Steel wire surface phosphating solution wiping device
The design of supporting the mounting plate with a support rod and adjusting mechanism, and fixing the wool felt with a clamping frame, solves the problems of poor cleaning effect and difficult maintenance in the phosphating liquid wiping device for steel wire surfaces, achieving efficient cleaning and convenient replacement, and reducing maintenance costs.
Patent Information
- Application Number
- CN202423133926.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-19
Smart Images

Figure CN223819195U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel wire processing technology, specifically to a device for wiping the surface of steel wire with phosphate solution. Background Technology
[0002] When the steel wire emerges from the phosphating bath, its surface is covered with a large amount of droplets of phosphating solution. As the wire moves, it continuously carries the phosphating solution from the bath into the next process, causing a continuous decrease in the amount of phosphating solution in the bath and a continuous increase in the phosphating solution composition in the next process, thus affecting the surface treatment of the steel wire in the next process. Therefore, a wiping device is needed to remove the phosphating solution from the surface of the steel wire.
[0003] In related technologies, sponges are used to wipe away phosphating solution from the surface of steel wires. However, the cleaning effect of the sponge weakens after prolonged use. Furthermore, the sponge is fixedly connected between the base plate and the cover plate, making it difficult to remove and replace, increasing maintenance difficulty and cost. Therefore, those skilled in the art have provided a device for wiping phosphating solution from the surface of steel wires to solve the problems mentioned in the background art. Utility Model Content
[0004] The purpose of this invention is to provide a device for wiping the surface of steel wire with phosphate solution, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A device for wiping phosphate solution off the surface of steel wire, comprising:
[0007] A phosphating tank, wherein two support rods are installed inside the phosphating tank;
[0008] A locking component is engaged with the support rod. The locking component is connected to a mounting plate via an adjustment mechanism. A wool felt is held on the mounting plate by a clamping component.
[0009] Two side plates are fixedly provided on both sides of the mounting plate. The clamping member includes a clamping frame. One end of the clamping frame is rotatably connected between the two side plates. The clamping frame is in contact with the wool felt. A lever plate is fixed on the clamping frame. A connecting plate is provided on the lever plate. An mounting groove is provided on the mounting plate. A return spring is installed in the mounting groove. One end of the return spring is connected to a locking block. A locking groove for locking the locking block is provided on the connecting plate.
[0010] Preferably, fixing plates are fixed at both ends of the two support rods, and the fixing plates are fixedly connected to the phosphating tank by mounting bolts.
[0011] Preferably, the engaging member has an opening that engages with the support rod.
[0012] Preferably, the adjustment mechanism includes two drive cylinders, a connecting assembly, and a support block. The two drive cylinders are fixedly mounted on one side of the engaging member, and the support block is fixedly mounted on the other side of the engaging member. The connecting assembly is connected to the drive cylinders and the support block respectively.
[0013] Preferably, the connecting component includes a first connecting block and a second connecting block, which are rotatably connected. The first connecting block is connected to the output end of the drive electric cylinder and the support block, respectively, and the second connecting block is fixedly connected to the mounting plate.
[0014] Preferably, the connecting plate is provided with a triangular locking block, which engages with the mounting plate.
[0015] Preferably, a drain pipe is installed on the phosphating tank, and a control valve is installed on the drain pipe.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1. This utility model supports the mounting plate by setting up a support rod, and the tilt angle of the mounting plate can be adjusted by setting up an adjustment mechanism, which can ensure that the wool felt and the steel wire surface are in full contact, thereby improving the cleaning effect.
[0018] 2. This utility model can clamp and fix wool felt by setting up a clamping frame. When the locking block is locked in the locking groove by the return spring, the clamping frame can be locked and fixed, thereby clamping and fixing the wool felt. Therefore, it is convenient to replace the wool felt and improve the cleaning and processing efficiency. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of a steel wire surface phosphating solution wiping device according to Embodiment 1 of this application;
[0020] Figure 2 This is a schematic diagram of the mounting plate structure of a steel wire surface phosphating solution wiping device according to Embodiment 1 of this application;
[0021] Figure 3 This is a cross-sectional view of a phosphating solution wiping device for steel wire surface according to Embodiment 1 of this application;
[0022] Figure 4 for Figure 3 Enlarged view of point A in the middle;
[0023] Figure 5 This is a cross-sectional view of the first connecting block of a steel wire surface phosphating solution wiping device according to Embodiment 1 of this application;
[0024] Figure 6 This is a cross-sectional view of the mounting plate in Embodiment 2 of this application.
