Polishing equipment for ship machining

By designing a handheld frame, transmission mechanism, and adjustment mechanism, the ship processing and grinding equipment solves the problem of traditional equipment being unable to grind complex ship hull surfaces, achieving efficient and convenient grinding results.

CN223820216UActive Publication Date: 2026-01-23HUANGHAI SHIPBUILDING
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Patent Information

Application Number
CN202520095487.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-01-23
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Existing shipbuilding grinding equipment is difficult to efficiently grind ship hull surfaces with different shapes or complex angles, especially the interior of the cabin and small angle positions, and traditional equipment is inconvenient to operate.

Method used

A ship processing and grinding equipment was designed, which includes a handheld frame, a grinding head, a transmission mechanism, and an adjustment mechanism. The transmission mechanism controls the rotation of the grinding head, the adjustment mechanism adjusts the grinding angle, and a lifting platform is provided to adapt to different heights, so as to realize grinding at multiple angles and positions.

Benefits of technology

It enables efficient grinding of ship workpieces and complex surfaces of the hull, improves operational convenience and grinding efficiency, and adapts to the needs of different angles and heights.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ship processing polishing device which comprises a handheld frame and a handheld handle fixed on the outer side wall of the handheld frame, the handheld handle is convenient for taking up the device for use, the outer side wall of the handheld frame is relatively and rotatably connected with polishing heads, and the opposite sides of the two polishing heads are jointly connected with a transmission mechanism. The transmission mechanism controls the grinding heads on the two sides to rotate to achieve grinding, and an adjusting mechanism is arranged above the transmission mechanism and controls the grinding heads on the two sides to horizontally swing along the centers of the opposite directions of the grinding heads. Before machining, adjusting gears on the two sides in the adjusting mechanism are meshed with each other to rotate according to needs, so that the grinding heads on the two sides are controlled to conduct angle adjustment in the horizontal direction, and after angle adjustment is completed, a driving motor in the transmission mechanism is controlled to drive a driving wheel and a linkage wheel to drive a driving wheel on the shaft wall of a transmission shaft to rotate together; therefore, the driven wheels on the two sides are driven to control the corresponding polishing heads to rotate together, and the surface of the deep maintenance position of a ship workpiece or a ship body is polished.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a polishing equipment technical field, concretely is a kind of ship processing polishing equipment. BACKGROUND

[0002] Ship as large water traffic tool, its construction quality is directly related to navigation safety and service life, so in the ship manufacturing or running process, polishing is a very key and often used process, from the welding position of ship structure to the installation surface of marine equipment, need to carry out fine polishing, after ship body welding, there are welding slag, uneven and stress concentration etc.

[0003] The polishing equipment for ship processing in the prior art is usually manually polished when polishing the surfaces of objects with different shapes or various corners after welding, and the polishing head on the traditional polishing equipment has a single polishing angle, which is difficult to polish small-angle and deep positions with low efficiency, and is not suitable for polishing and maintaining small-angle positions inside the ship body, so it is inconvenient to use.

[0004] Therefore, a ship processing polishing equipment is proposed. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a ship processing polishing equipment to solve the problems in the above background.

[0006] To achieve the above object, the utility model provides the following technical scheme: a ship processing polishing equipment, comprising a hand-held frame and a hand-held handle fixed on the outer side wall thereof, the outer side wall of the hand-held frame is rotatably connected with a polishing head, and the opposite sides of two polishing heads are jointly connected with a transmission mechanism, the transmission mechanism controls the rotation of the two polishing heads to realize polishing, an adjusting mechanism is arranged above the transmission mechanism, the adjusting mechanism controls the horizontal swing of the two polishing heads along the center of their opposite directions to adjust the polishing angle between the two polishing heads.

[0007] Preferably, the transmission mechanism comprises a transmission shaft rotatably installed at the center of the inner side wall of the hand-held frame, the shaft wall of the transmission shaft is oppositely installed with a driving wheel, two driven wheels are jointly installed on the opposite sides of the two driving wheels in meshing mode, and the two driven wheels are respectively fixedly connected to one end of the corresponding polishing head.

[0008] Preferably, the transmission mechanism further includes a driven auxiliary wheel installed below the shaft wall of the transmission shaft. A linkage wheel is meshed on one side of the driven auxiliary wheel, and a drive wheel is meshed on one side of the linkage wheel. The lower parts of the linkage wheel and the drive wheel are rotatably installed below the inner wall of the handheld frame. A drive motor is connected to the bottom of the drive wheel, and the drive motor is installed on the handheld frame.

[0009] Preferably, the adjustment mechanism includes two sets of adjustment gears mounted opposite each other on the handheld frame, with corresponding sets of adjustment gears meshing with each other, a transmission wheel mounted on the top of one of the adjustment gears, a meshing wheel meshing with one side of the transmission wheel, an adjustment motor mounted on the top of the meshing wheel, and the adjustment motor mounted on the handheld frame.

