Pre-wire-drawing powder removing device for steel wire heat treatment

Abstract

The utility model relates to the technical field of wiredrawing powder removal, in particular to a front wiredrawing powder removal device for steel wire heat treatment, which comprises an ultrasonic cleaning bin and a vibration cleaning bin, rubber sealing rings are fixedly connected inside two ends of the ultrasonic cleaning bin and are symmetrically distributed in the ultrasonic cleaning bin, and the vibration cleaning bin is fixedly connected with the ultrasonic cleaning bin. The vibration cleaning bin is arranged on the side face of the ultrasonic cleaning bin, a steel wire is arranged on the inner wall of the rubber sealing ring, and ultrasonic generators are symmetrically arranged on the outer side of the ultrasonic cleaning bin. Through the synergistic effect of ultrasonic wave and vibration cleaning, wire drawing powder on the surface of the steel wire can be efficiently removed, fine particles and stubborn stains are removed through ultrasonic wave cleaning, the wire drawing powder is softened, loose wire drawing powder is rapidly removed during vibration cleaning, residual cleaning liquid on the surface of the steel wire can be spin-dried through vibration cleaning, and the cleaning effect is good. And through combination of the two, the cleaning efficiency is improved, it is guaranteed that no residues exist on the surfaces of the steel wires, and the high-quality cleaning requirement is met.

Description

TECHNICAL FIELD

[0001] The utility model relates to wire drawing powder removal technical field especially relates to a kind of wire drawing powder removal device before steel wire heat treatment. BACKGROUND

[0002] Wire drawing powder is the mixture of fine metal particles and lubricant residues generated during the wire drawing process. During the steel wire heat treatment process, wire drawing powder adheres to the surface of the steel wire, which can cause uneven heating, affecting the heat treatment effect, and may also cause equipment damage and product quality decline. Therefore, in the steel wire production process, in order to ensure the heat treatment effect and normal operation of the equipment, it is necessary to remove the wire drawing powder on the surface of the steel wire before heat treatment.

[0003] In the prior art, such as Chinese patent CN215696919U "steel wire surface wire drawing powder removal device", the utility model drives two cleaning parts to rotate by motor drive transmission part, steel wire moves through the middle of two cleaning parts, and can clean the surface of steel wire by two cleaning parts located at different horizontal planes, so as to effectively remove the wire drawing powder on the surface of steel wire.

[0004] The existing wire drawing powder removal process has uneven cleaning effect on the surface of steel wire during the movement of steel wire by two groups of cleaning parts, limited wiping range, and cannot clean multiple surfaces of steel wire at the same time, which may cause stubborn wire drawing powder in some areas not to be completely removed, poor cleaning effect, and affect the subsequent processing quality. UTILITY MODEL CONTENTS

[0005] In order to overcome the problem of uneven cleaning effect on the surface of steel wire during the movement of steel wire by two groups of cleaning parts, limited wiping range, and cannot clean multiple surfaces of steel wire at the same time, which may cause stubborn wire drawing powder in some areas not to be completely removed, poor cleaning effect, and affect the subsequent processing quality.

[0006] The technical scheme of the utility model is as follows: a wire drawing powder removal device before steel wire heat treatment, including ultrasonic cleaning bin and vibration cleaning bin, the both ends of the ultrasonic cleaning bin are fixedly connected with rubber sealing ring inside, and the rubber sealing rings are symmetrically distributed in the ultrasonic cleaning bin, the vibration cleaning bin is arranged on the side surface of the ultrasonic cleaning bin, the inner wall of the rubber sealing ring is provided with steel wire, and the outer side of the ultrasonic cleaning bin is symmetrically provided with ultrasonic generator.

[0007] Preferably, the inner wall of the ultrasonic cleaning bin is rotatably connected with a first rotating shaft, the side surface of the first rotating shaft is fixedly connected with a first pulley, and the center position of the first rotating shaft is fixedly connected with a conveying wheel.

[0008] Preferably, the inner wall of the ultrasonic cleaning bin is rotationally connected with a second rotating shaft, the second rotating shaft is symmetrically distributed with the first rotating shaft in the ultrasonic cleaning bin, and the central position of the second rotating shaft is fixedly connected with a transport wheel.

[0009] Preferably, the two ends of the second rotating shaft are fixedly connected with a second pulley, the outer side of the first pulley is connected with a first belt, and the first belt is arranged on the outer side of the second pulley.

[0010] Preferably, the inner wall bottom of the vibration cleaning bin is symmetrically and staggeredly provided with support springs, the inner wall top of the vibration cleaning bin is symmetrically and staggeredly provided with support springs, the tail end of the support spring is fixedly connected with a support table, and the support table is slidingly connected with the vibration cleaning bin.

