Carbonized slag deironing device
By installing electromagnetic suction rings on the outer wall of the storage silo for magnetic separation and iron removal, the problem of poor slag-iron separation during the carbonization process of titanium-containing blast furnace slag was solved, and the content of metallic iron in the carbonized slag was reduced and the TiC grade was improved.
Patent Information
- Application Number
- CN202422660801.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-11-01
AI Technical Summary
During the carbonization process of titanium-containing blast furnace slag, the slag-iron separation effect is poor, resulting in a high metallic iron content, which affects the quality of raw materials for downstream processes.
Electromagnetic suction rings are installed on the outer wall of the storage silo to remove iron through magnetic separation, thereby reducing the metallic iron content in the carbide slag.
It effectively removes metallic iron from carbide slag, reducing the metallic iron content to ≤1.2%, thereby improving the TiC grade and providing higher-quality raw materials for downstream processes.
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Figure CN223818839U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of iron removal equipment technology, specifically a carbonized slag iron removal device. Background Technology
[0002] High-temperature carbonization production lines for titanium-containing blast furnace slag are used to convert TiO2-containing blast furnace slag into TiC-containing carbide slag. However, due to the higher viscosity of titanium-containing blast furnace slag compared to ordinary blast furnace slag, the slag-iron separation effect is poor, resulting in a relatively high metallic iron content in the titanium-containing blast furnace slag. To reduce the metallic iron inclusions in the carbide slag and provide higher-quality TiC-containing raw materials for downstream processes, it is necessary to perform magnetic separation for iron removal during the storage and transportation of the carbide slag. To solve this technical problem, a carbide slag iron removal device is proposed. Utility Model Content
[0003] The purpose of this invention is to provide a carbonized slag iron removal device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] A carbonized slag iron removal device includes: a storage silo, an electromagnetic suction ring, and a feeding device; the electromagnetic suction ring is installed on the outer wall of the storage silo; the feeding device is installed on the top of the storage silo, and the output end of the feeding device is located above the opening at the top of the storage silo.
[0006] This solution utilizes electromagnetic suction rings installed on the outer wall of the storage silo to perform magnetic separation and iron removal on the carbide slag, thereby reducing the metallic iron content in the slag. After magnetic separation, the metallic iron impurities in the carbide slag can be effectively removed, reducing the metallic iron content in the slag to ≤1.2%. This improves the TiC grade in the carbide slag, providing higher-quality raw materials for downstream processes.
[0007] As a further embodiment of this utility model: the feeding device is a frequency conversion feeding screw device.
[0008] As a further improvement of this utility model, the rotational speed of the feeding device is 25-100 r / m.
[0009] As a further embodiment of this utility model: the feeding device includes a housing and a rotating auger rotatably disposed inside the housing, with both ends of the rotating auger respectively mounted on the housing; one end of the housing is provided with an input port, and the other end of the housing is provided with an output port, which is located above the top opening of the storage hopper; the feeding device also includes a variable frequency motor, which is fixedly mounted on the housing, and the output end of the variable frequency motor is connected to the auger drive.
[0010] As a further improvement of this utility model, the feeding device is a frequency conversion conveyor belt.
[0011] As a further improvement of this utility model, the two side walls of the storage bin are designed to gradually narrow from top to bottom towards the middle.
[0012] As a further improvement of this utility model, the electromagnetic suction ring is installed on the outside of the side wall of the storage bin by bolts.
[0013] As a further embodiment of this utility model: the electromagnetic suction ring includes an electromagnet, a battery cell, and a power source; the battery cell is disposed in the battery iron, and the electromagnet is electrically connected to the power source.
[0014] As a further improvement of this invention, the power supply includes a current regulating device.
[0015] As a further improvement of this utility model, the electromagnetic field strength of the electromagnetic absorbing ring is 500-3000GS.
[0016] Compared with existing technologies, the beneficial effects of this invention are: by installing electromagnetic suction rings on the outer wall of the storage silo, magnetic separation is performed on the carbide slag to remove iron, thereby reducing the metallic iron content in the slag. After the magnetic separation operation, the metallic iron mixed in the carbide slag can be effectively removed, and the metallic iron content in the carbide slag is ≤1.2%, which can improve the TiC grade in the carbide slag and provide higher quality raw materials for downstream processes. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of a carbide slag iron removal device according to an embodiment of the present invention.
[0018] In the diagram: 1-Storage bin, 2-Electromagnetic suction ring, 3-Feeding equipment. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] See Figure 1 As shown, Figure 1 This is a schematic diagram of the structure of the iron removal device for carbonized slag according to an embodiment of the present invention. Figure 1High-temperature carbonization production lines for titanium-containing blast furnace slag are used to convert TiO2-containing blast furnace slag into TiC-containing carbide slag. However, due to the higher viscosity of titanium-containing blast furnace slag compared to ordinary blast furnace slag, the slag-iron separation effect is poor, resulting in a relatively high metallic iron content in the titanium-containing blast furnace slag. To reduce the metallic iron inclusions in the carbide slag and provide higher-quality TiC-containing raw materials for downstream processes, it is necessary to perform magnetic separation for iron removal during the storage and transportation of the carbide slag. To solve this technical problem, a carbide slag iron removal device is proposed.
[0021] The following detailed description of some embodiments of this application is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0022] Example 1
[0023] Please see Figure 1 The present invention provides a structural diagram of a carbonized slag iron removal device according to Embodiment 1. The carbonized slag iron removal device includes: a storage bin 1, an electromagnetic suction ring 2, and a feeding device 3; the electromagnetic suction ring 2 is installed on the outer wall of the storage bin 1; the feeding device 3 is installed on the top of the storage bin 1, and the output end of the feeding device 3 is located above the opening at the top of the storage bin 1.
