Milling cutter head for milling, splicing and welding all-in-one machine

By designing a milling cutter head for a milling and welding integrated machine for milling panels, the problem of low milling efficiency in existing technologies has been solved, enabling efficient milling and welding without moving the workpiece, simplifying the production process and improving production efficiency.

CN223819708UActive Publication Date: 2026-01-23SUZHOU FUJIU JI XIE KE JI CO LTD
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Patent Information

Application Number
CN202520369104.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-01-23
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

The existing milling and welding integrated milling machine has a complex milling cutter head structure, low production efficiency, and cannot mill the upper and lower surfaces of the workpiece simultaneously when the workpiece position is fixed. It is necessary to flip the workpiece or replace the cutter head, which is time-consuming and labor-intensive.

Method used

A milling cutter head for a milling and welding integrated plate milling machine has been designed, which includes a central grinding blade, a mirror-symmetrical beveling blade, and a thinning blade. It can mill the upper and lower surfaces simultaneously without moving the workpiece. The thinning and beveling blades are arranged at an angle to achieve efficient thinning and welding bevel, avoiding the accumulation of milling chips.

Benefits of technology

It improves production efficiency, saves time and manpower, achieves high efficiency and consistency in workpiece surface milling, and simplifies the production process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223819708U_ABST
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Abstract

The utility model relates to a milling cutter head for a milling, splicing and welding all-in-one machine. The milling cutter head comprises a cutter head main body in a flat wheel hub shape and a plurality of circles of blades arranged on the cutter head main body, the multi-circle blade comprises a circle of grinding blade positioned in the center of the waist part of the cutter head main body, and two circles of beveling blades positioned on the two sides of the center of the waist part of the cutter head main body in mirror symmetry on the upper side and the lower side of the grinding blade; and the two circles of thinning blades are positioned on the thinning mounting surfaces on the top and the bottom of the cutter head main body in a mirror symmetry manner. According to the utility model, the five circles of blades are arranged, so that the processes of grinding, groove milling and thinning can be completed on a workpiece, and different surfaces of the workpiece can be milled without replacing the cutter head or reversing the workpiece up and down, so that the time and the labor are greatly saved, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to milling equipment technical field especially relates to a kind of milling cutter head for milling splicing plate welding integrated machine. BACKGROUND

[0002] In large oil tanker and ship, large size steel plate is often used, which is usually spliced by multiple small size steel plates with same or different thickness, which poses a challenge to the milling cutter head of the milling unit of milling splicing plate welding integrated machine. The existing milling cutter head either has many structural components with complex production and assembly process, or cannot mill both above and below the workpiece with fixed position, and needs to flip the workpiece after milling one side to mill the other side, or replace the symmetrical cutter head to mill the other side without moving the workpiece, which is time-consuming and laborious, and low in production efficiency. SUMMARY

[0003] To solve the above problems of the prior art, it would be advantageous to provide a milling cutter head for milling splicing plate welding integrated machine with fewer structural components, which saves time and labor in the milling process.

[0004] To achieve the above object, a milling cutter head for milling splicing plate welding integrated machine includes a disc-shaped cutter body and a plurality of cutting edges arranged on the cutter body, wherein the plurality of cutting edges includes a first cutting edge arranged at the center of the waist of the cutter body, two second cutting edges arranged at the two sides of the center of the waist of the cutter body in mirror image, and two third cutting edges arranged on the top and bottom of the cutter body in mirror image.

[0005] In the utility model, the first cutting edge arranged at the center of the waist of the cutter body can be used to mill the workpiece to be spliced for better splicing. The two second cutting edges arranged in mirror image can be used to mill the workpiece to be spliced on the upper surface or lower surface for welding. The two third cutting edges arranged in mirror image can be used to thin the upper surface or lower surface of the thicker workpiece when splicing two workpieces with different thicknesses into one large workpiece. In addition, the five cutting edges arranged as above, and the symmetrical arrangement of the two third cutting edges and the two second cutting edges, enable the milling cutter head to mill different surfaces of the workpiece without replacing the cutter head or flipping the workpiece, which greatly saves time and labor and improves production efficiency.

[0006] Further, the thinning installation surface is inclined by 20° towards the waist relative to the horizontal plane.

[0007] Through the above structure, the thick workpiece can be thinned to generate a 20° chamfer, so as to be flush with the thin workpiece at the joint.

[0008] Further, the thinning blade includes a plurality of thinning blades arranged along the circumference of the cutter body, each of which is installed on the thinning installation surface at an angle α of 3°-7° with respect to the tangential direction of the thinning installation surface, and the angle α is preferably 5°.

[0009] Through the above structure, the thinning blade can complete the thinning process of the thick workpiece.

[0010] Further, the plurality of thinning blades are arranged in two rows, and every two adjacent thinning blades are arranged in a circumferential staggered manner.

[0011] Through the above structure, the thinning process is more efficient.

[0012] Further, a chip groove is arranged between every two adjacent thinning blades on the thinning installation surface.

[0013] Through the arrangement of the chip groove, the accumulation of milling chips during the thinning process is avoided, which affects the thinning process.