[0010] Preferably, both grinding heads are provided with matching spindles inside, and baffles are provided at opposite ends of the two grinding heads and respectively mounted on the corresponding spindles. Matching fixing seats are provided at opposite ends of the two grinding heads, and the two fixing seats are respectively threaded onto the opposite ends of the corresponding spindles.

[0011] Preferably, the opposite ends of the two main shafts are fixedly connected to the opposite side of the driven wheel, and the shaft walls of the two main shafts are rotatably mounted with swing arms. The two swing arms are rotatably mounted on a corresponding set of adjusting gears to control the rotation of the adjusting gears on both sides, thereby driving the corresponding driving wheel and grinding head to swing horizontally along the center line of the transmission shaft.

[0012] Preferably, a lifting platform is installed at the bottom of the drive motor, a fixed platform is slidably installed on the outer wall of the lifting platform, a movable platform is installed at the bottom of the fixed platform, a screw is threaded on the inside of the lifting platform, the lower end of the screw is rotatably installed inside the movable platform, the lower end of the screw passes through the movable platform and is fitted with a lifting motor, the lifting motor is installed inside the movable platform, a counterweight box is installed on the top of the movable platform near the relative position of the grinding head, and the outer sides of the transmission mechanism and the adjustment mechanism are jointly provided with a protective cover and threadedly connected to the inside of the handheld frame.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. When polishing and grinding the interior of a ship's cabin or the surface of a workpiece with a certain shape and angle, this utility model first adjusts the grinding heads on both sides by meshing and rotating the gears on both sides of the adjustment mechanism according to the requirements. After the angle adjustment is completed, the drive motor in the transmission mechanism drives the drive wheel and the linkage wheel to drive the drive wheel on the transmission shaft wall to rotate together, thereby driving the driven wheels on both sides to control the corresponding grinding heads to rotate together. This enables the grinding of the surface of the ship's workpiece or the surface of the ship's hull in a deeper position, which is convenient for practical use.

[0015] 2. In order to further improve the convenience of equipment operation, this utility model uses a moving table to push the equipment to a suitable position at a distance from the product to be polished before processing. At the same time, it controls the polishing surface of the polishing head to contact the surface of the product. At this time, it controls the lifting motor to drive the screw to rotate inside the lifting table and the fixed table, thereby driving the lifting table to move up and down inside the fixed table, so as to realize polishing at different height positions. At the same time, it can also perform up and down polishing during the movement, which is convenient for practical use. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is a partial cross-sectional structural diagram of the present invention;

[0018] Figure 3 for Figure 2 A partially enlarged structural diagram;

[0019] Figure 4 This is a schematic diagram of the overall cross-sectional structure of this utility model.

[0020] In the diagram: 1. Handheld frame; 2. Grinding head; 3. Hand handle; 4. Swing arm; 5. Main shaft; 6. Driven wheel; 7. Driving wheel; 8. Transmission shaft; 9. Driven auxiliary wheel; 10. Linkage wheel; 11. Drive wheel; 12. Drive motor; 13. Adjusting gear; 14. Transmission wheel; 15. Meshing wheel; 16. Adjusting motor; 17. Baffle; 18. Fixed base; 19. Lifting platform; 20. Fixed platform; 21. Screw; 22. Moving platform; 23. Lifting motor; 24. Counterweight box; 25. Protective cover. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1: Please refer to Figures 1-4This utility model provides a technical solution: a ship processing and grinding equipment, including a handheld frame 1 and a hand handle 3 fixed on its outer side wall. The handheld frame 1 is used to fix various connecting parts on the equipment, and the hand handle 3 makes it convenient to pick up and use the equipment. Grinding heads 2 are rotatably connected to the outer side wall of the handheld frame 1. The two grinding heads 2 are connected to a transmission mechanism on opposite sides. The transmission mechanism controls the rotation of the two grinding heads 2 to achieve grinding. An adjustment mechanism is provided above the transmission mechanism. The adjustment mechanism controls the two grinding heads 2 to swing horizontally along the center of their opposite direction to adjust the grinding angle between the two grinding heads 2. Before use, the two adjusting gears 13 in the adjustment mechanism mesh and rotate according to the needs, thereby controlling the angle adjustment of the two grinding heads 2 in the horizontal direction. After the angle adjustment is completed, the drive motor 12 in the transmission mechanism drives the drive wheel 11 and the linkage wheel 10 to drive the drive wheel 7 on the shaft wall of the transmission shaft 8 to rotate together, thereby driving the driven wheels 6 on both sides to control the corresponding grinding heads 2 to rotate together, so as to achieve grinding of the surface of ship workpieces or the deeper parts of the ship hull.