[0024] The feeding device 3 of this invention inputs carbide slag into the storage silo 1 at a set conveying speed. Simultaneously, the electromagnetic suction ring 2 is energized, performing slag removal treatment on the carbide slag passing through the storage silo 1, adsorbing the iron slag onto the side wall of the storage silo 1. After the feeding device 3 completes its conveying operation, it stops working, and the electromagnetic suction ring 2 is de-energized, removing the adsorbed iron slag. By installing electromagnetic suction rings on the outer wall of the storage silo 1, magnetic separation is performed on the carbide slag to remove iron, thereby reducing the metallic iron content in the slag. After magnetic separation, the metallic iron mixed in with the carbide slag can be effectively removed, reducing the metallic iron content in the carbide slag to ≤1.2%, which can improve the TiC grade in the carbide slag and provide higher-quality raw materials for downstream processes.
[0025] In a preferred embodiment of this invention, the feeding device 3 can be a variable frequency screw feeder. This allows for adjustment of the conveying speed as needed. The rotational speed of the feeding device 3 is 25–100 r / m.
[0026] The feeding device 3 includes a housing and a rotating auger rotatably disposed inside the housing. Both ends of the auger are mounted on the housing. One end of the housing has an input port, and the other end has an output port, located above the top opening of the storage hopper 1. The feeding device 3 also includes a variable frequency motor, which is fixedly mounted on the housing. The output end of the variable frequency motor is connected to the auger drive, thus achieving the variable frequency function.
[0027] In another preferred embodiment of this utility model, the feeding device 3 can also be a variable frequency conveyor belt. This allows the conveying speed to be adjusted as needed.
[0028] like Figure 1 As shown in the preferred embodiment of this utility model, the two side walls of the storage bin 1 are gradually tapered from top to bottom towards the middle, which facilitates the adsorption of iron slag by the electromagnetic suction ring 2.
[0029] In a preferred embodiment of the present invention, the electromagnetic suction ring 2 is installed on the outer side wall of the storage bin 1 by bolts.
[0030] In a preferred embodiment of this utility model, the electromagnetic chuck 2 includes an electromagnet, a battery core, and a power source; the battery core is disposed in the battery iron, the electromagnet is electrically connected to the power source, and the power source includes a current regulating device, thus facilitating the adjustment of the electromagnet current to meet the requirements of different magnetic strengths. The field strength of the electromagnetic chuck 2 is 500–3000 GS.
[0031] It should be noted that the electromagnetic chuck 2 is a device that operates using electromagnetic principles. It attracts objects by generating a magnetic force when electricity is applied, and releases them when the power is turned off, as the magnetic force disappears. The electromagnetic chuck mainly consists of an electromagnet, an iron core, and a power source. The electromagnet is the core component, controlling the generation and disappearance of the magnetic force by applying and removing electricity. The working principle of the electromagnetic chuck is that the current activates the coil inside the electromagnet. The current in the coil generates a magnetic field, which magnetizes the iron core and the soft iron plate at the bottom of the suction cup, thus generating a strong attraction force. When an object needs to be attracted, electricity is applied to activate the magnetic field; when the object needs to be released, the power is turned off to eliminate the magnetic field, allowing the object to be released smoothly.
[0032] In use, storage bin 1 can be transferred to a tank truck. Once storage bin 1 is emptied, the electromagnetic suction ring 2 is de-energized, and the metal loses its electromagnetic attraction, falling back into storage bin 1 for further collection.
[0033] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0034] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0036] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A carbonized slag iron removal device, characterized in that, include: Storage bin (1), electromagnetic suction ring (2) and feeding device (3); the electromagnetic suction ring (2) is installed on the outer wall of the storage bin (1); the feeding device (3) is installed on the top of the storage bin (1), and the output end of the feeding device (3) is located above the opening at the top of the storage bin (1).
2. The iron removal device for carbide slag according to claim 1, characterized in that, The feeding device (3) is a variable frequency feeding screw device.
3. The iron removal device for carbide slag according to claim 2, characterized in that, The rotational speed of the feeding device (3) is 25-100 r / m.
4. The iron removal device for carbide slag according to claim 3, characterized in that, The feeding device (3) includes a housing and a rotating auger rotatably disposed inside the housing. The two ends of the rotating auger are respectively mounted on the housing. One end of the housing is provided with an input port, and the other end of the housing is provided with an output port. The output port is located above the top opening of the storage bin (1). The feeding device (3) also includes a variable frequency motor, which is fixedly mounted on the housing. The output end of the variable frequency motor is connected to the auger drive.
5. The iron removal device for carbide slag according to claim 1, characterized in that, The feeding device (3) is a frequency conversion conveyor belt.
6. The iron removal device for carbide slag according to claim 1, characterized in that, The storage bin (1) has two side walls that gradually narrow from top to bottom toward the middle.
7. The iron removal device for carbide slag according to claim 1, characterized in that, The electromagnetic suction ring (2) is installed on the outside of the side wall of the storage bin (1) by bolts.
8. The iron removal device for carbide slag according to claim 1, characterized in that, The electromagnetic chuck (2) includes an electromagnet, a battery cell, and a power source; the battery cell is disposed in the battery iron, and the electromagnet is electrically connected to the power source.
9. The iron removal device for carbide slag according to claim 8, characterized in that, The power supply includes a current regulating device.
10. The iron removal device for carbide slag according to claim 9, characterized in that, The electromagnetic chuck (2) has an electric field strength of 500 to 3000 GS.