UV three-proofing paint spraying machine

By designing a UV conformal coating sprayer, and adopting an exhaust system and a high-efficiency spraying mechanism, the problems of harmful gas release and low spraying efficiency during the UV conformal coating spraying process have been solved, achieving high-efficiency spraying and human safety protection.

CN223818907UActive Publication Date: 2026-01-23GUANGDONG GOSPOWER ELECTRIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423126841.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2026-01-23
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

UV conformal coatings release harmful volatile organic compounds during the spraying process, causing respiratory irritation and skin allergies. In addition, the spraying efficiency is low and the labor consumption is high.

Method used

A UV conformal coating spraying machine was designed, comprising a frame, a fixture moving mechanism, a Y-axis track, a spraying moving mechanism, and a spraying mechanism. It adopts an exhaust system to reduce the emission of harmful gases and achieves efficient spraying through a dispensing spray valve and a spray spray valve.

Benefits of technology

It improves spraying efficiency, reduces manpower consumption, and at the same time reduces harm to the human body, effectively reducing the release of harmful gases.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a UV three-proofing paint spraying machine which comprises a machine frame. The jig moving mechanism comprises two first X rails which are arranged on the rack in a spaced mode and arranged along the X axis, positioning jigs arranged on the first X rails, and first driving pieces for driving the positioning jigs to move along the first X rails. The Y-axis track comprises two parallel Y-axis tracks which are arranged above the positioning jig at an interval; the spraying moving mechanism comprises a second X track arranged on the Y-axis track along the X axis, a Z-axis track arranged above the second X track along the Z axis, and a second driving piece for driving the Z-axis track to move back and forth along the Y-axis guide; the spraying mechanism comprises a double-valve assembly arranged on the Z-axis rail, a dispensing spraying valve and a mist spraying spraying valve, wherein the dispensing spraying valve and the mist spraying spraying valve communicate with the double-valve assembly. According to the utility model, the production efficiency is effectively improved, the manpower is saved, and meanwhile, the harm of UV three-proofing paint to a human body is also reduced.
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Description

Technical Field

[0001] This utility model relates to the technical field of UV conformal coating spraying machines, and in particular to a UV conformal coating spraying machine. Background Technology

[0002] UV conformal coatings possess excellent resistance to high and low temperatures. After curing, they form a transparent protective film with good properties such as moisture resistance, mildew resistance, salt spray resistance, leakage prevention, dust resistance, corrosion resistance, and aging resistance. UV conformal coatings allow products to be used in varying environments, protecting circuit boards from damage, increasing safety, and ensuring service life. However, UV conformal coatings often contain volatile organic compounds (VOCs). These substances are released into the air during spraying and drying. Long-term inhalation of these harmful gases may cause respiratory irritation, leading to symptoms such as coughing and asthma. Direct skin contact may cause allergic reactions such as redness, swelling, and itching. Therefore, there is an urgent need to provide a UV conformal coating spraying machine to solve these problems. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a UV conformal coating spraying machine, comprising:

[0004] frame;

[0005] The fixture moving mechanism includes two first X-tracks spaced apart on the frame and arranged along the X-axis, a positioning fixture arranged on the first X-tracks, and a first driving member that drives the positioning fixture to move along the first X-tracks;

[0006] The Y-axis track includes two parallel Y-axis tracks that are spaced apart and arranged above the positioning fixture;

[0007] The spraying moving mechanism includes a second X track arranged along the X axis on the Y-axis track, a Z-axis track arranged along the Z axis above the second X track, and a second driving member that drives the Z-axis track to move back and forth along the Y-axis.

[0008] The spraying mechanism includes a dual-valve assembly mounted on the Z-axis track, and a dispensing spray valve and a spraying spray valve respectively connected to the dual-valve assembly.

[0009] Preferably, it also includes an exhaust port facing the positioning fixture and an exhaust duct communicating with the exhaust port.

[0010] Preferably, the frame is provided with material receiving sensing components and fixture positioning components at both ends of the positioning fixture along the first X track guiding direction.

