the dust in the collection box, which can reduce the dust and debris from drifting out and causing certain pollution.

[0009] Preferably, both the dust-absorbing block and the L-shaped dust-absorbing plate are provided with dust-absorbing pipes at the middle position on one side, and the other end of each dust-absorbing pipe is connected to an external dust-absorbing box.

[0010] Preferably, baffles are provided on both sides of the top of the processing table, and the bottom of the pusher plate corresponding to the baffles is provided with a slot, and the bottom of the pusher plate away from the L-shaped dust suction plate is provided with a pusher shovel, so that the pusher shovel can scoop up the waste residue on the processing table.

[0011] Preferably, the end of the lead screw away from the collection box is provided as an optical axis, and a second gear is provided on the optical axis of the lead screw, and a support plate is provided in the U-shaped frame on one side of the second gear.

[0012] Preferably, a motor is provided on the side of the support plate away from the second gear, and the output end of the motor extends through a bearing to the inner side of the support plate where a first gear is provided, and the first gear meshes with the second gear.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This scrap collection device uses a motor to drive a gear on its shaft to rotate, which in turn drives a meshing gear to rotate. The gear then drives a threaded block on a lead screw to move, which in turn drives a pusher plate to move along with it via a connecting block. This pusher plate then drives a pusher shovel to scoop up the scrap on the processing table. At the same time, an L-shaped dust suction plate can suck up the dust and debris raised during the pushing process and the residual ash on the processing table, drawing them into the dust suction box. This prevents direct manual collection and avoids accidental injury to workers from optical glass scrap, thus preventing safety hazards. Furthermore, during collection, the scrap can be crushed by a crushing drum, and then the grinding drum can rotate and grind the crushed scrap. The rotating bottom of the grinding drum can also crush the scrap on the filter plate, resulting in better crushing and preventing the scrap from becoming too large during collection, which would affect the collection efficiency. Attached Figure Description

[0014] Figure 1 This is a side sectional view of the present invention.

[0015] Figure 2 This is a top sectional view of the present invention.

[0016] Figure 3 This is a top view of the structure of this utility model;

[0017] Figure 4 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0018] Figure 5 For the present utility model Figure 2 Enlarged structural diagram at point B;

[0019] In the diagram: 1. Processing table; 2. Collection box; 3. U-shaped frame; 4. Lead screw; 5. Threaded block; 6. Dust suction block; 7. Crushing drum; 8. Grinding drum; 9. Telescopic rod; 10. Pusher plate one; 11. Pusher teeth; 12. Baffle; 13. Support plate; 14. Motor; 15. Inclined plate; 16. Pusher plate two; 17. L-shaped dust suction plate; 18. Dust suction pipe; 19. Pusher shovel; 20. Connecting block; 21. Gear one; 22. Gear two; 23. Filter plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] Please see Figures 1-5This utility model provides an embodiment of a scrap material collection device, comprising a processing table 1 and a collection box 2. The collection box 2 is provided on the ground at one end of the processing table 1, and a U-shaped frame 3 facing the collection box 2 is provided on the outer side of the other end of the processing table 1. Slots are provided on both sides of the top of the U-shaped frame 3, and lead screws 4 are provided on both sides of the U-shaped frame 3 corresponding to the slots via bearing seats. The end of the lead screw 4 away from the collection box 2 is provided as an optical axis, and a gear 22 is provided on the optical axis of the lead screw 4. A support plate 13 is provided in the U-shaped frame 3 on one side of the gear 22, and a motor 14 is provided on the side of the support plate 13 away from the gear 22. The output end of the motor 14 is connected to the... Gear 1 21 extends through the bearing to the inner side of the support plate 13 and is provided. Gear 1 21 meshes with gear 22. Threaded blocks 5 are connected to the lead screw 4 by threads. Connecting blocks 20 are provided on the top of threaded blocks 5. Pusher plates 2 16 are fixedly connected to the top of connecting blocks 20 by slots. L-shaped dust suction plates 17 are provided on the top of pusher plates 2 16. Dust suction nozzles are evenly provided on the top of one side and the bottom of the other side of L-shaped dust suction plates 17. Baffles 12 are provided on both sides of the top of the processing table 1. The bottom of pusher plates 2 16 corresponding to the baffles 12 is provided with slots. Pusher shovels 19 are provided on the bottom of the side of pusher plates 2 16 away from L-shaped dust suction plates 17.

