Diamond saw blade polishing machine
By designing an automated diamond saw blade polishing machine, the problem of spark splatter caused by manual operation was solved, achieving a safe and efficient polishing effect.
Patent Information
- Application Number
- CN202422621080.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Existing diamond saw blade polishing machines require manual operation, which can cause polishing sparks to fly and injure workers.
A diamond saw blade polishing machine was designed, comprising a base, upright frame, cross frame, telescopic cylinder, downward grinding component, clamping component, and transmission connection component. The machine achieves smooth polishing of the saw blade through automated control, avoiding spark splashing.
Automated polishing was achieved, ensuring the smoothness and safety of the polishing process and avoiding injury to workers from sparks.
Smart Images

Figure CN223820282U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diamond saw blade polishing technology, specifically, to a diamond saw blade polishing machine. Background Technology
[0002] Diamond saw blades are cutting tools widely used in the processing of hard and brittle materials such as concrete, refractory materials, stone, and ceramics. Diamond saw blades mainly consist of two parts: the base and the cutting head. The base is the main supporting part that bonds the cutting head, while the cutting head is the part that performs the cutting during use. During the manufacturing process of diamond saw blades, polishing is often required to make the saw blade more aesthetically pleasing and ensure that it fits the workpiece better during use, thereby achieving greater efficiency.
[0003] Existing polishing machines for diamond saw blades are generally operated by workers who manually control the polishing device on the machine to contact the diamond saw blade and then move it to make the polishing wheel polish more thoroughly. This operation means that the workers are within the polishing range, and the sparks generated during polishing can splash onto the workers to some extent, causing some impact.
[0004] Therefore, improvements have been made to address the aforementioned issues. Utility Model Content
[0005] This utility model proposes a diamond saw blade polishing machine, which solves the problem in the existing diamond saw blade polishing machines in the related technology. The basic operation of the polishing machine involves the operator manually controlling the polishing device on the polishing machine to contact the diamond saw blade, and then moving the operation to make the polishing wheel polish more completely. This operation will cause the operator to be within the polishing range, and the sparks generated by polishing will splash onto the operator to a certain extent, causing some impact.
[0006] The technical solution of this utility model is as follows: including...
[0007] A base and a support frame, wherein the support frame is fixed to the surface of the base;
[0008] A horizontal frame and a telescopic cylinder, wherein the telescopic cylinder is installed inside the vertical frame and the horizontal frame is fixed to the output end of the telescopic cylinder;
[0009] A downward pressing and grinding assembly is disposed at the bottom of the crossbeam;
[0010] The mounting platform and the transmission connection assembly are provided, wherein the mounting platform is mounted on the base and the transmission connection assembly is disposed between the mounting platform and the base.
[0011] The mounting platform includes a fixed frame, a drive motor, and a clamping assembly. The fixed frame is fixed to the bottom surface of the mounting platform, the drive motor is mounted on the bottom surface of the fixed frame, and the clamping assembly is disposed on the mounting platform.
[0012] The downward grinding assembly includes a drive screw, which is rotatably connected inside the cross frame. The drive screw is rotated by a motor, and a pair of guide rods are provided inside the cross frame.
[0013] As a further technical solution, a movable lifting platform is connected to the drive screw and the guide rod, a polishing motor is installed on the movable lifting platform, a telescopic frame is provided on the lower end face of the cross frame, and a pressure wheel is connected to the lower end of the telescopic frame.
[0014] As a further technical solution, the clamping assembly includes several elongated holes, a round rod is provided in the elongated hole, a movable rod is slidably connected to the round rod, the movable rod is slidably fitted with the inner surface of the elongated hole, and a rotating disk is rotatably connected to the bottom of the mounting platform.
[0015] As a further technical solution, the rotating disk is connected to the output end of the drive motor, the bottom surface of the rotating disk is rotatably connected to the lower end of the moving rod via a pin, a clamping frame is provided at the upper end of the moving rod, and a support disc is provided on the surface of the mounting platform.
[0016] As a further technical solution, the transmission connection assembly includes a second motor, which is fixed to the side surface of the upright, and a drive gear is provided at the output end of the second motor. Several columns are provided around the circumference of the base surface.
[0017] As a further technical solution, a slide rail is provided at the upper end of the column, the installation platform is rotatably connected in the slide rail, and an external gear is provided around the bottom surface of the installation platform, with the drive gear meshing with the external gear.
