Steel bar bending device for building construction
By designing an automated fine-tuning and bending mechanism, the automatic clamping and multi-angle bending of the rebar bending device were realized, solving the problems of manual operation and non-adjustable width in the existing technology, and improving the stability and efficiency of rebar bending.
Patent Information
- Application Number
- CN202423302229.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing steel bar bending devices used in building construction require manual operation of the drive rod, which increases labor intensity and cannot adjust the bending width, reducing the practicality of the device.
A rebar bending device including a fine-tuning mechanism and a bending mechanism was designed. It is driven by a stepper motor and a cylinder to realize automated rebar clamping and multi-angle bending. The bending width is adjusted by the fine-tuning mechanism, and the bending mechanism ensures the center position of the rebar and multi-angle bending.
It improves the stability and efficiency of steel bar bending, reduces the labor intensity of workers, and enables efficient bending of steel bars of different widths and at multiple angles.
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Figure CN223819527U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building construction, specifically to a steel bar bending device used in building construction. Background Technology
[0002] Construction refers to the production activities during the implementation phase of an engineering project. It is the process of building various types of structures, or the process of turning the lines on design drawings into physical objects at designated locations. It includes foundation construction, main structure construction, roofing construction, and decoration construction. The site of construction work is called the "construction site" or "building site." Reinforcing steel is an important building material in construction projects. Depending on specific construction requirements, reinforcing steel needs to be bent. Currently, in existing technologies, such as the patent application number CN202220169260.1, a multi-angle bending device for reinforcing steel in construction is disclosed. Although it achieves multi-angle bending of reinforcing steel, this device requires manual operation of two drive rods to bend the steel, which greatly increases the labor intensity for workers. Furthermore, although the device can bend the steel into a U-shape, the width of the U-shaped steel needs to be adjusted according to construction requirements, and this device clearly lacks the function of adjusting the bending width, thus reducing the practicality of the bending device. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this utility model provides a steel bar bending device for building construction, which solves the problems mentioned in the background art.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a steel bar bending device for building construction, comprising a table, a fine adjustment mechanism, a bending mechanism and support legs, wherein the bottom of the fine adjustment mechanism is fixedly connected to the top surface of the rear end of the table, the rear end of the bending mechanism is fixedly connected to the front of the fine adjustment mechanism, and the top of the support legs is fixedly connected to the four corners of the bottom surface of the table.
[0007] The fine-tuning mechanism includes a station plate, guide rail, fine-tuning blocks, fine-tuning holes, a fine-tuning shaft, a stepper motor, a fine-tuning carrier, a limiting groove, a clamping plate, an adjustment hole, an adjustment rod, and a crank. The bottom ends of the two station plates are fixedly connected to the top surfaces of both ends of the table. The bottom of the guide rail is fixedly connected to the middle of the top surface of the rear end of the table. The bottom ends of the two fine-tuning blocks are engaged with the tops of both ends of the guide rail. The two fine-tuning holes are opened on the two sides of the top of the two fine-tuning blocks. The middle section of the fine-tuning shaft passes through the inner cavity of the two fine-tuning holes and is embedded in the two sides of the two station plates through bearings. The bottom of the stepper motor is connected to the top surface of the table. The left rear is fixedly connected, and the output shaft end of the right end of the stepper motor is fixedly connected to the left end of the fine adjustment shaft. The rear ends of the two fine adjustment carriers are fixedly connected to the front ends of the two fine adjustment blocks. The two limiting grooves are opened on the rear surface of the inner cavity of the two fine adjustment carriers. The rear ends of the two clamping plates are inserted into the inner cavity of the two limiting grooves. The two adjustment holes are opened on the top surface of the two fine adjustment carriers. The bottom ends of the two adjustment rods are inserted into the inner cavity of the two adjustment holes. The bottom ends of the two adjustment rods are embedded in the middle of the top surface of the two clamping plates through bearings. The bottom surface of the two cranks is fixedly connected to the top end of the two adjustment rods.
[0008] Preferably, the bending mechanism includes a carrier plate, a frame, a bending shaft, a cylinder, and a scale. The top surfaces of the rear ends of the two carrier plates are fixedly connected to the bottom surfaces of the two fine-tuning carriers. The bottom ends of the two frames are embedded in the top surfaces of the two carrier plates at opposite ends via bearings. The bottom ends of the two bending shafts on the left and right sides are respectively welded to the top surfaces of the two frames at opposite ends. The top surfaces of the two cylinders at opposite ends are hinged to the top surfaces of the two frames at opposite ends via pins, and the top surfaces of the two cylinders at opposite ends are hinged to the top surfaces of the two carrier plates at opposite ends via pins. The ends of the two scales at opposite ends are fixedly connected to the opposite sides of the two carrier plates.
