Ceramic glaze barrel cleaning device

By introducing an upper concave barrel and inner and outer ultrasonic transducers into the ceramic glaze cylinder cleaning device, the problem of uneven cleaning between the inner and outer sides of the glaze cylinder is solved, achieving efficient and low-consumption cleaning of the glaze cylinder.

CN223819306UActive Publication Date: 2026-01-23PINGDINGSHAN FENGDING RUYAO CULTURE COMM CO LTD +1
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Patent Information

Application Number
CN202520052064.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-01-23
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing ceramic glaze cylinder cleaning devices cannot effectively clean the outside of the glaze cylinder, and traditional ultrasonic cleaning is not effective for cleaning the inside of the glaze cylinder, especially in large glaze cylinders where the amount of cleaning fluid used is large and the efficiency is low.

Method used

A ceramic glaze cylinder cleaning device was designed, comprising a cleaning tank for accommodating an inverted glaze cylinder, an upper concave barrel section and an ultrasonic transducer. By combining the inner and outer ultrasonic transducers, the upper concave barrel section occupies the internal space of the glaze cylinder, reducing the amount of cleaning liquid used and ensuring that both the inner and outer sides of the glaze cylinder are thoroughly cleaned.

Benefits of technology

It achieves comprehensive cleaning of both the inside and outside of the glaze cylinder, reduces the amount of cleaning solution used, and improves cleaning efficiency and effectiveness, especially significantly improving the cleaning effect of large glaze cylinders.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic glaze barrel cleaning device, which relates to the technical field of ceramic production and comprises a cleaning tank for accommodating an inverted glaze barrel. The middle part of the lower wall of the cleaning tank is concave upwards to form an upper concave barrel part extending into the glaze barrel body; a gap is formed between the outer side of the glaze barrel and the inner side of the cleaning tank, and a gap is formed between the inner side of the glaze barrel and the upper concave barrel part; ultrasonic transducers are mounted on the side wall of the cleaning tank and the side wall of the upper concave barrel part; according to the utility model, the upper concave barrel part extends into the inner side of the inverted glaze barrel body, so that a large space in the glaze barrel body is occupied, and the cleaning liquid can be in contact with all parts of the surface of the glaze barrel body by using less cleaning liquid; and the inner and outer ultrasonic transducers respectively aim at the inner and outer sides of the glaze barrel, so that the glaze barrel is fully cleaned, and the cleaning effect is improved.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic production technology, and in particular to a ceramic glaze cylinder cleaning device. Background Technology

[0002] Ceramic glaze cylinders are used to hold glazes for ceramic production. After the glaze is used up, the residual glaze on the cylinder needs to be cleaned manually, a time-consuming and labor-intensive process. In the prior art, patent CN210847538U discloses a ceramic glaze cylinder cleaning device that uses an automatic cleaning method to clean the inner wall of the cylinder. This method offers good cleaning results and speed, meeting the cleaning needs of ceramic glaze cylinders. However, this device can only clean the glaze on the inside of the cylinder; the glaze on the outside still requires manual cleaning. Ultrasonic cleaning can penetrate deep into the complex shapes of objects, using cavitation to peel the glaze from the cylinder wall, achieving a thorough cleaning effect. However, when cleaning glaze cylinders with traditional ultrasonic cleaning equipment, due to the large volume and internal space of the cylinder, whether placed upright or upside down, a large amount of cleaning fluid is required; furthermore, the cylinder wall weakens the ultrasonic waves, resulting in poor cleaning of the inner side of the cylinder. Utility Model Content

[0003] The purpose of this utility model is to solve the problems in the prior art mentioned above and to provide a ceramic glaze cylinder cleaning device.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A ceramic glaze cylinder cleaning device includes a cleaning tank for accommodating an inverted glaze cylinder; the lower wall of the cleaning tank is concave in the middle to form an upper concave barrel portion that extends into the glaze cylinder; there is a gap between the outer side of the glaze cylinder and the inner side of the cleaning tank, and a gap between the inner side of the glaze cylinder and the upper concave barrel portion; ultrasonic transducers are installed on both the side wall of the cleaning tank and the side wall of the upper concave barrel portion.

[0006] Furthermore, a support bracket is provided on the outside of the cleaning tank to support the cleaning tank, and an ultrasonic generator is provided on the upper part of the support bracket. The ultrasonic transducer is connected to the ultrasonic generator.

[0007] Furthermore, the support includes a circular frame and two upright frames, which are symmetrically connected to both ends of the circular frame; the upright frames are connected to the outside of the washing tank, and the circular frame is connected to the bottom of the upright frames, with the center of the circular frame vertically corresponding to the center of the upper concave barrel.