[0018] As a further technical solution, the surface of the support disc and the bottom surface of the clamping frame are at the same plane height.
[0019] As a further technical solution, the clamping frame has an arc-shaped structure, and the clamping frames are distributed at the four opposite corners of the surface of the mounting platform.
[0020] As a further technical solution, the mobile lifting platform can control the polishing motor to move vertically up and down.
[0021] As a further technical solution, the telescopic frame adopts a telescopic structure driven by elasticity.
[0022] The working principle and beneficial effects of this utility model are as follows:
[0023] 1. This utility model is equipped with a downward grinding component. Through the interaction of the drive screw, the movable lifting platform, the polishing motor, the telescopic frame and the pressure wheel, the polishing motor can be controlled by the drive screw to perform linear movement polishing. The telescopic frame with an elastic structure can press the pressure wheel onto the rotating saw blade through the elasticity, which can ensure that the polishing is stable.
[0024] 2. This utility model is equipped with a clamping assembly. Through the interaction of structures such as the round rod, moving rod, disc, transmission rod and clamping frame, the saw blade can be clamped in the middle by the synchronous movement of the clamping frames at the four corners. This can center the saw blade and make it coaxial with the installation platform, eliminating the need for position and level adjustments and ensuring a flat polishing effect. Attached Figure Description
[0025] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0026] Figure 1 This is a schematic diagram of the structure of this utility model;
[0027] Figure 2 This is an isometric drawing of the present invention;
[0028] Figure 3 This is an isometric view of the present invention from another perspective;
[0029] Figure 4 This is an isometric sectional view of the present invention;
[0030] In the diagram: 1. Base; 2. Upright frame; 3. Horizontal frame; 4. Telescopic cylinder; 5. Mounting platform; 6. Fixed frame; 7. Drive motor; 8. Downward grinding assembly; 8-1. Drive screw; 8-2. Guide rod; 8-3. Movable lifting platform; 8-4. Polishing motor; 8-5. Telescopic frame; 8-6. Pressure wheel; 9. Clamping assembly; 9-1. Long hole; 9-2. Round rod; 9-3. Moving rod; 9-4. Rotary disk; 9-5. Transmission rod; 9-6. Clamping frame; 9-7. Supporting disk; 10. Transmission connection assembly; 10-1. Second motor; 10-2. Drive gear; 10-3. Column; 10-4. Slide frame; 10-5. External gear. Detailed Implementation
[0031] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0032] like Figures 1-4 As shown, this embodiment proposes a diamond saw blade polishing machine, including...
[0033] Base 1 and stand 2, with stand 2 fixed to the surface of base 1;
[0034] The horizontal frame 3 and the telescopic cylinder 4 are installed inside the vertical frame 2, and the horizontal frame 3 is fixed to the output end of the telescopic cylinder 4.
[0035] The downward grinding component 8 is located at the bottom of the crossbeam 3;
[0036] The mounting platform 5 and the transmission connection assembly 10 are mounted on the base 1 and the transmission connection assembly 10 is disposed between the mounting platform 5 and the base 1.
[0037] The fixture 6, drive motor 7, and clamping assembly 9 are provided. The fixture 6 is fixed to the bottom surface of the mounting platform 5, the drive motor 7 is mounted on the bottom surface of the fixture 6, and the clamping assembly 9 is mounted on the mounting platform 5.
[0038] The downward grinding assembly 8 includes a drive screw 8-1, which is rotatably connected inside the cross frame 3. The drive screw 8-1 is rotated by a motor. A pair of guide rods 8-2 are provided inside the cross frame 3. A movable lifting platform 8-3 is connected to the drive screw 8-1 and the guide rods 8-2. A polishing motor 8-4 is installed on the movable lifting platform 8-3. A telescopic frame 8-5 is provided on the lower end face of the cross frame 3. A pressure wheel 8-6 is connected to the lower end of the telescopic frame 8-5.
[0039] In this embodiment, in order to achieve the polishing effect while keeping the saw blade under downward pressure, a downward grinding component 8 is designed. A drive screw 8-1 and two guide rods 8-2 are installed in the cross frame 3. A movable lifting platform 8-3 is connected to the drive screw 8-1 and the guide rods 8-2. The movable lifting platform 8-3 can be moved between each other by controlling the drive screw 8-1. A polishing motor 8-4 is installed on the movable lifting platform 8-3. The polishing motor 8-4 is moved downward to contact the saw blade by controlling the movable lifting platform 8-3. A telescopic frame 8-5 and a pressure wheel 8-6 are set at the bottom of the cross frame 3, which can press on the surface of the saw blade during polishing.
