Vibrating and compacting device for automatic pouring of slag sluice wear-resistant material

Abstract

The utility model belongs to the technical field of pouring, and particularly relates to a vibrating and compacting device for automatic pouring of a slag sluice wear-resistant material, which comprises a base for pouring the slag sluice wear-resistant material, the top of the base is fixedly connected with a support plate, the top of the support plate is provided with a vibrating piece, the vibrating piece comprises a vibrating motor, and the vibrating motor is connected with the base. And an output shaft of the vibration motor is fixedly connected with a transmission flexible shaft. The vibrating device is reasonable in structural design, the vibrating rod can be elastically connected to the mounting seat through the elastic connecting mechanism, so that the vibrating frequency of the vibrating rod is not affected, the compact vibrating effect is greatly improved, the damping purpose can be achieved, electrical equipment on the device is prevented from being damaged due to excessive vibration, and the service life of the device is prolonged. And the insertion depth of the vibrating rod can be adjusted according to the depth of the wear-resistant material of the slag sluice, and the vibrating rod can be held by hand instead of manual work, so that numbness of hands of personnel caused by long-time vibration is avoided.

Description

Technical Field

[0001] This utility model relates to the field of casting technology, and in particular to a vibratory compaction device for automatic casting of abrasive material in slag ditch. Background Technology

[0002] When using abrasion-resistant slag-flushing material for pouring, air bubbles must be removed and the material compacted to ensure a dense bond and eliminate honeycomb-like pitting, thereby improving its strength. A search revealed a novel concrete vibrator for municipal traffic road engineering, Chinese patent number CN214194033U, comprising a vibrator frame with rollers at the bottom, a vibrating motor and a vibrating rod at the top, and a drive mechanism for vertically driving the vibrating rod.

[0003] However, the above-mentioned vibratory compaction device for pouring still has shortcomings. The vibratory rod is directly fixed to the sliding plate, which will reduce the vibration frequency of the vibratory rod itself, thereby reducing the compaction effect of the vibratory rod. Therefore, we propose a vibratory compaction device for automatic pouring of wear-resistant material in slag ditch to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to solve the above-mentioned shortcomings and to propose a vibratory compaction device for automatic pouring of abrasion-resistant material in slag ditch.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A vibratory compaction device for automatic pouring of abrasive material in slag flushing trenches includes a base for pouring the abrasive material in the slag flushing trenches. A support plate is fixedly connected to the top of the base. A vibratory element is provided on the top of the support plate. The vibratory element includes a vibratory motor. A transmission flexible shaft is fixedly connected to the output shaft of the vibratory motor. A vibratory rod for vibrating and compacting the abrasive material in the slag flushing trenches is fixedly connected to the bottom end of the transmission flexible shaft. A mounting seat is provided on one side of the support plate. An elastic connection mechanism is provided between the mounting seat and the vibratory rod. A lifting mechanism is provided between the base, the support plate, and the mounting seat.

[0007] In a preferred embodiment of this invention, a fixed base is fixedly connected to the top of the support plate, and the vibration motor is fixedly connected to the top of the fixed base.

[0008] As a preferred embodiment of this invention, the bottom of the base is rotatably connected to four casters.

[0009] As a preferred embodiment of this utility model, the top of the base is fixedly connected to an inclined plate, which is fixedly connected to one side of the support plate.

[0010] In a preferred embodiment of this utility model, a groove is provided on one side of the support plate, and the lifting mechanism includes a servo motor fixedly connected to the top of the base and a threaded rod rotatably connected to the inner wall of the bottom of the base. A drive shaft is fixedly connected to the output shaft of the servo motor, and a drive gear is fixedly connected to the bottom end of the drive shaft. A driven gear is fixedly sleeved on the outer side of the threaded rod, and the drive gear meshes with the driven gear. A lifting plate is threadedly sleeved on the outer side of the threaded rod, and the mounting base is fixedly connected to one side of the lifting plate.

[0011] As a preferred embodiment of this utility model, two limiting rods are fixedly connected between the top inner wall of the groove and the top of the base, and the lifting plate is slidably sleeved on the outside of the two limiting rods and slidably sleeved in the groove.