[0008] Furthermore, several support rods are evenly connected circumferentially between the lower part of the concave barrel and the inner side of the lower part of the cleaning tank, and the support rods are supported on the lower side of the glaze cylinder.

[0009] Furthermore, the support rod is V-shaped.

[0010] Furthermore, the cleaning tank is provided with a tank cover at the upper end, and a handle is provided on the upper side of the tank cover.

[0011] Furthermore, the upper wall of the cleaning tank is provided with several L-shaped notches, and the side of the tank cover is provided with several limiting posts that cooperate with the notches.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This invention extends the concave barrel into the inside of the inverted glaze cylinder, occupying a large amount of space inside the glaze cylinder. This allows for the use of less cleaning fluid to ensure that the cleaning fluid comes into contact with all parts of the glaze cylinder surface. Furthermore, the use of ultrasonic transducers located inside and outside the glaze cylinder ensures thorough cleaning of the glaze cylinder and improves the cleaning effect. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the internal structure of this utility model.

[0015] Figure 2 This is a first-view three-dimensional structural diagram of the present invention.

[0016] Figure 3 This is a second-view three-dimensional structural diagram of the present invention.

[0017] Figure 4 This is a schematic diagram of the support rod distribution of this utility model.

[0018] Figure 5 This is a three-dimensional schematic diagram of the slotless cover state of this utility model.

[0019] Figure 6 This is a schematic diagram of the groove cover of this utility model.

[0020] In the diagram: 1. Cleaning tank; 2. Ultrasonic transducer; 3. Circular frame; 4. Stand; 5. Ultrasonic generator; 6. Support rod; 7. Tank cover; 8. Limiting post; 9. Notch; 10. Handle; 11. Upper concave barrel section; 12. Glaze cylinder. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and are not intended to limit the present utility model; that is, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The components of the embodiments of the present utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0022] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the term "provided with" should be interpreted broadly. For example, the object "provided with" can be a part of the main body, or it can be separately arranged from the main body and connected to it. This connection can be detachable or non-detachable. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] The present invention will be further described in detail below with reference to the embodiments.

[0025] Specific embodiments of the ceramic glaze cylinder cleaning device provided by this utility model:

[0026] Please see Figure 1-6 A ceramic glaze cylinder cleaning device includes a cleaning tank 1. During cleaning, the glaze cylinder 12 is inverted in the cleaning tank 1. The cleaning tank 1 contains the glaze cylinder 12. Cleaning liquid is added to the cleaning tank 1 to immerse all parts of the surface of the glaze cylinder 12.

[0027] The lower wall of the cleaning tank 1 is concave upward to form an upper concave barrel portion 11 that extends into the glaze cylinder 12; there is a gap between the outer side of the glaze cylinder 12 and the inner side of the cleaning tank 1, and there is a gap between the inner side of the glaze cylinder 12 and the upper concave barrel portion 11; thus, an inverted barrel-shaped space for accommodating the glaze cylinder 12 is formed between the upper concave barrel portion 11 and the inner side of the cleaning tank 1. Since the upper concave barrel portion 11 occupies a large amount of central space, it can reduce the use of cleaning liquid and allow the cleaning liquid to contact all parts of the surface of the glaze cylinder 12, ensuring that the ultrasonic wave action is transmitted to all parts of the surface of the glaze cylinder 12 in the cleaning liquid and thoroughly cleans the surface of the glaze cylinder 12.

[0028] Several ultrasonic transducers 2 are installed on the outer sides of the two opposite sidewalls of the cleaning tank 1 and the inner ring sides of the two opposite sidewalls of the upper concave barrel 11. In this embodiment, a flat part is provided on the outer side of the two opposite sidewalls of the cleaning tank 1 and a flat part is provided on the inner ring sides of the two opposite sidewalls of the upper concave barrel 11. The flat part is used to install the ultrasonic transducers 2.

[0029] The cleaning tank 1 is supported by a bracket on the outside. An ultrasonic generator 5 is installed on the upper part of the bracket. The ultrasonic transducer 2 is electrically connected to the ultrasonic generator 5. The ultrasonic generator 5 converts the mains power into a high-frequency AC signal and transmits the high-frequency AC signal to the ultrasonic transducer 2. The ultrasonic transducer 2 converts the high-frequency AC signal into high-frequency mechanical vibration, which acts on the cleaning liquid in the cleaning tank 1 to clean the glaze cylinder 12.

[0030] The support includes a circular frame 3 and two upright frames 4, which are symmetrically connected to both ends of the circular frame 3. The upright frames 4 are located on the outer side of the planar portion on both sides of the cleaning tank 1, and are connected to the outer side of the planar portion of the cleaning tank 1. The circular frame 3 is connected to the bottom of the upright frames 4, and the ultrasonic generator 5 is installed on the upper part of one of the upright frames 4.