[0040] Furthermore, the clamping assembly 9 includes several elongated holes 9-1, with a round rod 9-2 installed inside each elongated hole 9-1. A movable rod 9-3 is slidably connected to the round rod 9-2. The movable rod 9-3 slides against the inner surface of the elongated hole 9-1. A rotating disk 9-4 is rotatably connected to the bottom of the mounting platform 5. The rotating disk 9-4 is connected to the output end of the drive motor 7. A transmission rod 9-5 is rotatably connected to the bottom surface of the rotating disk 9-4 and the lower end of the movable rod 9-3 via a pin. A clamping frame 9-6 is installed at the upper end of the movable rod 9-3. A support disc 9-7 is installed on the surface of the mounting platform 5.
[0041] In this embodiment, a clamping assembly 9 is designed to achieve a firm clamping effect on the saw blade. Multiple elongated holes 9-1 are provided on the surface of the mounting platform 5, and a round rod 9-2 is provided in the elongated hole 9-1. A movable rod 9-3 is slidably connected to the round rod 9-2. The movable rod 9-3 can move linearly in the elongated hole 9-1. A rotating disk 9-4 is rotatably connected to the bottom of the mounting platform 5. The rotating disk 9-4 is controlled to rotate by a drive motor 7. The bottom surface of the rotating disk 9-4 is rotatably connected to the lower end of the transmission rod 9-5 through a pin. When the rotating disk 9-4 rotates, it will pull the movable rod 9-3 through the transmission rod 9-5. A clamping frame 9-6 is provided at the upper end of the movable rod 9-3. The saw blade can be clamped by the clamping frame 9-6 to maintain a centered position. A support disk 9-7 is provided on the surface of the mounting platform 5. The support disk 9-7 is attached to the bottom surface of the saw blade to keep the saw blade horizontal.
[0042] Furthermore, the transmission connection assembly 10 includes a second motor 10-1, which is fixed to the side surface of the support frame 2. The output end of the second motor 10-1 is provided with a drive gear 10-2. Several columns 10-3 are arranged around the surface of the base 1. A slide frame 10-4 is provided at the upper end of the column 10-3. The mounting platform 5 is rotatably connected to the slide frame 10-4. An external gear 10-5 is arranged around the bottom surface of the mounting platform 5. The drive gear 10-2 meshes with the external gear 10-5.
[0043] In this embodiment, in order to achieve the effect of rotatable mounting platform 5, a transmission connection assembly 10 is designed. A second motor 10-1 is installed on one side of the frame 2. A drive gear 10-2 is provided at the output end of the second motor 10-1. Multiple columns 10-3 are provided around the surface of the base 1. A slide frame 10-4 is provided at the upper end of the column 10-3. The mounting platform 5 is rotatably connected in the slide frame 10-4 and can rotate inside. An external gear 10-5 is provided at the bottom of the mounting platform 5. The external gear 10-5 meshes with the drive gear 10-2. The rotation of the mounting platform 5 can be controlled by the second motor 10-1.
[0044] Furthermore, the surface of the support disc 9-7 and the bottom surface of the clamping bracket 9-6 are at the same plane height.
[0045] In this embodiment, by using the same plane height, the clamping frame 9-6 can be closely attached to the saw blade and keep the saw blade stable during the process.
[0046] Furthermore, the clamping frame 9-6 has an arc-shaped structure and is distributed at the four opposite corners of the surface of the mounting platform 5.
[0047] In this embodiment, the arc-shaped structure allows the clamping frame 9-6 to fit closely to the saw blade, thus correcting the position of the saw blade and maintaining its coaxiality.
[0048] Furthermore, the movable lifting platform 8-3 can control the polishing motor 8-4 to move vertically up and down.
[0049] In this embodiment, the mobile lifting platform 8-3 adopts a built-in hydraulic telescopic structure to control the vertical movement of the polishing motor 8-4, which can ensure stability during polishing.
[0050] Furthermore, the telescopic frame 8-5 adopts a telescopic structure driven by elasticity.
[0051] In this embodiment, the pressure roller 8-6 is able to generate a certain downward pressure through the elastic structure with a built-in spring.