[0011] Preferably, the side surface of the support table is fixedly connected with a vibration seat, the inner wall of the vibration seat is rotationally connected with a support wheel, the support wheel is symmetrically distributed in the vibration seat, the inside of the vibration seat is slidingly connected with a collection box, and the collection box is arranged below the support wheel.

[0012] Preferably, the side surface of the vibration cleaning bin is fixedly connected with a vibration motor, the output end of the vibration motor is fixedly connected with a rotating shaft, the rotating shaft is rotationally connected with the vibration cleaning bin, the central position of the rotating shaft is fixedly connected with a vibration cam, the vibration cam is arranged on the top surface of the vibration seat, the tail end of the rotating shaft is fixedly connected with a third pulley, the outer side of the third pulley is provided with a second belt, and the second belt is arranged on the outer side of the second pulley.

[0013] The utility model discloses a beneficial effect:

[0014] 1, utilize vibration motor drive rotating shaft to rotate, through vibration cam provides the vibration power for the device simultaneously, can through transmission structure and transmit power to make the steel wire uniform speed steady transport, utilize support spring in the vibration cleaning process and provide support for vibration seat, and utilize the elastic force of support spring and make vibration seat can vibrate freely, improve the screening efficiency, can also reduce vibration transmission to vibration cleaning bin, keep the stability of whole equipment, in the vibration process, facilitate the surface separation of wire drawing powder and steel wire,

[0015] 2, through ultrasonic cleaning removes small particle and stubborn stain, and can soften wire drawing powder, in the vibration cleaning of steel wire, can remove the wire drawing powder that loosens after ultrasonic cleaning quickly, improves the overall cleaning efficiency, and vibration cleaning can completely remove the wire drawing powder that remains after ultrasonic cleaning, ensures the cleanliness of steel wire surface, because the surface of steel wire after ultrasonic cleaning will remain a part of cleaning fluid, in the vibration cleaning process, can make the liquid on the surface of steel wire be thrown dry, reduces the burden of subsequent drying treatment, through the synergies of ultrasonic cleaning and vibration cleaning, ensures that the surface of steel wire has no residue. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A whole three-dimensional structure schematic view of the present utility model is shown.

[0017] Figure 2 A three-dimensional structure schematic view of the present utility model is shown.

[0018] Figure 3 A three-dimensional structure schematic view of the present utility model is shown.

[0019] Figure 4 A three-dimensional structure schematic view of the present utility model is shown.

[0020] Figure 5 A three-dimensional structure schematic view of the present utility model is shown.

[0021] The figure mark explanation: 1, ultrasonic cleaning bin; 2, rubber sealing ring; 3, vibration cleaning bin; 4, steel wire body; 5, ultrasonic generator; 201, first rotating shaft; 202, first pulley; 203, transport wheel; 204, second rotating shaft; 205, second pulley; 206, first belt; 301, supporting spring; 302, support table; 303, vibration seat; 304, support wheel; 305, collection box; 306, vibration motor; 307, rotating shaft; 308, vibration cam; 309, third pulley; 310, second belt. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present utility model.

[0023] Please refer to Figures 1-5 The present utility model provides an embodiment: a steel wire heat treatment front drawing powder removal device, including ultrasonic cleaning bin 1 and vibration cleaning bin 3, the both ends inside fixed connection of ultrasonic cleaning bin 1 has rubber sealing ring 2, and rubber sealing ring 2 is distributed in ultrasonic cleaning bin 1 symmetry, vibration cleaning bin 3 is set up in the side of ultrasonic cleaning bin 1, the inner wall of rubber sealing ring 2 is provided with steel wire body 4, and the outside of ultrasonic cleaning bin 1 is provided with ultrasonic generator 5 symmetry.

[0024] The inner wall of the ultrasonic cleaning bin 1 is rotationally connected with a first rotating shaft 201, the side surface of the first rotating shaft 201 is fixedly connected with a first belt pulley 202, and the central position of the first rotating shaft 201 is fixedly connected with a conveying wheel 203. The first rotating shaft 201 is driven to rotate through the first belt pulley 202, so that the conveying wheel 203 can be driven to rotate, and the placed steel wire can be conveniently conveyed.

[0025] The inner wall of the ultrasonic cleaning bin 1 is rotationally connected with a second rotating shaft 204, the second rotating shaft 204 and the first rotating shaft 201 are symmetrically distributed in the ultrasonic cleaning bin 1, the central position of the second rotating shaft 204 is fixedly connected with the conveying wheel 203, and the conveying wheel 203 can be driven to rotate through the rotating second rotating shaft 204. The steel wire is provided with support and can be guided and conveyed, so that the steel wire is prevented from being bent due to its own gravity.

