Waste collecting device for cast steel product machining

By using a vortex-shaped water flow flushing and filter separation technology with a nozzle and tapered through-hole design, the problem of coolant adhesion caused by the mixing of coolant and debris during milling is solved, achieving efficient collection of waste and water recycling.

CN223819323UActive Publication Date: 2026-01-23MAANSHAN XINLONG SPECIAL STEEL CO LTD
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Patent Information

Application Number
CN202423072723.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2026-01-23
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

During milling, the coolant mixes with the chips, causing the chips to adhere to the inside of the collection device's feed channel with coolant, making them difficult to remove and affecting subsequent processing efficiency and cost.

Method used

It adopts a nozzle and conical through-hole design, and uses vortex water flow to flush the inner wall of the collection port. Combined with the filter screen to separate waste and water, it realizes centralized collection of waste and recycling of water.

Benefits of technology

It effectively removes waste adhering to the inner wall of the collection device, improves processing efficiency, saves resources and reduces operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waste collecting devices, and discloses a waste collecting device for cast steel product processing, which comprises a mounting frame and universal wheels, and further comprises a second water pipe, a spray head and a collecting mechanism, the bottom of the mounting frame is fixedly connected with the universal wheels, and the collecting mechanism is arranged at the top of a bottom plate of the mounting frame. A second water pipe is arranged at the top of the mounting frame, a spray head is arranged in the second water pipe, casting machining waste residues are washed away through the spray head, attachment is prevented, waste materials are collected through a collecting opening with a conical through hole, and water in a water tank is sprayed out through the spray head by a water pump. The three inclined sprayers are matched with the conical through hole of the collecting opening, so that sprayed water flow is in a vortex shape, the inner wall of the collecting opening is fully flushed, waste attached to the collecting opening and the inner wall of the feeding channel can be completely flushed down, attachment is prevented, follow-up treatment is not needed, water is recycled through the water tank, resources can be saved, and the use cost can be reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to waste collecting device field, especially a waste collecting device for cast steel product processing. BACKGROUND

[0002] As an engineering material, cast steel parts are common in a series of processing methods including milling in the field of mechanical processing, a large amount of scrap will be generated in the milling process, and the waste collecting device is used to collect the waste for subsequent processing.

[0003] In the prior art, the cutting tool and the cast are cooled by the cooling liquid during the milling process, the cooling liquid is mixed with the scrap, and the cooling liquid and the scrap are not completely separated in the milling machine, which will cause the scrap to carry a little cooling liquid out of the milling machine, and the scrap with cooling liquid will adhere to the inside of the feeding channel of the collecting device, which is difficult to remove and time-consuming and laborious for subsequent processing, so a waste collecting device for cast steel product processing is needed to solve the above problems. SUMMARY

[0004] In order to overcome the problem that the scrap with cooling liquid adheres to the inside of the feeding channel of the collecting device and is difficult to remove.

[0005] The technical scheme of the utility model discloses a waste collecting device for cast steel product processing, which comprises a mounting frame and universal wheels, and further comprises a second water pipe, a spray head and a collecting mechanism, the bottom of the mounting frame is fixedly connected with universal wheels, the top of the bottom plate of the mounting frame is provided with the collecting mechanism, the top of the mounting frame is provided with the second water pipe, the inside of the second water pipe is provided with the spray head, and the cast processing waste is washed away through the spray head to prevent adhesion.

[0006] Preferably, the waste is collected through the collecting opening with the conical through hole, the water pump sprays the water in the water tank through the spray head, the three spray heads cooperate to make the water flow flow down around the conical opening of the collecting opening, that is, the conical through hole of the collecting opening is washed comprehensively, then the waste residue is separated from the water through the filter screen, the water returns to the inside of the water tank, the waste is collected in the collecting box, and then the collecting box is taken out to treat the waste.

[0007] Preferably, the spray head is provided with three, and the three spray heads are symmetrically and fixedly connected in the inside of the second water pipe, the three spray heads are all clockwise and downwardly inclined, and the three spray heads cooperate to spray water, that is, the water flow presents a vortex, so that the inner wall of the collecting opening is comprehensively washed.

[0008] As preferred, the top of the mounting frame is fixedly connected with a water tank, the left side of the water tank is fixedly connected with a water inlet, the top of the mounting frame is fixedly connected with a supporting rod, the top of the supporting rod is fixedly connected with a collecting opening, the top of the water tank is fixedly connected with a water pump, the right side of the water pump is fixedly connected with a first water pipe, a second water pipe is fixedly connected at one end of the first water pipe away from the water pump, the second water pipe is fixedly connected inside the collecting opening, the bottom of the collecting opening is fixedly connected with a feeding channel, the bottom of the feeding channel is fixedly connected with a limiting shell, the bottom of the limiting shell is fixedly connected with a recovery funnel, and the recovery funnel is fixedly connected to the top of the water tank.

[0009] As preferred, the collecting opening and the inside of the recovery funnel are both provided with a tapered through hole, so that the waste can be concentrated and collected to prevent scattering, and the water can be washed.

