Chamfering device for plastic products
By designing an adjustable clamping mechanism and an automatic residue collection system, the problems of poor applicability and residue accumulation in existing plastic product chamfering equipment have been solved, achieving an efficient and clean chamfering process.
Patent Information
- Application Number
- CN202422057380.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-08-23
AI Technical Summary
Existing plastic product chamfering equipment lacks adjustable fixing fixtures, resulting in poor applicability to plastic products of different sizes and shapes, affecting the chamfering accuracy and efficiency. At the same time, the accumulation of residue generated during chamfering leads to equipment blockage and high maintenance costs.
A clamping mechanism including a telescopic rod and a clamping plate was designed, combined with an inclined turntable and a dust collection chamber, and equipped with a dust collection system to achieve flexible clamping and automatic residue collection of plastic products of different sizes. Multi-angle chamfering is achieved through the telescopic arm and control device, and a dust collection box and a dust collection gun are provided to clean up residue.
It improves the applicability and efficiency of the equipment, ensures a clean operating environment, reduces equipment maintenance costs and manpower consumption, and improves production efficiency and processing quality.
Smart Images
Figure CN223820239U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to plastic products processing equipment technical field, specifically is a chamfer device of plastic products. BACKGROUND
[0002] Some chamfer equipment for plastic products lacks some adjustable fixing clamps, and the existing chamfer equipment often uses fixed size or limited adjustment range clamps to clamp plastic products, which limits the applicability of the equipment to plastic products of different sizes and shapes, and further affects the precision and efficiency of chamfer processing, and the residues generated by chamfering accumulate around the equipment, residue accumulation not only causes blockage or damage of internal parts of the equipment, increases the maintenance cost and downtime of the equipment, and cleaning residues also requires additional manpower and time, reduces production efficiency. SUMMARY
[0003] The utility model discloses a chamfer device of plastic products.
[0004] To achieve the above object, the utility model provides the following technical scheme: a chamfer device of plastic products, including: bottom plate, one end above the bottom plate is fixedly arranged with rotary disc motor, the other end above the bottom plate is provided with dust collection interval slot, the rotary disc motor is rotatably connected with drive shaft above, the drive shaft is rotatably connected with rotary disc above, the rotary disc side is fixedly connected with connecting rod, the connecting rod inboard is fixedly connected with return spring, the other side of return spring is fixedly connected with extension rod, the extension rod side is fixedly connected with movable rotary seat, the movable rotary seat side is rotatably connected with support arm, one side of support arm is fixedly arranged with connecting plate, the connecting plate side is fixedly connected with telescopic rod, the telescopic rod side is fixedly connected with clamping plate, the clamping plate side is fixedly arranged with handle.
[0005] As a further scheme of the utility model: the bottom plate side is fixedly arranged with support rod, the support rod upper side is fixedly arranged with connecting block, the connecting block side is fixedly connected with telescopic arm, the telescopic arm side is fixedly arranged with control device, the control device lower side is rotatably connected with telescopic rotary lever, the telescopic rotary lever lower side is rotatably connected with adjusting disc, the adjusting disc upper side one side is provided with grinding rod motor, the adjusting disc lower side is provided with grinding rod.
[0006] As a further scheme of the utility model: the bottom plate other end is fixedly arranged with dust collection box, one side of dust collection box is provided with box door, the other side of dust collection box is fixedly arranged with snap ring, the snap ring is inserted with dust collection gun, the dust collection gun side is fixedly connected with dust collection pipeline, the other side of dust collection pipeline is fixedly connected with dust collection box upper side.
[0007] As a further scheme of the present utility model: the rotary disc motor drives the rotary disc and all structures on the side of the rotary disc to rotate through the driving rotating shaft, the extension rod is telescopic through the reset spring, the clamping plate can adjust the length through the telescopic rod, so that the clamping plate can clamp objects of different sizes, the rotary disc edge surface has a certain inclination angle, which facilitates the residue generated by chamfering to fall into the dust collection slot, and the dust collection slot is located below the four sides of the rotary disc.
[0008] As a further scheme of the present utility model: the telescopic arm drives the control device and all structures below the control device to the upper side of the rotary disc, the rotation of the adjusting disc can adjust the grinding rod to chamfer and polish different positions of the object, and the grinding rod motor is rotationally connected with the grinding rod through the adjusting disc.
[0009] As a further scheme of the present utility model: the dust suction gun can be taken off from the snap ring to perform dust removal work on the residual residue on the rotary disc, the residue enters the dust suction box through the dust suction pipeline, and the box door can be opened to clean the inside of the dust suction box.