[0014] Further, the bevel blade is arranged perpendicularly with respect to the thinning blade.

[0015] Through the above structure, the bevel blade is inclined at an angle of 20° with respect to the plumb surface, so that a 20° chamfer bevel can be milled on the workpiece, and a 40° welding bevel can be formed between the two workpieces.

[0016] Further, the bevel blade includes a plurality of bevel blades arranged along the circumference of the cutter body, each of which is installed at an angle β of 3°-7° with respect to the tangential direction of the center of the waist portion. Further, the plurality of bevel blades are arranged in two rows, and every two adjacent bevel blades are arranged in a circumferential staggered manner. Further, a chip groove is arranged between every two adjacent bevel blades on the center of the waist portion of the cutter body.

[0017] Through the above structure of the bevel blade, on the one hand, the bevel milling process can be efficiently completed, and on the other hand, the accumulation of milling chips is avoided.

[0018] Further, the flattening blade includes a plurality of flattening blades arranged along the circumference of the cutter body, each of which is installed at an angle θ of 3°-7° with respect to the tangential direction of the center of the waist portion, and the plurality of flattening blades are arranged in a row, and a chip groove is arranged between every two adjacent flattening blades.

[0019] By using the above-mentioned structural design for the grinding blade, we can ensure efficient completion of the grinding process on the one hand, and avoid the accumulation of milling chips on the other.

[0020] These and other aspects of the present invention will be more clearly illustrated by referring to the embodiments described below. Attached Figure Description

[0021] The structure of this utility model, as well as its further objectives and advantages, will be better understood from the following description taken in conjunction with the accompanying drawings, wherein like reference numerals identify like elements:

[0022] Figure 1 This is a three-dimensional structural schematic diagram of a milling cutter head for a milling and welding integrated machine for milling and welding panels according to a specific embodiment of the present utility model;

[0023] Figure 2 yes Figure 1 The image shows a side view of the milling cutter head used in the milling and welding machine for integrated milling and welding of panels.

[0024] Figure 3 yes Figure 2 The shown is a cross-sectional view of the milling cutter head of the milling and welding machine for milling and welding panels along the CC line.

[0025] Figure 4 yes Figure 2 The shown is a cross-sectional view of the milling cutter head of the milling and welding machine for milling and welding panels along line DD.

[0026] Figure 5 yes Figure 1 A partially enlarged view of part I of the milling cutter head used in the milling and welding machine for the integrated milling and welding of panels shown;

[0027] Figure 6 yes Figure 1 A partially enlarged view of part II of the milling cutter head for the milling and welding machine shown;

[0028] Figure 7 yes Figure 4 A partially enlarged view of part III of the milling cutter head for the milling and welding machine shown;

[0029] Figure 8 yes Figure 1 The diagram shows a three-dimensional structure of the milling cutter head used in the milling and welding machine for milling and welding panels.

[0030] Figure 9 yes Figure 8 The image shows a cross-sectional view of two workpieces in a milling and welding integrated machine, prepared for splicing after milling. Detailed Implementation

[0031] The specific embodiments of this utility model will now be described in conjunction with the accompanying drawings.

[0032] like Figures 1 to 7 As shown, a milling cutter head 500 for a milling and welding integrated machine for milling panels is provided according to a specific embodiment of this utility model. For example... Figure 8 A milling and welding machine 1000 with a milling cutter head 500 is shown. In this figure, the milling cutter head 500 is mounted on the milling unit 501 of the milling and welding machine 1000.

[0033] like Figure 1 As shown, in this embodiment, the milling cutter head 500 includes a cutter head body 50 in the shape of a flat hub and multiple cutting edges mounted on the cutter head body 50. The multiple cutting edges include a grinding cutting edge 51 located at the center of the waist of the cutter head body 50, two beveling cutting edges 53 located on the upper and lower sides of the center of the waist of the cutter head body 50 in a mirror-symmetrical manner on the upper and lower sides of the grinding cutting edge 51, and two thinning cutting edges 55 located on the thinning mounting surfaces 52 on the top and bottom of the cutter head body 50 in a mirror-symmetrical manner.

[0034] In this embodiment, the thinning mounting surface 52 is set to be inclined at 20° towards the waist relative to the horizontal plane, so that a 20° chamfer Φ can be generated on a thicker workpiece 61 (thickness dimension H2, for example, 30 cm thick). Specifically, in this embodiment, as... Figure 9 As shown, in this embodiment, when it is necessary to splice workpiece 61 and workpiece 63 (workpiece with a smaller thickness dimension H3, such as 20 cm thick) into workpiece 60, it is necessary to first thin the end of workpiece 61 that is close to workpiece 63. Thinning can be accomplished by the thinning blade 55 of the milling cutter head 500. A slope 610 is generated on this end of workpiece 61, and the chamfer Φ formed by the slope 610 relative to the surface of workpiece 61 is 20°.