[0011] Preferably, the fixture positioning assembly includes a third X track disposed on the side of one end of the first X track, a limiting member movable along the third X track, and a fixing member disposed on the limiting member. The position of the limiting member on the third X track can be adjusted by the fixing member, and the guiding of the limiting member on the third X track is consistent with the guiding of the first X track.

[0012] Preferably, the second drive component is a three-axis lead screw module.

[0013] Preferably, the first X-track, Y-axis track, and Z-axis track are all double-speed chain tracks.

[0014] Preferably, a warning light is provided on the top of the frame.

[0015] Beneficial effects:

[0016] This invention provides a UV conformal coating spraying machine, including a frame, a fixture moving mechanism, a Y-axis track, a spraying moving mechanism, and a spraying mechanism. It effectively improves production efficiency, saves manpower, and reduces the harm of UV conformal coating to the human body. The spraying mechanism includes a dispensing spray valve and a spray valve. The spray valve sprays an umbrella-shaped mist. The spraying moving mechanism quickly moves to the center and near the center of the product for spraying. The dispensing spray valve sprays around the product edges, preventing spraying onto the positioning fixture. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0018] Figure 2 For the present utility model Figure 1 A partial structural diagram of the embodiment;

[0019] Figure 3 for Figure 2 An enlarged structural diagram at point K in the embodiment;

[0020] Among them, 10 is the frame; 20 is the fixture moving mechanism; 21 is the first X-track; 22 is the positioning fixture; 23 is the first driving component; 24 is the third X-track; 25 is the limiting component; 26 is the fixing component; 27 is the material receiving sensing component; 30 is the Y-axis track; 40 is the spraying moving mechanism; 41 is the second X-track; 42 is the Z-axis track; 43 is the second driving component; 50 is the spraying mechanism; 51 is the dual valve assembly; 52 is the dispensing spray valve; 53 is the spray valve; and 60 is the exhaust port. Detailed Implementation

[0021] The present invention will now be described in detail with reference to specific embodiments. These embodiments will help those skilled in the art to further understand the present invention, but do not limit the present invention in any way. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention. These all fall within the protection scope of the present invention.

[0022] Reference Figures 1 to 3

[0023] This utility model provides a UV conformal coating spraying machine, including a frame 10, a fixture moving mechanism 20, a Y-axis track 30, a spraying moving mechanism 40, and a spraying mechanism 50. The frame 10 provides a fixed installation position, with an electrical control box at the bottom and a mounting and positioning platform on top of the box. The fixture moving mechanism 20 includes two first X-tracks 21 spaced apart on the frame 10 and arranged along the X-axis, a positioning fixture 22 arranged on the first X-tracks 21, and a first driving member 23 that drives the positioning fixture 22 to move along the first X-tracks 21. The Y-axis track 30 includes two parallel and spaced-apart tracks. The positioning fixture 22 is located on a Y-axis track 30. Supports are provided on both sides of the positioning fixture 22, and the Y-axis track 30 is mounted on the supports. The spraying moving mechanism 40 includes a second X-track 41 mounted on the Y-axis track 30 along the X-axis, a Z-axis track 42 mounted above the second X-track 41 along the Z-axis, and a second driving member 43 that drives the Z-axis track 42 to move back and forth along the Y-axis. The spraying mechanism 50 includes a dual-valve assembly 51 mounted on the Z-axis track and a dispensing spray valve 52 and a spraying spray valve 53 that are respectively connected to the dual-valve assembly 51. The PCBA board is positioned and fixed on the positioning fixture 22. The spraying moving mechanism 40 drives the spraying mechanism 50 to move along the second X track 41 and Y axis track 30. The spraying moving mechanism 40 quickly moves to the center of the product and the position near the middle to spray paint. The glue dispensing valve 52 sprays paint on the edge of the product to prevent it from spraying onto the positioning fixture 22, which effectively improves production efficiency, saves manpower, and also reduces the harm of UV conformal paint to the human body.