[0023] In this embodiment, the transmission mechanism includes a transmission shaft 8 rotatably mounted at the center of the inner wall of the handheld frame 1. A drive wheel 7 is mounted on the shaft wall of the transmission shaft 8. Two driven wheels 6 are meshed on opposite sides of the two drive wheels 7. The two driven wheels 6 are respectively fixedly connected to one end of the corresponding grinding head 2. The transmission mechanism also includes a driven auxiliary wheel 9 mounted below the shaft wall of the transmission shaft 8. A linkage wheel 10 is meshed on one side of the driven auxiliary wheel 9. A drive wheel 11 is meshed on one side of the linkage wheel 10. The lower parts of the linkage wheel 10 and the drive wheel 11 are rotatably mounted below the inner wall of the handheld frame 1. A drive motor 12 is connected to the bottom of the drive wheel 11. The drive motor 12 is mounted on the handheld frame 1.

[0024] In this embodiment, the adjustment mechanism includes two sets of adjustment gears 13 mounted opposite to each other on the handheld frame 1. The adjustment gears 13 are meshed with each other. A transmission wheel 14 is mounted on the top of one of the adjustment gears 13. A meshing wheel 15 is meshed on one side of the transmission wheel 14. An adjustment motor 16 is mounted on the top of the meshing wheel 15. The adjustment motor 16 is mounted on the handheld frame 1.

[0025] In this embodiment, both grinding heads 2 are provided with matching spindles 5 inside. Each grinding head 2 has a baffle 17 at one end opposite to the corresponding spindle 5. Each grinding head 2 has a matching fixing seat 18 at the opposite end opposite to the corresponding spindle 5. The two fixing seats 18 are threadedly installed at the opposite end of the corresponding spindle 5.

[0026] One end of each of the two main shafts 5 is fixedly connected to the opposite side of the driven wheel 6. Both main shafts 5 are rotatably mounted with swing arms 4. Both swing arms 4 are rotatably mounted on a corresponding set of adjusting gears 13, controlling the rotation of the adjusting gears 13 on both sides, which in turn drive the corresponding driving wheel 7 and the grinding head 2 to swing horizontally along the center line of the transmission shaft 8.

[0027] In this embodiment, to further improve the convenience of equipment operation, before processing, the moving platform 22 is used to push the equipment to a suitable position at a distance from the product to be polished, while controlling the polishing surface of the polishing head 2 to contact the product surface. At this time, a lifting platform 19 is installed at the bottom of the drive motor 12, a fixed platform 20 is slidably installed on the outer wall of the lifting platform 19, and a moving platform 22 is installed at the bottom of the fixed platform 20. A screw 21 is installed in the internal thread of the lifting platform 19, and the lower end of the screw 21 is rotatably installed inside the moving platform 22. The lower end of the screw 21 passes through the moving platform 22 and is equipped with a lifting motor 23. The lifting motor 23 is installed inside the moving platform 22. The lifting motor 23 is controlled to drive the screw 21 to rotate inside the lifting platform 19 and the fixed platform 20, thereby driving the lifting platform 19 to move up and down inside the fixed platform 20, so as to realize polishing at different height positions. At the same time, it can also perform up and down polishing during the movement, which is convenient for practical use.

[0028] A counterweight box 24 is installed on the top of the moving table 22 near the grinding head 2. The counterweight box 24 improves the stable operation of the equipment. The transmission mechanism and the adjustment mechanism are jointly provided with a protective cover 25 and are threadedly connected to the inner protective cover 25 of the handheld frame 1 to prevent the internal structure from being directly exposed to the outside and causing safety risks.

[0029] The working principle is as follows: In actual use, the ship processing and grinding equipment is first moved to the vicinity of the ship workpiece or hull maintenance position to be ground via the moving platform 22 to ensure that the equipment is placed stably. According to the height of the grinding part, the lifting motor 23 is operated to drive the screw 21 to rotate within the lifting platform 19 and the fixed platform 20, so that the lifting platform 19 moves up and down within the fixed platform 20. The grinding head 2 is adjusted to a suitable height so that the grinding surface of the grinding head 2 contacts the product surface. Then, according to the shape and angle requirements of the ship workpiece or hull maintenance part, the adjusting motor 16 is started to drive the meshing wheel 15 to rotate, which in turn causes the transmission wheel 14 and the adjusting gear 13 connected to it to rotate. Since the two sets of adjusting gears 13 mesh with each other, the grinding heads 2 on both sides are controlled to swing horizontally along the center of their relative directions, so as to achieve precise adjustment of the grinding angle to adapt to grinding work at different angles, such as the corner inside the cabin or the surface of the workpiece with a certain shape and angle.