[0022] When in use, the motors 14 on both sides can be started, which will drive the gear 21 on its shaft to rotate. The gear 21 will drive the gear 22 meshing with it to rotate. The gear 22 will drive the lead screw 4 to rotate. The lead screw 4 will drive the threaded block 5 to move through the threaded screw. The threaded block 5 will drive the pusher plate 16 to move together through the connecting block 20. When the pusher plate 16 moves, it will drive the pusher shovel 19 to scoop up the waste on the processing table 1 and push it into the collection box 2. At the same time, the L-shaped dust suction plate 17 can suck up the dust and debris raised during the pushing and the dust suction nozzle facing the direction can suck up the dust residue left on the processing table 1 during the scooping and suck it into the dust suction box. This can prevent direct manual collection of optical glass waste from accidentally injuring workers and causing safety hazards.

[0023] The collection box 2 is provided with a feed inlet on the side near the processing table 1, and the bottom of the feed inlet in the collection box 2 is provided with a downward-sloping inclined plate 15;

[0024] When in use, waste materials can be fed into the collection box 2 through the feed inlet. After entering the collection box 2, the waste materials can be discharged through the inclined plate 15, which can buffer the waste materials and prevent them from falling directly into the collection box 2 and damaging the internal parts.

[0025] On the side of the inclined plate 15 away from the feed inlet, there are intermeshing crushing drums 7 connected by a crushing shaft, and in the collection box 2 below the crushing drums 7, there are intermeshing grinding drums 8 connected by a grinding shaft, and the grinding drums 8 and the crushing drums 7 are arranged in a cross shape.

[0026] In use, the drive mechanism can be started to activate the linkage mechanism, causing the linkage mechanism to rotate the crushing drum 7 relative to the crushing drum 7. When the crushing drum 7 is engaged and rotated, it can crush the waste material, which then falls to the grinding drum 8. The linkage mechanism drives the grinding drum 8 to rotate, so that the grinding drum 8 can rotate and grind the crushed waste material. When the bottom of the grinding drum 8 rotates, it can crush the waste material on the filter plate 23, which can improve the crushing effect and prevent the waste material from being too large during collection, thus affecting the collection effect.

[0027] A filter plate 23 is provided between the inner walls of the collection box 2 at the bottom of the grinding roller 8, and telescopic rods 9 are provided at both ends of the filter plate 23 on the side away from the processing table 1. The output ends of the telescopic rods 9 extend into the processing table 1 and are fixedly connected to a pusher plate 10. Pusher teeth 11 are evenly provided at the bottom of the pusher plate 10, and the bottom of the pusher teeth 11 is in contact with the bottom of the collection box 2.

[0028] When in use, the telescopic rod 9 can drive the pusher plate 10 to move, and the pusher plate 10 can drive the pusher teeth 11 at the bottom to move together. The pusher plate 10 can push and scrape the waste residue piled up in one place, and the pusher teeth 11 at the bottom can scrape the waste residue, which can reduce the gaps generated when the waste residue is piled up, thereby increasing the collection capacity of optical glass waste.

[0029] The top of the collection box 2 is equipped with a dust-absorbing block 6, and the bottom of the dust-absorbing block 6 is evenly equipped with dust-absorbing nozzles. The middle position of one side of the dust-absorbing block 6 and the L-shaped dust-absorbing plate 17 is equipped with a dust-absorbing pipe 18, and the other end of the dust-absorbing pipe 18 is connected to the dust-absorbing box outside.

[0030] When in use, the exhaust fan of the external dust collection box can be started, which allows the dust collection block 6 to suck the dust and debris generated in the collection box 2 into the dust collection box through the dust collection pipe 18. This can reduce the amount of dust and debris in the collection box 2 that floats out through the discharge port and causes a certain amount of air pollution.