[0052] When needed, place the saw blade on the support disc 9-7 on the surface of the mounting platform 5, start the drive motor 7 to control the rotating disc 9-4 to rotate, and pull the moving rod 9-3 through the transmission rod 9-5 to cause multiple clamping frames 9-6 to retract and clamp the saw blade simultaneously. Then, start the moving lifting platform 8-3 to control the polishing motor 8-4 to descend and contact the saw blade, start the polishing motor 8-4 to start polishing, and at the same time start the second motor 10-1 to control the rotation of the mounting platform 5. As the polishing starts, start the drive screw 8-1 to control the polishing motor 8-4 to move linearly at a uniform speed to polish the surface of the saw blade evenly. After completion, open the clamping frame 9-6 and take out the saw blade.
[0053] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A diamond saw blade polishing machine, characterized in that, include A base (1) and a support (2), wherein the support (2) is fixed to the surface of the base (1); A horizontal frame (3) and a telescopic cylinder (4), wherein the telescopic cylinder (4) is installed inside the vertical frame (2), and the horizontal frame (3) is fixed to the output end of the telescopic cylinder (4); A downward grinding assembly (8) is disposed at the bottom of the crossbar (3); The mounting platform (5) and the transmission connection assembly (10) are provided, wherein the mounting platform (5) is disposed on the base (1) and the transmission connection assembly (10) is disposed between the mounting platform (5) and the base (1); The mounting platform (5) includes a fixed frame (6), a drive motor (7), and a clamping assembly (9). The fixed frame (6) is fixed to the bottom surface of the mounting platform (5), the drive motor (7) is mounted on the bottom surface of the fixed frame (6), and the clamping assembly (9) is mounted on the mounting platform (5). The pressing and grinding assembly (8) includes a drive screw (8-1), which is rotatably connected to the cross frame (3). The drive screw (8-1) is rotated by a motor. A pair of guide rods (8-2) are provided inside the cross frame (3).
2. The diamond saw blade polishing machine according to claim 1, characterized in that, A movable lifting platform (8-3) is connected to the drive screw (8-1) and the guide rod (8-2). A polishing motor (8-4) is installed on the movable lifting platform (8-3). A telescopic frame (8-5) is provided on the lower end face of the cross frame (3). A pressure wheel (8-6) is connected to the lower end of the telescopic frame (8-5).
3. A diamond saw blade polishing machine according to claim 1, characterized in that, The clamping assembly (9) includes several elongated holes (9-1), and a round rod (9-2) is provided in the elongated hole (9-1). A movable rod (9-3) is slidably connected to the round rod (9-2). The movable rod (9-3) is slidably attached to the inner surface of the elongated hole (9-1). A rotating disk (9-4) is rotatably connected to the bottom of the mounting platform (5).
4. A diamond saw blade polishing machine according to claim 3, characterized in that, The rotating disk (9-4) is connected to the output end of the drive motor (7). The bottom surface of the rotating disk (9-4) is rotatably connected to the lower end of the moving rod (9-3) via a pin shaft and a transmission rod (9-5). A clamping frame (9-6) is provided at the upper end of the moving rod (9-3). A support disc (9-7) is provided on the surface of the mounting platform (5).
5. A diamond saw blade polishing machine according to claim 1, characterized in that, The transmission connection assembly (10) includes a second motor (10-1), which is fixed to the side surface of the stand (2). The output end of the second motor (10-1) is provided with a drive gear (10-2), and a plurality of columns (10-3) are provided around the surface of the base (1).
6. A diamond saw blade polishing machine according to claim 5, characterized in that, The upper end of the column (10-3) is provided with a slide frame (10-4), and the mounting platform (5) is rotatably connected in the slide frame (10-4). An external gear (10-5) is provided around the bottom surface of the mounting platform (5), and the drive gear (10-2) meshes with the external gear (10-5).
7. A diamond saw blade polishing machine according to claim 4, characterized in that, The surface of the support disc (9-7) and the bottom surface of the clamping frame (9-6) are at the same plane height.
8. A diamond saw blade polishing machine according to claim 4, characterized in that, The clamping frame (9-6) has an arc-shaped structure and is distributed at the four opposite corners of the surface of the mounting platform (5).
9. A diamond saw blade polishing machine according to claim 2, characterized in that, The movable lifting platform (8-3) can control the polishing motor (8-4) to move vertically up and down.
10. A diamond saw blade polishing machine according to claim 2, characterized in that, The telescopic frame (8-5) adopts a telescopic structure driven by elasticity.