[0010] Compared with the prior art, the present utility model has the beneficial effects that:
[0011] 1. The clamping mechanism composed of the telescopic rod and the clamping plate in the present utility model can clamp plastic products of different sizes, greatly improving the applicability and working efficiency of the device, and the handle design on the side of the clamping plate enables the operator to easily operate and realize quick clamping and releasing.
[0012] 2. The inclination design of the rotary disc edge surface and the setting of the dust collection slot can automatically collect the residue generated in the chamfering process, effectively prevent the residue from splashing, keep the operation environment clean, and at the same time, the provision of the dust suction system (composed of the dust suction box, the dust suction gun and the dust suction pipeline) can further remove the residual residue on the rotary disc, ensuring the cleanliness of the operation environment. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is the overall structure schematic view of the chamfering device for plastic products according to the present utility model;
[0014] Figure 2 is the structure schematic view of the side surface in the chamfering device for plastic products according to the present utility model;
[0015] Figure 3 is the structure schematic view of the front surface of the clamping mechanism in the chamfering device for plastic products according to the present utility model;
[0016] Figure 4 is the structure schematic view of the clamping mechanism in the chamfering device for plastic products according to the present utility model;
[0017] Figure 5 is a chamfering device for plastic products, the structure diagram of the polishing mechanism.
[0018] In the figure: 1, the base plate; 2, the rotary table motor; 3, the dust collection interval groove; 4, the driving shaft; 5, the rotary table; 6, the connecting rod; 7, the reset spring; 8, the extension rod; 9, the movable rotary seat; 10, the support arm; 11, the connecting plate; 12, the telescopic rod; 13, the clamping plate; 14, the handle; 15, the support rod; 16, the connecting block; 17, the telescopic arm; 18, the control device; 19, the telescopic rotary rod; 20, the adjusting disc; 21, the grinding rod motor; 22, the grinding rod; 23, the dust collection box; 24, the box door; 25, the snap ring; 26, the dust collection gun; 27, the dust collection pipeline. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0020] In the description of the present application, it should be pointed out that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In the description of the present application, it should be pointed out that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. The embodiments of the present application will be described below according to the overall structure of the present application.
[0021] Reference Figures 1 to 5The utility model discloses a chamfer device of plastic product, include: bottom plate 1, the upper end fixed setting of bottom plate 1 is provided with carousel motor 2, the other end setting of bottom plate 1 is provided with dust collection interval groove 3, carousel motor 2 upper rotation is connected with drive shaft 4, drive shaft 4 upper rotation is connected with carousel 5, carousel 5 side fixed connection has connecting rod 6, connecting rod 6 inboard fixed connection has return spring 7, return spring 7 other side fixed connection has extension rod 8, extension rod 8 side fixed connection has movable swivel seat 9, movable swivel seat 9 side rotation is connected with support arm 10, and one side fixed setting of support arm 10 is provided with connecting plate 11, and the side fixed connection of connecting plate 11 has telescopic link 12, and telescopic link 12 side fixed connection has clamping plate 13, and clamping plate 13 side fixed setting has handle 14.
[0022] Adopt the above scheme: the combination design of connecting rod 6 and return spring 7 connected to the side of carousel 5 provides flexible mechanism for fixing and adjusting the position of plastic product, return spring 7 can push extension rod 8 through its elastic force when needed, and then adjust the position of plastic product, ensure its stability and accuracy in chamfering process, the telescopic function of telescopic link 12 makes clamping plate 13 can adapt to different sizes of plastic product, and handle 14 on clamping plate 13 is convenient for operating personnel to clamp plastic product.
[0023] The side of bottom plate 1 is fixedly provided with a supporting rod 15, the upper end of the supporting rod 15 is fixedly provided with a connecting block 16, the side of the connecting block 16 is fixedly connected with a telescopic arm 17, the side of the telescopic arm 17 is fixedly provided with a control device 18, the lower end of the control device 18 is rotationally connected with a telescopic rotating rod 19, the lower end of the telescopic rotating rod 19 is rotationally connected with an adjusting disc 20, one side, above the adjusting disc 20 is provided with a grinding rod motor 21, and the lower end of the adjusting disc 20 is provided with a grinding rod 22.