[0031] In this embodiment, by installing a collection box 2 and a U-shaped frame 3 around the processing table 1, and then activating the motors 14 on both sides to collect waste materials, the motors 14 drive the gear 21 on their shaft to rotate. The gear 21 drives the gear 22 meshing with it to rotate. The gear 22 drives the lead screw 4 to rotate. The lead screw 4 drives the threaded block 5 to move through the threaded screw. The threaded block 5 drives the pusher plate 16 to move together through the connecting block 20. When the pusher plate 16 moves, it drives the pusher shovel 19 to scoop up the waste materials on the processing table 1. The material can be pushed into the collection box 2, and the L-shaped dust suction plate 17 can simultaneously absorb the dust and debris raised during the pushing process. The exhaust fan of the dust suction box is activated, and the suction nozzles facing outwards suck up any remaining dust and debris on the processing table 1 during the shoveling process, drawing it into the dust suction box. This prevents direct manual collection and avoids accidental injury to workers from optical glass waste, thus preventing safety hazards. After the pushing plate 16 feeds the waste into the collection box 2 through the inlet, it can be unloaded via the inclined plate 15, which cushions the waste and prevents it from falling directly into the collection box 2 and damaging internal parts. Then, the drive mechanism can drive the linkage mechanism to operate, causing the linkage mechanism to rotate the crushing drum 7 relative to it. When the crushing drum 7 meshes and rotates, it can crush the waste material, which then falls to the grinding drum 8. The linkage mechanism then drives the grinding drum 8 to rotate, causing the grinding drum 8 to rotate and grind the crushed waste material. When its bottom rotates, it can crush the waste material on the filter plate 23, which can improve the crushing effect and prevent the waste material from being too large during collection, thus affecting the collection effect. During crushing and grinding, the dust-absorbing block 6 can collect the waste material in the collection box 2. The generated dust and debris are sucked into the dust collection box through the dust suction pipe 18, which can reduce the amount of dust and debris in the collection box 2 that floats out through the discharge port and causes a certain amount of air pollution. When the grinding waste accumulates to a certain amount, the telescopic rod 9 can be activated to drive the pusher plate 10 to move, so that the pusher plate 10 drives the pusher teeth 11 at the bottom to move together. This allows the pusher plate 10 to push and scrape the waste accumulated in one place, and the pusher teeth 11 at the bottom to scrape the waste, which can reduce the gaps generated when the waste accumulates, thereby increasing the collection capacity of optical glass waste.

[0032] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0033] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0034] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0035] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A scrap material collection device, characterized in that: The assembly includes a processing table (1) and a collection box (2). The collection box (2) is located on the ground at one end of the processing table (1), and a U-shaped frame (3) facing the collection box (2) is located on the outer side of the other end of the processing table (1). The top of the U-shaped frame (3) has slots on both sides, and screw rods (4) are provided on both sides of the U-shaped frame (3) corresponding to the slots via bearing seats. Threaded blocks (5) are threadedly connected to the screw rods (4), and connecting blocks (20) are provided on the top of the threaded blocks (5). Pusher plates (16) are fixedly connected to the top of the connecting blocks (20) via slots. 6) has an L-shaped dust suction plate (17) on the top, and dust suction nozzles are evenly provided on the top of one side and the bottom of the other side of the L-shaped dust suction plate (17). The collection box (2) has a feed inlet on the side near the processing table (1), and the bottom of the feed inlet in the collection box (2) has a downward-sloping inclined plate (15). The side of the inclined plate (15) away from the feed inlet has a crushing roller (7) that meshes with each other through the crushing shaft. The collection box (2) below the crushing roller (7) has a grinding roller (8) that meshes with each other evenly through the grinding shaft. The grinding roller (8) and the crushing roller (7) are arranged in a cross shape.

2. The scrap material collection device according to claim 1, characterized in that: A filter plate (23) is provided between the inner walls of the collection box (2) at the bottom of the grinding roller (8), and telescopic rods (9) are provided at both ends of the filter plate (23) on the side away from the processing table (1), and the output ends of the telescopic rods (9) extend into the processing table (1) and are fixedly connected to a pusher plate (10).

3. The scrap material collection device according to claim 2, characterized in that: The bottom of the pusher plate (10) is uniformly provided with pusher teeth (11), and the bottom of each pusher tooth (11) is in contact with the bottom of the collection box (2).

4. The scrap material collection device according to claim 1, characterized in that: The top of the collection box (2) is provided with a dust-absorbing block (6), and the bottom of the dust-absorbing block (6) is uniformly provided with dust-absorbing nozzles.

5. The scrap material collection device according to claim 4, characterized in that: The suction pipe (18) is provided at the middle position of one side of the suction block (6) and the L-shaped suction plate (17), and the other end of the suction pipe (18) is connected to the external suction box.

6. The scrap material collection device according to claim 1, characterized in that: Both sides of the top of the processing table (1) are provided with baffles (12), and the bottom of the pusher plate (16) corresponding to the baffle (12) is provided with a slot, and the bottom of the pusher plate (16) away from the L-shaped dust suction plate (17) is provided with a pusher shovel (19).

7. The scrap material collection device according to claim 1, characterized in that: The end of the lead screw (4) away from the collection box (2) is set as an optical axis, and a gear 2 (22) is provided on the optical axis of the lead screw (4), and a support plate (13) is provided in the U-shaped frame (3) on one side of the gear 2 (22).

8. The scrap material collection device according to claim 7, characterized in that: The support plate (13) is provided with a motor (14) on the side away from the gear two (22), and the output end of the motor (14) extends through the bearing to the inner side of the support plate (13) where a gear one (21) is provided, and the gear one (21) meshes with the gear two (22).