[0025] In the diagram: 1. Phosphating tank; 2. Support rod; 3. Clamping piece; 4. Mounting plate; 5. Wool felt; 6. Side plate; 7. Clamping frame; 8. Pulley; 9. Connecting plate; 10. Mounting groove; 11. Return spring; 12. Clamping block; 13. Clamping groove; 14. Fixing plate; 15. Mounting bolt; 16. Opening; 17. Drive cylinder; 18. Support block; 19. First connecting block; 20. Second connecting block; 21. Triangular clamping block; 22. Drain pipe; 23. Control valve. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example 1
[0028] Please see Figures 1-5 This utility model provides a technical solution:
[0029] A device for wiping phosphate solution off the surface of steel wire, comprising:
[0030] Phosphating tank 1, with two support rods 2 installed inside the phosphating tank 1. Fixing plates 14 are fixed at both ends of the two support rods 2. The fixing plates 14 are fixedly connected to the phosphating tank 1 by mounting bolts 15.
[0031] When installing the support rod 2, use the mounting bolts 15 to fix the fixing plate 14 onto the phosphating tank 1.
[0032] The engaging component 3 engages with the support rod 2. The engaging component 3 has an opening 16, which engages with the support rod 2.
[0033] When connecting the locking piece 3 to the support rod 2, the opening 16 of the locking piece 3 can be aligned with the support rod 2, and then the locking piece 3 can be pressed to lock the locking piece 3 onto the support rod 2, which facilitates the installation and fixing of the mounting plate 4. The locking piece 3 is a plastic locking piece 3, which is flexible and easy to lock onto the support rod 2. When disassembling the locking piece 3, simply move the opening 16 of the locking piece 3 to remove the locking piece 3 from the support rod 2.
[0034] The locking component 3 is connected to the mounting plate 4 via an adjustment mechanism. The adjustment mechanism includes two drive cylinders 17, a connecting component, and a support block 18. The two drive cylinders 17 are fixedly mounted on one side of the locking component 3, and the support block 18 is fixedly mounted on the other side of the locking component 3.
[0035] The connecting components are connected to the drive cylinder 17 and the support block 18 respectively. The wool felt 5 is held on the mounting plate 4 by clamping parts. The connecting components include a first connecting block 19 and a second connecting block 20. The first connecting block 19 and the second connecting block 20 are rotatably connected. The first connecting block 19 is connected to the output end of the drive cylinder 17 and the support block 18 respectively. The second connecting block 20 is fixedly connected to the mounting plate 4.
[0036] When adjusting the angle of the mounting plate 4, the drive cylinder 17 moves the first connecting block 19, and the second connecting block 20 rotates within the first connecting block 19, thereby adjusting the angle of one end of the mounting plate 4. When the drive cylinder 17 moves one end of the mounting plate 4, the second connecting block 20 on the other side of the mounting plate 4 rotates within the first connecting block 19, which can adjust the tilt angle of the mounting plate 4. This ensures that the wool felt 5 is in full contact with the surface of the steel wire, improving the cleaning effect. The wool felt 5 is used to wipe the phosphating solution on the surface of the steel wire without damaging the steel wire. When the steel wire passes through the wool felt 5 above in the phosphating tank 1, the phosphating solution is wiped off and flows back into the phosphating tank 1.
[0037] Two side plates 6 are fixedly provided on both sides of the mounting plate 4. The clamping component includes a clamping frame 7. One end of the clamping frame 7 is rotatably connected between the two side plates 6. The clamping frame 7 is in contact with the wool felt 5. A lever plate 8 is fixedly provided on the clamping frame 7. A connecting plate 9 is provided on the lever plate 8. A mounting groove 10 is provided on the mounting plate 4. A return spring 11 is installed in the mounting groove 10. One end of the return spring 11 is connected to a locking block 12. A locking groove 13 is provided on the connecting plate 9 for the locking block 12 to engage.