[0009] Preferably, the outer wall of the middle section of the fine-tuning shaft is provided with a reverse thread, and the surface of the fine-tuning shaft is threadedly connected to the inner wall of the two fine-tuning holes respectively.
[0010] Preferably, the outer walls of the two adjusting rods are threadedly connected to the inner walls of the two adjusting holes, respectively.
[0011] Preferably, both of the card plates are arc-shaped.
[0012] Preferably, the stepper motor is model FY56EC350AN.
[0013] (III) Beneficial Effects
[0014] This utility model provides a steel bar bending device for building construction. It has the following beneficial effects:
[0015] 1. This rebar bending device for building construction, through its fine-tuning mechanism, first controls the stepper motor to reverse, which in turn drives the fine-tuning shaft to reverse. The fine-tuning shaft in turn drives two fine-tuning blocks and two fine-tuning carriers to move simultaneously in opposite directions. By controlling the distance between the two fine-tuning carriers, the bending width of the rebar can be quickly adjusted, enabling the bending device to process rebars with different bending widths. Then, controlling the two cranks to rotate forward drives the two adjusting rods to rotate forward, which in turn drives the two clamping plates to move downward simultaneously. When the bottom surfaces of the two clamping plates are in full contact with the top of the steel piece, the clamping and positioning of the rebar is quickly completed, thereby improving the stability of the rebar during bending and thus increasing the bending quality of the rebar.
[0016] 2. This steel bar bending device for building construction, through its bending mechanism, firstly ensures that the steel bar is centered, thus ensuring that the bending lengths at both ends are the same, thereby effectively improving the bending quality of the steel bar. Then, by controlling the activation of two cylinders, the two carriers can rotate in opposite directions at their far ends. The rotation of the two carriers can simultaneously rotate the bending shafts on the left and right sides. By rotating the bending shafts on both sides, multi-angle bending of the steel bar can be completed quickly. This bending method greatly improves the bending efficiency of U-shaped steel bars and also greatly reduces the labor intensity of workers. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a right view of the present invention;
[0019] Figure 3 This is a top view of the present invention;
[0020] Figure 4 This utility model Figure 3 Sectional view at point aa;
[0021] Figure 5 This utility model Figure 4 Enlarged view of point A in the middle.
[0022] The components include: 1. Table; 2. Fine-tuning mechanism; 201. Standing plate; 202. Guide rail; 203. Fine-tuning block; 204. Fine-tuning hole; 205. Fine-tuning shaft; 206. Stepper motor; 207. Fine-tuning carrier; 208. Limiting groove; 209. Card plate; 210. Adjustment hole; 211. Adjustment rod; 212. Crank handle; 3. Bending mechanism; 301. Carrier plate; 302. Carrier frame; 303. Bending shaft; 304. Cylinder; 305. Ruler; 4. Support leg. Detailed Implementation
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0024] This utility model embodiment provides a steel bar bending device for building construction, such as... Figure 1-5 As shown, it includes a table 1, a fine-tuning mechanism 2, a bending mechanism 3, and support legs 4. The bottom of the fine-tuning mechanism 2 is fixedly connected to the top surface of the rear end of the table 1, the rear end of the bending mechanism 3 is fixedly connected to the front of the fine-tuning mechanism 2, and the top of the support legs 4 is fixedly connected to the four corners of the bottom surface of the table 1.