[0026] The two ends of the second rotating shaft 204 are fixedly connected with a second belt pulley 205, the outer side of the first belt pulley 202 is connected and installed with a first belt 206, the first belt 206 is arranged on the outer side of the second belt pulley 205, the second rotating shaft 204 is driven to rotate through the second belt pulley 205 on one side, and the power is transmitted through the second belt pulley 205 and the first belt 206 on the other side. Thus, the first rotating shaft 201 and the second rotating shaft 204 can be simultaneously driven to rotate, and the steel wire can be stably conveyed at a constant speed.

[0027] The inner wall bottom of the vibration cleaning bin 3 is symmetrically and staggeredly installed with support springs 301, the inner wall top of the vibration cleaning bin 3 is symmetrically and staggeredly installed with support springs 301, the distal end of the support spring 301 is fixedly connected with a support table 302, and the support table 302 is slidingly connected in the vibration cleaning bin 3. The support spring 301 provides support for the support table 302, and the support table 302 can freely vibrate by the elastic force of the support spring 301. The screening efficiency is improved, the vibration is reduced to the vibration cleaning bin 3, and the stability of the entire equipment is maintained.

[0028] The side surface of the support table 302 is fixedly connected with a vibration seat 303, the inner wall of the vibration seat 303 is rotationally connected with a support wheel 304, the support wheel 304 is symmetrically distributed in the vibration seat 303, and the vibration seat 303 is slidingly connected with a collection box 305. The collection box 305 is arranged below the support wheel 304. The support wheel 304 provides support for the steel wire and ensures stable operation of the steel wire during the vibration cleaning process. The steel wire can be vibrated during the up-down vibration of the vibration seat 303, the wire drawing powder on the surface of the steel wire is separated, and the wire drawing powder screened during the vibration cleaning process of the steel wire can be collected through the collection box 305 at the bottom.

[0029] The side of the vibration cleaning bin 3 is fixedly connected with a vibration motor 306, the output end of the vibration motor 306 is fixedly connected with a rotating shaft 307, the rotating shaft 307 is rotationally connected with the vibration cleaning bin 3, the central position of the rotating shaft 307 is fixedly connected with a vibration cam 308, and the vibration cam 308 is arranged on the top surface of the vibration seat 303, the end of the rotating shaft 307 is fixedly connected with a third pulley 309, the outer side of the third pulley 309 is provided with a second belt 310, and the second belt 310 is arranged on the outer side of the second pulley 205; the rotating shaft 307 is driven to rotate by the vibration motor 306, the vibration cam 308 is driven to rotate, the vibration seat 303 is driven to reciprocate up and down by the curved profile on the vibration cam 308, so that the support table 302 is driven to slide up and down on the vibration cleaning bin 3, so that the device can generate a vibration force, and the steel wire can be conveniently cleaned by vibration; in the process of driving the vibration cam 308 to rotate by the rotating shaft 307, the third pulley 309 is driven to rotate, and the power is transmitted through the second belt 310, so that the second pulley 205 on the same side is driven to rotate.

[0030] Working principle: according to Figures 1-5 As shown in the figure, when working, the steel wire is conveniently passed through the ultrasonic cleaning bin 1 through the rubber sealing ring 2 with a horn-shaped mouth at both ends, and the steel wire is placed on the conveying wheel 203 for conveying; the rotating shaft 307 is driven to rotate by the vibration motor 306, the third pulley 309 is driven to rotate, and the power is transmitted through the second belt 310, so that the second pulley 205 on the same side is driven to rotate;

[0031] The second rotating shaft 204 is driven to rotate by the second pulley 205 on one side, so that the power is transmitted through the second pulley 205 and the first belt 206 on the other side, and then the first rotating shaft 201 and the second rotating shaft 204 are synchronously driven to rotate by the first pulley 202, so that the two groups of conveying wheels 203 are uniformly driven to rotate, and the steel wire is conveniently and stably conveyed; the conveying wheel 203 provides support for the steel wire while guiding the transportation of the steel wire, so that the steel wire is prevented from being bent due to its own gravity;

[0032] When the steel wire is in the ultrasonic cleaning bin 1, the high-frequency sound waves generated by the ultrasonic generator 5 produce cavitation effect in the liquid, and strong impact force is generated by the breaking of the bubbles, so that the wire drawing powder attached to the surface of the steel wire can be removed; the ultrasonic cleaning can remove small particles and stubborn stains, and can soften the wire drawing powder, so that it is more easily removed in the subsequent vibration cleaning;