[0030] After the angle adjustment is completed, start the drive motor 12. The drive motor 12 drives the drive wheel 11 to rotate. The drive wheel 11 drives the transmission shaft 8 to rotate through the linkage wheel 10 and the driven auxiliary wheel 9. The drive wheel 7 on the transmission shaft 8 rotates accordingly. The drive wheel 7 meshes with the driven wheel 6, driving the driven wheels 6 on both sides to rotate. This causes the grinding head 2 connected to the driven wheel 6 to rotate at high speed, grinding the surface of the ship's workpiece or the hull where maintenance is deep. During the grinding process, the equipment can be moved according to the actual situation. At the same time, the lifting platform 19 can be moved up and down to achieve continuous grinding at different positions and heights, ensuring uniform and efficient grinding effect. After grinding is completed, turn off the equipment, clean up the debris and dust generated during grinding, and perform necessary maintenance and upkeep on the equipment, such as checking the wear of the grinding head 2, for the next use.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A ship processing and polishing device, comprising a handheld frame (1) and a hand handle (3) fixed to its outer side wall, characterized in that: The outer side wall of the handheld frame (1) is rotatably connected to a grinding head (2). The two grinding heads (2) are connected to a transmission mechanism on opposite sides. The transmission mechanism controls the two grinding heads (2) to rotate to achieve grinding. An adjustment mechanism is provided above the transmission mechanism. The adjustment mechanism controls the two grinding heads (2) to swing horizontally along the center of their opposite direction to adjust the grinding angle between the two grinding heads (2).

2. The ship processing and grinding equipment according to claim 1, characterized in that: The transmission mechanism includes a transmission shaft (8) rotatably mounted at the center of the inner side wall of the handheld frame (1). The shaft wall of the transmission shaft (8) is equipped with driving wheels (7) opposite to each other. Two driven wheels (6) are meshed on opposite sides of the two driving wheels (7). The two driven wheels (6) are respectively fixedly connected to one end of the corresponding grinding head (2).

3. The ship processing and grinding equipment according to claim 1, characterized in that: The transmission mechanism also includes a driven secondary wheel (9) installed below the shaft wall of the transmission shaft (8). A linkage wheel (10) is meshed on one side of the driven secondary wheel (9), and a drive wheel (11) is meshed on one side of the linkage wheel (10). The lower parts of the linkage wheel (10) and the drive wheel (11) are rotatably installed below the inner wall of the handheld frame (1). A drive motor (12) is connected to the bottom of the drive wheel (11), and the drive motor (12) is installed on the handheld frame (1).

4. The ship processing and grinding equipment according to claim 1, characterized in that: The adjustment mechanism includes two sets of adjustment gears (13) mounted opposite each other on the handheld frame (1). The adjustment gears (13) are meshed with each other. A transmission wheel (14) is mounted on the top of one of the adjustment gears (13). A meshing wheel (15) is meshed on one side of the transmission wheel (14). An adjustment motor (16) is mounted on the top of the meshing wheel (15). The adjustment motor (16) is mounted on the handheld frame (1).

5. The ship processing and grinding equipment according to claim 4, characterized in that: Both sides of the grinding head (2) are provided with matching spindles (5). Each of the two grinding heads (2) is provided with a baffle (17) at one end and is installed on the corresponding spindle (5). Each of the two grinding heads (2) is provided with a matching fixing seat (18) at the opposite end. The two fixing seats (18) are threaded onto the opposite end of the corresponding spindle (5).

6. The ship processing and grinding equipment according to claim 5, characterized in that: One end of each of the two main shafts (5) is fixedly connected to the opposite side of the driven wheel (6). Both main shafts (5) are rotatably mounted with swing arms (4). Both swing arms (4) are rotatably mounted on a corresponding set of adjusting gears (13). The adjusting gears (13) on both sides are controlled to rotate, driving the corresponding driving wheel (7) and grinding head (2) to swing horizontally along the center line of the transmission shaft (8).

7. The ship processing and grinding equipment according to claim 3, characterized in that: A lifting platform (19) is installed at the bottom of the drive motor (12). A fixed platform (20) is slidably installed on the outer wall of the lifting platform (19). A movable platform (22) is installed at the bottom of the fixed platform (20). A screw (21) is installed on the internal thread of the lifting platform (19). The lower end of the screw (21) is rotatably installed inside the movable platform (22). The lower end of the screw (21) passes through the movable platform (22) and is equipped with a lifting motor (23). The lifting motor (23) is installed inside the movable platform (22). A counterweight box (24) is installed on the top of the movable platform (22) near the relative position of the grinding head (2). The outer sides of the transmission mechanism and the adjustment mechanism are jointly provided with a protective cover (25) and are threadedly connected to the inside of the handheld frame (1).