[0025] The fine-tuning mechanism 2 includes a station plate 201, a guide rail 202, fine-tuning blocks 203, fine-tuning holes 204, a fine-tuning shaft 205, a stepper motor 206, a fine-tuning carrier 207, a limiting groove 208, a clamping plate 209, an adjustment hole 210, an adjustment rod 211, and a crank handle 212. The bottom ends of the two station plates 201 are fixedly connected to the top surfaces of both ends of the table 1. The bottom of the guide rail 202 is fixedly connected to the middle of the top surface of the rear end of the table 1. The bottom ends of the two fine-tuning blocks 203 are engaged with the top surfaces of both ends of the guide rail 202. Two fine-tuning holes 204 are opened on both sides of the top of the two fine-tuning blocks 203. The middle section of the fine-tuning shaft 205 passes through the inner cavity of the two fine-tuning holes 204 and is embedded in the two sides of the two station plates 201 through bearings. The stepper motor 206... The bottom of the two fine adjustment carriers 207 is fixedly connected to the left rear of the top surface of the table 1, and the output shaft end of the right end of the stepper motor 206 is fixedly connected to the left end of the fine adjustment shaft 205. The rear ends of the two fine adjustment carriers 207 are fixedly connected to the front of the two fine adjustment blocks 203. The two limiting grooves 208 are opened on the rear surface of the inner cavity of the two fine adjustment carriers 207. The rear ends of the two clamping plates 209 are inserted into the inner cavity of the two limiting grooves 208. The two adjustment holes 210 are opened on the top surface of the two fine adjustment carriers 207. The bottom ends of the two adjustment rods 211 are inserted into the inner cavity of the two adjustment holes 210. The bottom ends of the two adjustment rods 211 are embedded in the middle of the top surface of the two clamping plates 209 through bearings. The bottom surface of the two cranks 212 is fixedly connected to the top end of the two adjustment rods 211.
[0026] In use, first place the rebar into the two fine-tuning carriers. The scale effectively ensures the rebar is centered, resulting in identical bending lengths at both ends. Then, control the stepper motor to reverse, which in turn drives the fine-tuning shaft to reverse. This reverse rotation moves the two fine-tuning blocks and the two fine-tuning carriers simultaneously in opposite directions. By controlling the distance between the two fine-tuning carriers, the bending width of the rebar can be quickly adjusted, enabling the bending device to process rebars with different bending widths. Next, control the two cranks to rotate clockwise, which in turn rotates the two adjusting rods clockwise. This rotation moves the two clamping plates downwards simultaneously, ensuring the bottom surfaces of the two clamping plates are fully... When the steel bar contacts the top, it is quickly clamped and positioned. During bending, the two cylinders are started first. The start of the two cylinders causes the two carriers to rotate in opposite directions. The rotation of the two carriers causes the bending shafts on the left and right sides to rotate simultaneously. By rotating the bending shafts on both sides, the steel bar can be bent at multiple angles quickly. This bending method greatly improves the bending efficiency of U-shaped steel bars. Finally, the crank is reversed. The reverse crank causes the two clamping plates to move upward and detach from the steel bar. At this time, the two ends of the U-shaped steel bar are moved upward. The clamping ends of the U-shaped steel bar can then be removed from the two fine-tuning carriers, so that the entire bending device can be used continuously.
[0027] Furthermore, the bending mechanism 3 includes a carrier plate 301, a frame 302, a bending shaft 303, a cylinder 304, and a scale 305. The top surfaces of the rear ends of the two carrier plates 301 are fixedly connected to the bottom surfaces of the two fine-tuning carriers 207. The bottom ends of the two frames 302 are embedded in the top surfaces of the two carrier plates 301 at opposite ends via bearings. The bottom ends of the two bending shafts 303 on the left and right sides are respectively welded to the top surfaces of the two frames 302 at opposite ends. The top surfaces of the two cylinders 304 at opposite ends are hinged to the top surfaces of the two frames 302 at opposite ends via pins, and the top surfaces of the two cylinders 304 at opposite ends are hinged to the top surfaces of the two carrier plates 301 at opposite ends via pins. The ends of the two scales 305 at opposite ends are fixedly connected to the opposite sides of the two carrier plates 301. Figure 1 and Figure 4 As shown, by controlling the start of two cylinders, the start of the two cylinders can drive the two carriers to rotate in opposite directions. The rotation of the two carriers can drive the bending shafts on the left and right sides to rotate simultaneously. By rotating the bending shafts on both sides, the multi-angle bending of the steel bar can be completed quickly. This bending method greatly improves the bending efficiency of U-shaped steel bars.
[0028] Furthermore, the outer wall of the middle section of the fine-tuning shaft 205 is provided with a reverse thread, and the surface of the fine-tuning shaft 205 is threadedly connected to the inner wall of the two fine-tuning holes 204, respectively. Figure 2As shown, the fine-tuning shaft 205 can conveniently control the distance between the two fine-tuning carriers 207.
[0029] Furthermore, the outer walls of the two adjusting rods 211 are respectively threaded to the inner walls of the two adjusting holes 210, such as... Figure 5 As shown.