[0038] When the wool felt 5 is clamped by the clamping frame 7, the wool felt 5 is placed on the mounting plate 4. The clamping frame 7 is rotated and the locking block 12 is pressed. The clamping frame 7 clamps the wool felt 5. The return spring 11 releases the elastic potential energy. The locking block 12 is locked into the locking groove 13. The clamping frame 7 is locked and fixed on the mounting plate 4, which can clamp and fix the wool felt 5, making it easy to replace the wool felt 5 and improving cleaning efficiency.
[0039] When disassembling the wool felt 5, press the locking block 12, and the locking block 12 will be pushed out of the locking groove 13. Then, move the lever 8 to remove the wool felt 5.
[0040] Furthermore, a drain pipe 22 is installed on the phosphating tank 1, and a control valve 23 is installed on the drain pipe 22.
[0041] By controlling valve 23, the drain pipe 22 can be controlled to discharge the phosphating solution in phosphating tank 1.
[0042] Example 2
[0043] refer to Figure 6The difference from Embodiment 1 lies in the connection method of the clamping frame 7, as detailed below:
[0044] The connecting plate 9 is provided with a triangular locking block 21, which engages with the mounting plate 4.
[0045] When the clamping frame 7 is engaged with the mounting plate 4, press one end of the clamping frame 7 to engage the triangular latch 21 with the mounting plate 4, thus connecting the clamping frame 7 and the mounting plate 4. When the clamping frame 7 is opened, move the connecting plate 9 to separate the triangular latch 21 from the mounting plate 4, and then move the lever 8 to open the clamping frame 7.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for wiping the surface of steel wire with phosphate solution, characterized in that, include: Phosphating tank (1), wherein two support rods (2) are installed inside the phosphating tank (1); The engaging component (3) engages with the support rod (2). The engaging component (3) is connected to the mounting plate (4) via an adjustment mechanism. The mounting plate (4) holds the wool felt (5) via a clamping component. The mounting plate (4) has two side plates (6) fixed on both sides. The clamping member includes a clamping frame (7). One end of the clamping frame (7) is rotatably connected between the two side plates (6). The clamping frame (7) is in contact with the wool felt (5). A lever plate (8) is fixed on the clamping frame (7). A connecting plate (9) is provided on the lever plate (8). The mounting plate (4) has an installation groove (10). A return spring (11) is installed in the installation groove (10). One end of the return spring (11) is connected to a locking block (12). The connecting plate (9) has a locking groove (13) for the locking block (12) to engage.
2. The phosphating solution wiping device for steel wire surface according to claim 1, characterized in that: The two support rods (2) are fixed with fixing plates (14) at both ends, and the fixing plates (14) are fixedly connected to the phosphating tank (1) by mounting bolts (15).
3. The phosphating solution wiping device for steel wire surface according to claim 1, characterized in that: The engaging member (3) has an opening (16) which engages with the support rod (2).
4. The phosphating solution wiping device for steel wire surface according to claim 1, characterized in that: The adjustment mechanism includes two drive cylinders (17), a connecting component and a support block (18). The two drive cylinders (17) are fixedly mounted on one side of the engaging member (3), and the support block (18) is fixedly mounted on the other side of the engaging member (3). The connecting component is connected to the drive cylinders (17) and the support block (18) respectively.
5. The phosphating solution wiping device for steel wire surface according to claim 4, characterized in that: The connecting assembly includes a first connecting block (19) and a second connecting block (20), which are rotatably connected. The first connecting block (19) is connected to the output end of the drive electric cylinder (17) and the support block (18), respectively, and the second connecting block (20) is fixedly connected to the mounting plate (4).
6. The phosphating solution wiping device for steel wire surface according to claim 1, characterized in that: The connecting plate (9) is provided with a triangular locking block (21), which engages with the mounting plate (4).
7. The phosphating solution wiping device for steel wire surface according to claim 1, characterized in that: A drain pipe (22) is installed on the phosphating tank (1), and a control valve (23) is installed on the drain pipe (22).