[0010] As preferred, the collecting mechanism includes a collecting box, the collecting box is slidingly connected inside the limiting shell, the front and back of the collecting box are fixedly connected with a fixed plate, the left side of the collecting box is fixedly connected with a handle, the inside of the collecting box is fixedly connected with a filter screen, the inside of the collecting box is slidingly connected with a clamping block, the left side of the clamping block is fixedly connected with a push plate, and the clamping block and the collecting box are fixedly connected with a spring, so that the waste can be collected by the collecting box for subsequent concentrated treatment.

[0011] As preferred, the limiting shell is provided with a sliding groove at the corresponding position of the fixed plate, and the fixed plate is slidingly connected inside the sliding groove, so that the fixed plate is provided with a moving space through the sliding groove to prevent the limiting shell from blocking the fixed plate.

[0012] As preferred, the limiting shell is provided with a clamping groove at the corresponding position of the clamping block, and the clamping block is clamped inside the clamping groove, so that the position of the collecting box can be fixed by positioning the clamping block through the clamping groove to prevent the collecting box from being separated by itself.

[0013] The beneficial effects of the present utility model are as follows:

[0014] 1. The inclined three nozzles cooperate with the tapered through hole of the collecting opening to make the sprayed water flow present a vortex shape, so that the inner wall of the collecting opening is fully washed, the waste attached to the inner wall of the collecting opening and the feeding channel can be completely washed down, and subsequent treatment is not needed, and the water can be recovered through the water tank to save resources and reduce use cost.

[0015] 2. The waste is separated from the water through the filter screen to realize water recovery, the waste is collected by the collecting box for subsequent concentrated treatment, and the fixed plate can be supported by a forklift to take out the collecting box, so that the waste is not too heavy to be taken out by hand, and the use is more convenient. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is an appearance structure schematic view of the present utility model.

[0017] Figure 2 It is the structure schematic view of the recycling funnel and the connected assembly of the utility model;

[0018] Figure 3 It is the structure schematic view of the utility model;

[0019] Figure 4 It is the structure schematic view of the utility model collection mechanism.

[0020] Mark 1, mounting frame; 21, water tank; 22, water inlet; 23, support rod; 24, collection port; 25, water pump; 26, first water pipe; 27, second water pipe; 28, spray head; 29, feeding channel; 210, limit shell; 211, recycling funnel; 31, collection box; 32, fixed plate; 33, handle; 34, filter screen; 35, clamping block; 36, push plate; 37, spring; 4, universal wheel. DETAILED DESCRIPTION

[0021] The utility model is further explained below in combination with the drawings and examples.

[0022] Please refer to Figures 1-4 The utility model provides a kind of waste collection device for steel casting product processing: including mounting frame 1 and universal wheel 4, still including second water pipe 27, spray head 28 and collection mechanism, the bottom of mounting frame 1 is fixedly connected with universal wheel 4, and the top of the bottom plate of mounting frame 1 is provided with collection mechanism, the top of mounting frame 1 is provided with second water pipe 27, and the inside of second water pipe 27 is provided with spray head 28, and casting processing waste residue is washed away by spray head 28, to prevent adhesion, waste is collected by collection port 24 with tapered through-hole, and water pump 25 sprays the water in the inside of water tank 21 by spray head 28, and three spray heads 28 cooperate to make water flow flow down around the tapered mouth of collection port 24, i.e. the inside of the tapered through-hole of collection port 24 is washed overall, then waste residue is separated from water by filter screen 34, so that water returns to the inside of water tank 21, waste is collected in collection box 31, then collection box 31 is taken out to treat waste, if waste is heavy, fixed plate 32 can be lifted by forklift, so that collection box 31 is taken out, spray head 28 is provided with three, and three spray heads 28 are symmetrically fixedly connected in the inside of second water pipe 27, three spray heads 28 are all clockwise and inclined downward, and water is sprayed by three spray heads 28, i.e. water flow presents vortex, to wash the inner wall of collection port 24 comprehensively.

[0023] Please refer to Figures 1-3In this embodiment, the top of the mounting frame 1 is fixedly connected with a water tank 21, the left side of the water tank 21 is fixedly connected with a water inlet 22, the top of the mounting frame 1 is fixedly connected with a support rod 23, the top of the support rod 23 is fixedly connected with a collection port 24, the top of the water tank 21 is fixedly connected with a water pump 25, the right side of the water pump 25 is fixedly connected with a first water pipe 26, a second water pipe 27 is fixedly connected at one end of the first water pipe 26 away from the water pump 25, the second water pipe 27 is fixedly connected inside the collection port 24, the bottom of the collection port 24 is fixedly connected with a feeding channel 29, the bottom of the feeding channel 29 is fixedly connected with a limiting shell 210, the bottom of the limiting shell 210 is fixedly connected with a recovery funnel 211, the recovery funnel 211 is fixedly connected to the top of the water tank 21, and the water is recovered and supplied through the water tank 21, so as to avoid waste of water and improve efficiency, and the inside of the collection port 24 and the recovery funnel 211 is provided with a tapered through hole, so that the waste can be concentrated and collected to prevent scattering, and it is convenient for water washing.