[0030] Furthermore, both card plates 209 are curved in shape, such as... Figure 5 As shown, the clamping plate 209 can easily hold steel bars of different diameters.
[0031] Furthermore, the stepper motor 206 has the model number FY56EC350AN, such as... Figure 2 As shown.
[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A steel bar bending device for building construction, comprising a table (1), a fine-tuning mechanism (2), a bending mechanism (3), and a support leg (4), characterized in that: The bottom of the fine adjustment mechanism (2) is fixedly connected to the top surface of the rear end of the table (1), the rear end of the bending mechanism (3) is fixedly connected to the front of the fine adjustment mechanism (2), and the top of the support leg (4) is fixedly connected to the four corners of the bottom surface of the table (1). The fine-tuning mechanism (2) includes a station plate (201), a guide rail (202), a fine-tuning block (203), a fine-tuning hole (204), a fine-tuning shaft (205), a stepper motor (206), a fine-tuning carrier (207), a limiting groove (208), a clamping plate (209), an adjustment hole (210), an adjustment rod (211), and a crank (212). The bottom ends of the two station plates (201) are fixedly connected to the top surfaces of both ends of the table (1). The bottom of the guide rail (202) is fixedly connected to the middle of the top surface of the rear end of the table (1). The bottom ends of the two fine adjustment blocks (203) are engaged with the top ends of the guide rail (202). The two fine adjustment holes (204) are opened on the two sides of the top of the two fine adjustment blocks (203). The middle section of the fine adjustment shaft (205) passes through the inner cavity of the two fine adjustment holes (204) and is embedded in the two sides of the two station plates (201) through bearings. The bottom of the stepper motor (206) is fixedly connected to the left rear of the top surface of the table (1), and the output shaft end of the right end of the stepper motor (206) is fixedly connected to the left end of the fine adjustment shaft (205). The rear ends of the two fine adjustment carriers (207) are fixedly connected to the front of the two fine adjustment blocks (203). The two limiting grooves (208) are opened on the rear surface of the inner cavity of the two fine adjustment carriers (207). The rear ends of the two clamping plates (209) are fixedly connected to the front of the two fine adjustment blocks (203). The inner cavities of the two limiting grooves (208) are inserted, the two adjustment holes (210) are opened on the top surface of the two fine adjustment carriers (207), the bottom ends of the two adjustment rods (211) are inserted into the inner cavities of the two adjustment holes (210), and the bottom ends of the two adjustment rods (211) are embedded in the middle of the top surface of the two clamping plates (209) through bearings, and the bottom surface of the two cranks (212) is fixedly connected to the top end of the two adjustment rods (211).
2. The steel bar bending device for building construction according to claim 1, characterized in that: The bending mechanism (3) includes a carrier plate (301), a frame (302), a bending shaft (303), a cylinder (304), and a scale (305). The top surfaces of the rear ends of the two carrier plates (301) are fixedly connected to the bottom surfaces of the two fine-tuning carriers (207). The bottom ends of the two frames (302) are embedded in the top surfaces of the two carrier plates (301) at opposite ends via bearings. The two bending shafts on the left and right sides (304, 305, 306, 307, 308, 309, 30 ... The bottom ends of the two cylinders (304) are respectively welded to the top surfaces of the two carriers (302) near one end. The top surfaces of the two cylinders (304) away from one end are hinged to the top surfaces of the two carriers (302) away from one end by a pin. The top surfaces of the two cylinders (304) near one end are hinged to the top surfaces of the two carriers (301) near one end by a pin. The ends of the two scales (305) near one end are fixedly connected to the opposite sides of the two carriers (301).
3. A steel bar bending device for building construction according to claim 1, characterized in that: The outer wall of the middle section of the fine adjustment shaft (205) is provided with a reverse thread, and the surface of the fine adjustment shaft (205) is threadedly connected to the inner wall of the two fine adjustment holes (204).
4. A steel bar bending device for building construction according to claim 1, characterized in that: The outer walls of the two adjusting rods (211) are threadedly connected to the inner walls of the two adjusting holes (210).
5. A steel bar bending device for building construction according to claim 1, characterized in that: Both of the aforementioned card plates (209) are arc-shaped.
6. A steel bar bending device for building construction according to claim 1, characterized in that: The stepper motor (206) is model FY56EC350AN.
Citation Information
Patent Citations
Steel bar multi-angle bending device for building construction
CN217044383U