[0012] In a preferred embodiment of this invention, two sliding grooves are provided on one side of the mounting base. The elastic connection mechanism includes a fixed sleeve fixedly fitted on the outside of the vibrator and a spring 1 fixedly connected to the inner wall of the sliding groove. A slider is fixedly connected to one end of each of the two spring 1s that are close to each other. Two ear plates are fixedly connected to one side of each of the two sliders. The same connecting rod is rotatably connected between the two ear plates. One end of each connecting rod is rotatably connected to one side of the fixed sleeve. A rubber pad is fixedly connected to one side of the mounting base. A spring 2 and a damper are fixedly connected to one side of the rubber pad. One end of the spring 2 and the damper are fixedly connected to one side of the fixed sleeve.

[0013] In a preferred embodiment of this utility model, the same guide rod is fixedly connected to the top inner wall and the bottom inner wall of the slide groove, two sliders are respectively slidably sleeved on the outside of the corresponding guide rod, two springs are respectively sleeved on the outside of the corresponding guide rod, and the spring is sleeved on the outside of the damper.

[0014] In this utility model, a vibratory compaction device for automatic pouring of abrasive material in slag ditch can be moved by a moving wheel to push the pouring area of ​​abrasive material to be vibrated in the slag ditch. The rubber pad can dampen vibration in any direction. The damper and spring 2 can dampen lateral vibration. The connecting rod, slider and spring 1 can dampen both lateral and vertical vibration. The vibrator can be elastically connected to the mounting base without affecting the vibration frequency of the vibrator, thus greatly improving the compaction effect.

[0015] In this utility model, a vibratory compaction device for automatic pouring of wear-resistant material in slag flushing trenches is described. When vibrating, a servo motor is started, which drives the rotation of the drive shaft and the active gear. The active gear drives the rotation of the driven gear and the threaded rod. Under the limit of the groove and the limiting rod, the threaded rod drives the lifting plate, the mounting base and the vibrator to move vertically downward and insert into the wear-resistant material in the slag flushing trench for vibration. Not only can the insertion depth of the vibrator be adjusted according to the depth of the wear-resistant material in the slag flushing trench, but it can also replace manual handling of the vibrator, avoiding numbness in the hands of personnel caused by prolonged vibration.

[0016] This utility model has a reasonable structural design. Through the elastic connection mechanism, the vibrator can be elastically connected to the mounting base, which does not hinder the vibration frequency of the vibrator and greatly improves the compaction effect. It can achieve the purpose of shock absorption, avoid excessive vibration and damage to the electrical equipment on the device. The insertion depth of the vibrator can be adjusted according to the depth of the abrasive material in the slag flushing ditch. It can also replace manual handling of the vibrator, avoiding numbness in the hands of personnel caused by prolonged vibration. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a vibratory compaction device for automatic pouring of abrasion-resistant material in slag flushing trenches, as proposed in this utility model.

[0018] Figure 2 This is a cross-sectional view of a vibratory compaction device for automatic pouring of abrasive material in slag flushing trenches, as proposed in this utility model.

[0019] Figure 3 for Figure 1 A schematic diagram of the structure of part A;

[0020] Figure 4 for Figure 2 A schematic diagram of the structure of part B.

[0021] In the diagram: 1. Base; 2. Casters; 3. Support plate; 4. Mounting seat; 5. Lifting mechanism; 6. Inclined plate; 7. Vibrator; 8. Elastic connection mechanism; 9. Fixed seat; 51. Lifting plate; 52. Servo motor; 53. Drive shaft; 54. Drive gear; 55. Driven gear; 56. Threaded rod; 57. Limiting rod; 58. Groove; 71. Vibration motor; 72. Transmission flexible shaft; 73. Vibrator; 801. Fixed sleeve; 802. Slide groove; 803. Guide rod; 804. Slider; 805. Spring 1; 806. Ear plate; 807. Connecting rod; 808. Rubber pad; 809. Damper; 810. Spring 2. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figure 1-4 A vibratory compaction device for automatic pouring of abrasive material in slag flushing trenches includes a base 1 for pouring abrasive material in slag flushing trenches, a support plate 3 fixedly connected to the top of the base 1, a vibrator 7 on the top of the support plate 3, the vibrator 7 including a vibratory motor 71, a transmission flexible shaft 72 fixedly connected to the output shaft of the vibratory motor 71, a vibrating rod 73 for vibrating and compacting the abrasive material in slag flushing trenches fixedly connected to the bottom end of the transmission flexible shaft 72, a mounting seat 4 on one side of the support plate 3, an elastic connection mechanism 8 between the mounting seat 4 and the vibrating rod 73, and a lifting mechanism 5 between the base 1, the support plate 3 and the mounting seat 4.