[0024] In one embodiment, the system also includes an exhaust port 60 facing the positioning fixture 22 and an exhaust pipe communicating with the exhaust port 60, and exhaust is performed after the spraying mechanism 50 sprays the conformal coating.

[0025] In one embodiment, the frame 10 is provided with a material receiving sensing component 27 and a fixture positioning component at both ends of the positioning fixture 22 along the guiding direction of the first X track 21. The material receiving sensing component 27 is used to sense the loading and positioning of the workpiece.

[0026] In one embodiment, the fixture positioning assembly includes a third X-track 24 disposed on the side of one end of the first X-track 21, a limiting member 25 movable along the third X-track 24, and a fixing member 26 disposed on the limiting member 25. The position of the limiting member 25 on the third X-track 24 can be adjusted by the fixing member 26, and the guide of the limiting member 25 along the third X-track 24 is consistent with the guide of the first X-track 21. In this embodiment, the fixing member 26 is a fastening screw, and the limiting member 25 is used for positioning the fixture positioning assembly.

[0027] In one embodiment, the second drive element 43 is a three-axis lead screw module.

[0028] In one embodiment, the first X-track 21, Y-axis track 30, and Z-axis track 42 are all double-speed chain tracks.

[0029] In one embodiment, a warning light is provided on the top of the rack 10.

[0030] Beneficial effects:

[0031] This invention provides a UV conformal coating spraying machine, including a frame 10, a fixture moving mechanism 20, a Y-axis track 30, a spraying moving mechanism 40, and a spraying mechanism 50. This effectively improves production efficiency, saves manpower, and reduces the harm of UV conformal coating to the human body. The spraying mechanism 50 includes a dispensing spray valve 52 and a spray valve 53. The spray valve 53 sprays an umbrella-shaped mist. The spraying moving mechanism 40 quickly moves to the center and near the center of the product for spraying. The dispensing spray valve 52 sprays the product edges, preventing spraying onto the positioning fixture 22.

[0032] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0034] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0035] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present invention.

Claims

1. A UV conformal coating spraying machine, characterized in that, include: frame; The fixture moving mechanism includes two first X-tracks spaced apart on the frame and arranged along the X-axis, a positioning fixture arranged on the first X-tracks, and a first driving member that drives the positioning fixture to move along the first X-tracks; The Y-axis track includes two parallel Y-axis tracks that are spaced apart and arranged above the positioning fixture; The spraying moving mechanism includes a second X track arranged along the X axis on the Y-axis track, a Z-axis track arranged along the Z axis above the second X track, and a second driving member that drives the Z-axis track to move back and forth along the Y-axis. The spraying mechanism includes a dual-valve assembly mounted on the Z-axis track, and a dispensing spray valve and a spraying spray valve respectively connected to the dual-valve assembly.

2. The UV conformal coating spraying machine according to claim 1, characterized in that, It also includes an exhaust vent facing the positioning fixture and an exhaust duct communicating with the exhaust vent.

3. The UV conformal coating spraying machine according to claim 1, characterized in that, The frame is equipped with material receiving sensing components and fixture positioning components at both ends of the positioning fixture along the first X track guiding direction.

4. The UV conformal coating spraying machine according to claim 3, characterized in that, The fixture positioning assembly includes a third X track disposed on the side of one end of the first X track, a limiting member movable along the third X track, and a fixing member disposed on the limiting member. The position of the limiting member on the third X track can be adjusted by the fixing member. The guiding of the limiting member on the third X track is consistent with the guiding of the first X track.

5. The UV conformal coating spraying machine according to claim 1, characterized in that, The second drive unit adopts a three-axis lead screw module.

6. The UV conformal coating spraying machine according to claim 1, characterized in that, The first X-track, Y-axis track, and Z-axis track are all double-speed chain tracks.

7. The UV conformal coating spraying machine according to claim 1, characterized in that, A warning light is installed on the top of the rack.