[0033] When the steel wire is transported into the vibration seat 303, the support wheel 304 is used to support the steel wire and ensure stable transportation of the steel wire during the vibration cleaning process, the rotating shaft 307 is driven to rotate by the vibration motor 306, the vibration cam 308 is driven to rotate, the curve contour on the vibration cam 308 can push the vibration seat 303 to make up-and-down reciprocating motion, so as to drive the support table 302 to slide up and down on the vibration cleaning bin 3;

[0034] The support spring 301 is used to support the support table 302, and the support spring 301 can be used to make the support table 302 freely vibrate, improve the screening efficiency, and reduce the vibration transmitted to the vibration cleaning bin 3, so as to keep the whole device stable, under the action of the support spring 301, the vibration seat 303 slides up and down to generate vibration force, and the steel wire is driven to vibrate by the support wheel 304, so as to separate the drawing powder from the surface of the steel wire, and the drawing powder screened during the vibration cleaning process of the steel wire can be collected by the collecting box 305 at the bottom;

[0035] After the ultrasonic cleaning, the steel wire is subjected to vibration cleaning, the drawing powder loosened after the ultrasonic cleaning can be quickly removed, the overall cleaning efficiency is improved, the drawing powder remaining after the ultrasonic cleaning can be completely removed by the vibration cleaning, and the cleanliness of the surface of the steel wire is ensured, and since a part of the cleaning liquid remains on the surface of the steel wire after the ultrasonic cleaning, the liquid on the surface of the steel wire can be spun dry during the vibration cleaning process, and the burden of subsequent drying treatment is reduced.

[0036] The above is the working process of the whole device, and the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.

[0037] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A device for removing wire drawing powder before heat treatment of steel wire, comprising an ultrasonic cleaning chamber (1) and a vibration cleaning chamber (3), characterized in that: The ultrasonic cleaning chamber (1) has rubber sealing rings (2) fixedly connected to both ends, and the rubber sealing rings (2) are symmetrically distributed inside the ultrasonic cleaning chamber (1). The vibration cleaning chamber (3) is set on the side of the ultrasonic cleaning chamber (1). The inner wall of the rubber sealing ring (2) is provided with a steel wire body (4). The ultrasonic generator (5) is symmetrically arranged on the outer side of the ultrasonic cleaning chamber (1).

2. The wire drawing powder removal device before heat treatment of steel wire according to claim 1, characterized in that: The inner wall of the ultrasonic cleaning chamber (1) is rotatably connected to a first rotating shaft (201), a first pulley (202) is fixedly connected to the side of the first rotating shaft (201), and a transport wheel (203) is fixedly connected to the center of the first rotating shaft (201).

3. The wire drawing powder removal device before heat treatment of steel wire according to claim 2, characterized in that: The inner wall of the ultrasonic cleaning chamber (1) is rotatably connected to a second rotating shaft (204). The second rotating shaft (204) and the first rotating shaft (201) are symmetrically distributed in the ultrasonic cleaning chamber (1). A transport wheel (203) is fixedly connected to the center of the second rotating shaft (204).

4. The wire drawing powder removal device before heat treatment of steel wire according to claim 3, characterized in that: The two ends of the second shaft (204) are fixedly connected to the second pulley (205), and the outer side of the second pulley (205) is connected to the first belt (206), which is located on the outer side of the first pulley (202).

5. The wire drawing powder removal device before heat treatment of steel wire according to claim 1, characterized in that: The bottom of the inner wall of the vibration cleaning chamber (3) is symmetrically and alternately equipped with support springs (301), the top of the inner wall of the vibration cleaning chamber (3) is symmetrically and alternately equipped with support springs (301), the end of the support spring (301) is fixedly connected to a support platform (302), and the support platform (302) is slidably connected to the inside of the vibration cleaning chamber (3).

6. The wire drawing powder removal device before heat treatment of steel wire according to claim 5, characterized in that: A vibrating seat (303) is fixedly connected to the side of the support platform (302). A support wheel (304) is rotatably connected to the inner wall of the vibrating seat (303). The support wheels (304) are symmetrically distributed inside the vibrating seat (303). A collection box (305) is slidably connected inside the vibrating seat (303). The collection box (305) is located below the support wheel (304).

7. The wire drawing powder removal device before heat treatment of steel wire according to claim 6, characterized in that: A vibration motor (306) is fixedly connected to the side of the vibration cleaning chamber (3). A rotating shaft (307) is fixedly connected to the output end of the vibration motor (306). The rotating shaft (307) is rotatably connected to the vibration cleaning chamber (3). A vibration cam (308) is fixedly connected to the center of the rotating shaft (307). The vibration cam (308) is located on the top surface of the vibration seat (303). A third pulley (309) is fixedly connected to the end of the rotating shaft (307). A second belt (310) is located on the outside of the third pulley (309). The second belt (310) is located on the outside of the second pulley (205).

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