[0024] Adopt the above scheme: the telescopic rotating rod 19 and the adjusting disc 20 connected below the control device 18 jointly constitute a flexible adjusting system, the telescopic function of the telescopic rotating rod 19 makes the adjusting disc 20 can be adjusted in height in the vertical direction, to adapt to different sizes of plastic product, and the rotating function of the adjusting disc 20 allows the grinding rod 22 to be adjusted in angle in the horizontal direction, to adapt to the chamfering requirements of different parts of the plastic product.
[0025] The other end, above the bottom plate 1 is fixedly provided with a dust collection box 23, one side of the dust collection box 23 is provided with a box door 24, the other side of the dust collection box 23 is fixedly provided with a snap ring 25, the snap ring 25 is inserted with a dust collection gun 26, the side of the dust collection gun 26 is fixedly connected with a dust collection pipeline 27, and the other side of the dust collection pipeline 27 is fixedly connected with the upper end of the dust collection box 23.
[0026] The design of the box door 24 makes the cleaning of the dust collection box 23 convenient and fast, when the dust collection box 23 accumulates enough residues and dust, the operator can easily open the box door 24 and clean the inside, which not only improves the work efficiency, but also reduces the labor intensity of the operator.
[0027] The rotary disc motor 2 drives the rotary disc 5 and all structures on the side of the rotary disc 5 to rotate through the driving shaft 4, the extension rod 8 is telescopic through the reset spring 7, the clamping plate 13 can adjust the length through the telescopic rod 12, so that the clamping plate 13 can clamp objects of different sizes, the rotary disc 5 has a certain inclination angle on the edge surface, which is convenient for the residues generated by chamfering to fall into the dust collection slot 3, and the dust collection slot 3 is located below the four sides of the rotary disc 5.
[0028] The design of the dust collection slot 3 effectively solves the problem of residue accumulation during chamfering, and the inclination design of the edge surface of the rotary disc 5 enables the residues to fall smoothly into the dust collection slot 3, thereby keeping the surrounding clean and reducing the cleaning work of the operator, improving the work efficiency.
[0029] The telescopic arm 17 drives the control device 18 and all structures below the control device 18 to the uppermost part of the rotary disc 5, the rotation of the adjusting disc 20 can adjust the chamfering rod 22 to chamfer and polish the object at different positions, and the chamfering rod motor 21 is rotatably connected with the chamfering rod 22 through the adjusting disc 20.
[0030] The chamfering rod motor 21 drives the chamfering rod 22 to rotate, realizing the chamfering processing of the plastic product, and the direct driving mode ensures the high-speed rotation and stable work of the chamfering rod 22, thereby improving the processing efficiency and processing quality.
[0031] The dust collection gun 26 can be removed from the clasp 25 to perform dust removal work on the residual residues on the rotary disc 5, the residues enter the dust collection box 23 through the dust collection pipeline 27, and the box door 24 can be opened to clean the inside of the dust collection box 23.
[0032] The dust collection pipeline 27 serves as a channel connecting the dust collection gun 26 and the dust collection box 23, ensuring smooth operation of the dust collection system, the other side of the dust collection pipeline 27 is fixedly connected with the upper side of the dust collection box 23, forming a complete dust collection system, when the dust collection gun 26 works, the negative pressure generated by the dust collection gun 26 can suck the surrounding residues and dust into the dust collection pipeline 27, and then transport them to the dust collection box 23 for treatment.
[0033] The utility model discloses a working principle is: the device is by bottom plate 1 as main body support, and the bottom plate 1 top one end fixed setting's turntable motor 2 is rotated through drive shaft 4 and drives the turntable 5 and all structures of its side to carry out, and the connecting rod 6 inside connection reset spring 7 that turntable 5 side fixed connection, and the other side of reset spring 7 is connected with extension rod 8, so that extension rod 8 can be telescopic under the action of reset spring 7, and the movable swivel base 9 of extension rod 8 side fixed connection is rotatably connected with support arm 10, and the connecting plate 11 of support arm 10 one side fixed setting is connected with telescopic rod 12, and the clamping plate 13 of telescopic rod 12 side fixed is used for clamping the article of different sizes, and the handle 14 of clamping plate 13 side is convenient for operating personnel to operate clamping plate 13, and the edge surface of turntable 5 has certain inclination angle, so that the residue that produces in chamfering process can smoothly fall into the dust collection interval groove 3, and the dust collection interval groove 3 is located below the four sides of turntable 5, is used for collecting residue, when needing to carry out chamfering, and the telescopic arm 17 drives control device 18 and all structures under it and moves to the direct above turntable 5, and the telescopic length and angle of telescopic swivel rod 19 are adjusted through control device 18, and then drive adjusting disc 20 reaches the appropriate position, and the rotation of adjusting disc 20 can adjust grinding rod 22 to carry out chamfering and polishing to the different position of article, and grinding rod motor 21 is rotatably connected with grinding rod 22 through the penetration adjusting disc 20, drives grinding rod 22 to rotate, and carries out chamfering to article, in the processing, in order to keep the clean of operating environment, the device is also equipped with dust collection system, and dust collection box 23 is connected with dust collection gun 26 through dust collection pipeline 27, and dust collection gun 26 can be inserted into snap ring 25 and fixed, also can be taken off from snap ring 25, and the residual residue on turntable 5 carries out dust removal work, and the residue that dust collection gun 26 sucks is entered into dust collection box 23 through dust collection pipeline 27, when needing to clean dust collection box 23, can open the box door 24 and carry out internal cleaning.