[0031] The center of the circular frame 3 is vertically aligned with the center of the concave barrel 11, which facilitates the installation of the ultrasonic transducer 2 on the inner ring side of the concave barrel 11; there is a vertical gap between the circular frame 3 and the lower side of the cleaning tank 1, which facilitates the wiring arrangement between the ultrasonic transducer 2 and the ultrasonic generator 5.

[0032] A plurality of support rods 6 are evenly connected circumferentially between the lower part of the concave barrel 11 and the lower inner side of the cleaning tank 1. The support rods 6 support the lower side of the glaze cylinder 12. The support rods 6 are V-shaped, with the middle part of the support rods 6 corresponding to the glaze cylinder 12. The V-shaped support rods 6 ensure that when the glaze cylinder 12 is placed on the upper side of the support rods 6, the glaze cylinder 12 is located in the middle position between the cleaning tank 1 and the concave barrel 11, so that the inside and outside of the glaze cylinder 12 are adequately filled with cleaning liquid, and the glaze cylinder 12 is prevented from contacting the concave barrel 11 and the cleaning tank 1. There is a vertical gap between the support rods 6 and the lower wall of the cleaning tank 1 to ensure that the cleaning liquid inside and outside the glaze cylinder 12 is connected.

[0033] The upper end of the cleaning tank 1 is provided with a circular tank cover 7, and the upper side of the tank cover 7 is provided with an inverted U-shaped handle 10. The tank cover 7 is detachably connected to the cleaning tank 1. Specifically, the upper wall of the cleaning tank 1 is provided with several L-shaped notches 9, which are evenly distributed around the circumference; the side of the tank cover 7 is provided with several radial limiting posts 8 that cooperate with the notches 9, which are evenly distributed around the circumference.

[0034] Before cleaning, install the trough cover 7, allowing each limiting post 8 to enter the notch 9. Lower the trough cover 7, and then rotate the trough cover 7 to allow the limiting posts 8 to enter the inner end of the notch 9. The L-shaped notch 9 forms a vertical limit on the limiting posts 8 and the trough cover 7. In some other embodiments, a vertical rod is provided on the lower side of the middle part of the trough cover 7, and the lower end of the vertical rod presses against the upper side of the middle part of the inverted glaze cylinder 12 to further prevent the glaze cylinder 12 from being misaligned.

[0035] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still make modifications to the technical solutions described in the foregoing embodiments without creative effort, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A ceramic glaze cylinder cleaning device, comprising a cleaning tank (1) for accommodating an inverted glaze cylinder (12); characterized in that: The lower wall of the cleaning tank (1) is concave upward to form an upper concave barrel (11) that extends into the glaze cylinder (12); there is a gap between the outer side of the glaze cylinder (12) and the inner side of the cleaning tank (1), and there is a gap between the inner side of the glaze cylinder (12) and the upper concave barrel (11); both the side wall of the cleaning tank (1) and the side wall of the upper concave barrel (11) are equipped with ultrasonic transducers (2).

2. The ceramic glaze cylinder cleaning device according to claim 1, characterized in that: The cleaning tank (1) is provided with a support bracket on the outside of the cleaning tank (1), and an ultrasonic generator (5) is provided on the upper part of the support bracket. The ultrasonic transducer (2) is connected to the ultrasonic generator (5).

3. The ceramic glaze cylinder cleaning device according to claim 2, characterized in that: The support includes a circular frame (3) and two upright frames (4), which are symmetrically connected to both ends of the circular frame (3); the upright frames (4) are connected to the outside of the cleaning tank (1), the circular frame (3) is connected to the bottom of the upright frames (4), and the center of the circular frame (3) is vertically aligned with the center of the upper concave barrel (11).

4. The ceramic glaze cylinder cleaning device according to claim 1, characterized in that: A number of support rods (6) are evenly connected circumferentially between the lower part of the concave barrel (11) and the lower inner side of the cleaning tank (1), and the support rods (6) are supported on the lower side of the glaze cylinder (12).

5. The ceramic glaze cylinder cleaning device according to claim 4, characterized in that: The support rod (6) is V-shaped.

6. The ceramic glaze cylinder cleaning device according to claim 1, characterized in that: The cleaning tank (1) is provided with a tank cover (7) at the upper end, and a handle (10) is provided on the upper side of the tank cover (7).

7. The ceramic glaze cylinder cleaning device according to claim 6, characterized in that: The upper wall of the cleaning tank (1) is provided with several L-shaped notches (9), and the side of the tank cover (7) is provided with several limiting posts (8) that cooperate with the notches (9).

Citation Information

Patent Citations

  • Ceramic glaze cylinder cleaning device

    CN210847538U