[0035] like Figure 1 and Figure 5 As shown, and with reference Figure 2 and Figure 3 The thinning blade 55 includes a plurality of thinning blades 550 evenly distributed circumferentially along the blade body 50. Each thinning blade 550 is inclined and mounted on the thinning mounting surface 52 at an angle α of 3° to 7° relative to the tangential direction of the thinning mounting surface 52, wherein the angle α is preferably 5°. Figure 1 As shown, multiple thinning blades 550 are arranged in two rows, and every two adjacent thinning blades 550 are staggered in the circumferential direction. In addition, a chip removal groove 56 is provided between every two adjacent thinning blades 550.

[0036] like Figure 3As shown, in this embodiment, the beveling blade 53 is arranged perpendicularly to the thinning blade 55. That is, the beveling blade 53 is inclined at 20° relative to the plumb face (perpendicular to the horizontal plane), thus enabling the simultaneous milling of 20° bevels on both workpieces 61 and 62, thereby forming a 40° welding bevel δ at the connection between workpieces 61 and 63. Figure 9 As shown.

[0037] like Figures 1 to 3 as well as Figure 6 As shown, in this embodiment, the beveling cutting edge 53 includes a plurality of beveling blades 530 evenly distributed circumferentially along the cutter head body 50. Each beveling blade 530 is installed at an angle β of 3° to 7° relative to the tangential direction of the center sides of the waist, and this angle β is preferably 5°. For example... Figure 1 As shown, in this embodiment, multiple beveling blades 530 are arranged in two rows, and every two adjacent beveling blades 530 are staggered in the circumferential direction. A chip removal groove 54 is provided between every two adjacent beveling blades 530.

[0038] like Figure 1 and Figure 7 As shown, and with reference Figure 2 and Figure 4 In this embodiment, the grinding blade 51 includes a plurality of grinding blades 510 evenly distributed circumferentially along the blade body 50. Each grinding blade 510 is installed at an angle θ of 3° to 7° relative to the center position of the waist, preferably 5°. Furthermore, the plurality of grinding blades 510 of the grinding blade 51 are arranged in a row, and a chip removal groove 52 is provided between every two adjacent grinding blades 510.

[0039] The technical content and features of this utility model have been disclosed above. However, it is understood that, under the inventive concept of this utility model, those skilled in the art can make various changes and improvements to the above structure, including combinations of the technical features disclosed or claimed herein, as well as other combinations that explicitly include these features. All such modifications and / or combinations fall within the technical field to which this utility model pertains and are within the protection scope of the claims of this utility model.

Claims

1. A milling cutter head for a milling and welding integrated machine for splicing plates, characterized in that... It includes a flat, hub-shaped cutter head body and multiple cutting edges mounted on the cutter head body. The multiple cutting edges include a flat cutting edge located at the center of the waist of the cutter head body, two beveling cutting edges located mirror-symmetrically on the upper and lower sides of the center of the waist of the cutter head body, and two thinning cutting edges located mirror-symmetrically on the thinning mounting surfaces at the top and bottom of the cutter head body.

2. The milling cutter head for the milling and welding integrated machine as described in claim 1, characterized in that, The thinned mounting surface is set to be inclined at 20° relative to the horizontal plane toward the waist.

3. The milling cutter head for the milling and welding integrated machine as described in claim 2, characterized in that, The thinning blade includes a plurality of thinning blades evenly distributed along the circumference of the blade disc body. Each thinning blade is mounted on the thinning mounting surface at an angle α of 3° to 7° relative to the tangential direction of the thinning mounting surface.

4. The milling cutter head for the milling and welding integrated machine as described in claim 3, characterized in that, The plurality of thinning blades are arranged in two rows, and each pair of adjacent thinning blades are staggered in the circumferential direction.

5. The milling cutter head for the milling and welding integrated machine as described in claim 4, characterized in that, On the thinning mounting surface, a chip removal groove is provided between every two adjacent thinning blades.

6. The milling cutter head for a milling and welding integrated machine for milling panels as described in any one of claims 1 to 5, characterized in that, The beveling blade is arranged perpendicular to the thinning blade.

7. The milling cutter head for the milling and welding integrated machine for milling panels as described in claim 6, characterized in that, The beveling cutting edge includes multiple beveling blades evenly distributed along the circumference of the cutter head body. Each beveling blade is installed at an angle β of 3° to 7° relative to the tangential direction of the two sides of the center position of the waist.

8. The milling cutter head for the milling and welding integrated machine for milling panels as described in claim 7, characterized in that, The plurality of bevel blades are arranged in two rows, and each pair of adjacent bevel blades are staggered in the circumferential direction.

9. The milling cutter head for the milling and welding integrated machine for milling panels as described in claim 8, characterized in that, The cutter head body has a chip removal groove between every two adjacent bevel blades at the center positions on both sides of the waist.

10. The milling cutter head for a milling and welding integrated machine for milling panels as described in any one of claims 1 to 5, characterized in that, The grinding blade includes a plurality of grinding blades evenly distributed along the circumference of the blade body. Each grinding blade is installed at an angle θ of 3° to 7° relative to the tangential direction of the center position of the waist. Furthermore, the plurality of grinding blades are arranged in a row, and a chip removal groove is provided between every two adjacent grinding blades.