[0034] The above is only the preferred specific implementation manner of the utility model, but the protection scope of the utility model does not limit to this, and any skilled person in the art is in the technical range disclosed by the utility model, according to the technical scheme and the utility model concept of the utility model, carries out equivalent replacement or change, and all should be covered in the protection scope of the utility model.
Claims
1. A chamfering device for plastic products, characterized in that, include: A base plate (1) is provided with a turntable motor (2) fixedly installed at one end above the base plate (1) and a dust collection trough (3) provided at the other end above the base plate (1). A drive shaft (4) is rotatably connected above the turntable motor (2). A turntable (5) is rotatably connected above the drive shaft (4). A connecting rod (6) is fixedly connected to the side of the turntable (5). A return spring (7) is fixedly connected to the inner side of the connecting rod (6). An extension rod (8) is fixedly connected to the other side of the return spring (7). A movable rotating seat (9) is fixedly connected to the side of the extension rod (8). A support arm (10) is rotatably connected to the side of the movable rotating seat (9). A connecting plate (11) is fixedly installed on one side of the support arm (10). A telescopic rod (12) is fixedly connected to the side of the connecting plate (11). A clamping plate (13) is fixedly connected to the side of the telescopic rod (12). A handle (14) is fixedly installed on the side of the clamping plate (13).
2. The chamfering device for plastic products according to claim 1, characterized in that, A support rod (15) is fixedly installed on the side of the base plate (1). A connecting block (16) is fixedly installed above the support rod (15). A telescopic arm (17) is fixedly connected to the side of the connecting block (16). A control device (18) is fixedly installed on the side of the telescopic arm (17). A telescopic rotating rod (19) is rotatably connected below the control device (18). An adjustment disc (20) is rotatably connected below the telescopic rotating rod (19). A grinding rod motor (21) is installed on one side above the adjustment disc (20). A grinding rod (22) is installed below the adjustment disc (20).
3. The chamfering device for plastic products according to claim 1, characterized in that, A dust collection box (23) is fixedly installed at the other end of the base plate (1). A door (24) is provided on one side of the dust collection box (23). A retaining ring (25) is fixedly installed on the other side of the dust collection box (23). A vacuum gun (26) is inserted into the retaining ring (25). A vacuum pipe (27) is fixedly connected to the side of the vacuum gun (26). The other side of the vacuum pipe (27) is fixedly connected to the top of the dust collection box (23).
4. The chamfering device for plastic products according to claim 1, characterized in that, The turntable motor (2) drives the turntable (5) and all its side structures to rotate through the drive shaft (4). The extension rod (8) extends and retracts through the reset spring (7). The clamping plate (13) can be adjusted in length through the telescopic rod (12) so that the clamping plate (13) can clamp objects of different sizes. The edge surface of the turntable (5) has a certain tilt angle, which makes it convenient for the residue generated by chamfering to fall into the dust collection chamber (3). The dust collection chamber (3) is located on the four sides below the turntable (5).
5. A chamfering device for plastic products according to claim 2, characterized in that, The telescopic arm (17) drives the control device (18) and all the structures below it to the top of the turntable (5). The rotation of the adjustment plate (20) can adjust the grinding rod (22) to chamfer and grind different positions of the object. The grinding rod motor (21) passes through the adjustment plate (20) and is rotatably connected to the grinding rod (22).
6. A chamfering device for plastic products according to claim 3, characterized in that, The vacuum gun (26) can be removed from the retaining ring (25) to remove the dust from the residue remaining on the turntable (5). The residue enters the vacuum box (23) through the vacuum pipe (27). The box door (24) can be opened to clean the inside of the vacuum box (23).