[0024] Please refer to Figure 1 、 Figure 4 In this embodiment, the collection mechanism includes a collection box 31, the collection box 31 is slidingly connected inside the limiting shell 210, the front and back of the collection box 31 are fixedly connected with a fixed plate 32, the left side of the collection box 31 is fixedly connected with a handle 33, the inside of the collection box 31 is fixedly connected with a filter screen 34, the inside of the collection box 31 is slidingly connected with a clamping block 35, the left side of the clamping block 35 is fixedly connected with a push plate 36, the clamping block 35 and the collection box 31 are fixedly connected with a spring 37, the waste is collected through the collection box 31, so as to facilitate subsequent concentrated treatment, the limiting shell 210 is provided with a sliding groove at the corresponding position of the fixed plate 32, and the fixed plate 32 is slidingly connected inside the sliding groove, the sliding groove provides a moving space for the fixed plate 32, preventing the limiting shell 210 from blocking the fixed plate 32, the limiting shell 210 is provided with a clamping groove at the corresponding position of the clamping block 35, and the clamping block 35 is clamped inside the clamping groove, the clamping block 35 is positioned through the clamping groove, so as to fix the position of the collection box 31, preventing the collection box 31 from being separated by itself.

[0025] When working, the waste falls into the tapered through hole inside the collection port 24, the water pump 25 pumps the water inside the water tank 21, which is transported through the first water pipe 26 and the second water pipe 27, and then sprayed out through the spray head 28, the spray head 28 cooperates with the tapered through hole of the collection port 24, so that the water presents a vortex state, and the waste is washed down, the waste and the water are synchronized through the feeding channel 29 and fall into the inside of the collection box 31, the waste is separated and left in the inside of the collection box 31 through the filter screen 34, the water returns to the inside of the water tank 21 through the recovery funnel 211, the clamping block 35 is driven by pressing the push plate 36 to separate from the clamping groove of the limiting shell 210, and the spring 37 is compressed at the same time, then the collection box 31 is taken out through the handle 33, the waste inside the collection box 31 is treated, and the collection box 31 can be taken out by supporting the fixed plate 32 with a forklift.

[0026] Through the above steps, the three inclined nozzles cooperate with the tapered through hole of the collecting port to make the sprayed water flow present a vortex shape, thereby fully flushing the inner wall of the collecting port, and the waste material attached to the inner wall of the feeding channel can be completely flushed down, so as to solve the problem that the debris with cooling liquid is difficult to remove and attached to the inside of the feeding channel of the collecting device.

Claims

1. A waste collection device for processing cast steel products, comprising a mounting frame (1) and casters (4), characterized in that: It also includes a second water pipe (27), a nozzle (28) and a collection mechanism. The bottom of the mounting frame (1) is fixedly connected with casters (4). The top of the base plate of the mounting frame (1) is provided with a collection mechanism. The top of the mounting frame (1) is provided with a second water pipe (27). The inside of the second water pipe (27) is provided with a nozzle (28). The waste residue from casting is washed away by the nozzle (28) to prevent it from adhering. There are three nozzles (28), and the three nozzles (28) are symmetrically fixed inside the second water pipe (27). All three nozzles (28) are clockwise and tilted downwards. A water tank (21) is fixedly connected to the top of the mounting frame (1). A water inlet (22) is fixedly connected to the left side of the water tank (21). A support rod (23) is fixedly connected to the top of the mounting frame (1). A collection port (24) is fixedly connected to the top of the support rod (23). A water pump (25) is fixedly connected to the top of the water tank (21). A first water pipe (26) is fixedly connected to the right side of the water pump (25). A second water pipe (27) is fixedly connected to the end of the first water pipe (26) away from the water pump (25). The second water pipe (27) is fixedly connected to the inside of the collection port (24). A feeding channel (29) is fixedly connected to the bottom of the collection port (24). A limiting shell (210) is fixedly connected to the bottom of the feeding channel (29). A recycling funnel (211) is fixedly connected to the bottom of the limiting shell (210). The recycling funnel (211) is fixedly connected to the top of the water tank (21). Both the collection port (24) and the recovery funnel (211) have conical through holes inside.

2. The waste collection device for processing cast steel products according to claim 1, characterized in that: The collection mechanism includes a collection box (31), which is slidably connected inside the limiting shell (210). A fixing plate (32) is fixedly connected to the front and back of the collection box (31). A handle (33) is fixedly connected to the left side of the collection box (31). A filter screen (34) is fixedly connected inside the collection box (31). A locking block (35) is slidably connected inside the collection box (31). A push plate (36) is fixedly connected to the left side of the locking block (35). A spring (37) is fixedly connected between the locking block (35) and the collection box (31).

3. The waste collection device for processing cast steel products according to claim 2, characterized in that: The limiting shell (210) has a groove at the corresponding position of the fixing plate (32), and the fixing plate (32) is slidably connected inside the groove.

4. The waste collection device for processing cast steel products according to claim 2, characterized in that: The limiting shell (210) has a slot at the corresponding position of the card block (35), and the card block (35) is engaged inside the slot.