[0024] Specifically, a fixed base 9 is fixedly connected to the top of the support plate 3, and the vibration motor 71 is fixedly connected to the top of the fixed base 9, which facilitates the support and fixation of the vibration motor 71.

[0025] Specifically, the bottom of the base 1 is rotatably connected to four casters 2, which facilitates the movement of the device.

[0026] Specifically, a sloping plate 6 is fixedly connected to the top of the base 1. The sloping plate 6 is fixedly connected to one side of the support plate 3, which can support and reinforce the support plate 3.

[0027] Specifically, refer to Figure 1 , Figure 2 and Figure 4 As shown, a groove 58 is provided on one side of the support plate 3. The lifting mechanism 5 includes a servo motor 52 fixedly connected to the top of the base 1 and a threaded rod 56 rotatably connected to the inner wall of the bottom of the base 1. A drive shaft 53 is fixedly connected to the output shaft of the servo motor 52. A drive gear 54 is fixedly connected to the bottom end of the drive shaft 53. A driven gear 55 is fixedly sleeved on the outer side of the threaded rod 56. The drive gear 54 and the driven gear 55 mesh with each other. A lifting plate 51 is threadedly sleeved on the outer side of the threaded rod 56. The mounting base 4 is fixedly connected to one side of the lifting plate 51.

[0028] The above scheme is adopted as follows: When vibrating, the servo motor 52 is started. The servo motor 52 drives the drive shaft 53 and the drive gear 54 to rotate. The drive gear 54 drives the driven gear 55 and the threaded rod 56 to rotate. Under the limit of the groove 58 and the limit rod 57, the threaded rod 56 drives the lifting plate 51, the mounting base 4 and the vibrating rod 73 to move vertically downward and insert into the wear-resistant material in the slag flushing ditch for vibration. Not only can the insertion depth of the vibrating rod 73 be adjusted according to the depth of the wear-resistant material in the slag flushing ditch, but it can also replace manual handling of the vibrating rod 73, avoiding numbness in the hands of personnel caused by prolonged vibration.

[0029] Specifically, two limiting rods 57 are fixedly connected between the top inner wall of the groove 58 and the top of the base 1. The lifting plate 51 is slidably sleeved on the outside of the two limiting rods 57 and slidably sleeved in the groove 58, which facilitates the guiding and limiting of the lifting plate 51, making its lifting and lowering more stable.

[0030] Specifically, refer to Figure 1-3 As shown, two grooves 802 are provided on one side of the mounting base 4. The elastic connection mechanism 8 includes a fixed sleeve 801 fixedly sleeved on the outside of the vibrator 73, and a spring 805 fixedly connected to the inner wall of the groove 802. A slider 804 is fixedly connected to one end of each of the two springs 805 that are close to each other. Two ear plates 806 are fixedly connected to one side of each of the two sliders 804. The same connecting rod 807 is rotatably connected between the two ear plates 806. One end of each connecting rod 807 is rotatably connected to one side of the fixed sleeve 801. A rubber pad 808 is fixedly connected to one side of the mounting base 4. A spring 810 and a damper 809 are fixedly connected to one side of the rubber pad 808. One end of the spring 810 and the damper 809 are fixedly connected to one side of the fixed sleeve 801.

[0031] The above scheme is adopted as follows: the movable wheel 2 can be used to push the abrasive material pouring area of ​​the slag trench to be vibrated; the rubber pad 808 can dampen vibration in any direction; the damper 809 and spring 810 can dampen lateral vibration; the connecting rod 807, slider 804 and spring 805 can dampen both lateral and vertical vibration; and the vibrating rod 73 can be elastically connected to the mounting base 4, so as not to hinder the vibration frequency of the vibrating rod 73 and improve the compaction effect.

[0032] Specifically, the same guide rod 803 is fixedly connected to the top inner wall and the bottom inner wall of the slide 802. Two sliders 804 are respectively slidably sleeved on the outside of the corresponding guide rod 803. Two springs 805 are respectively sleeved on the outside of the corresponding guide rod 803. Spring 810 is sleeved on the outside of the damper 809, which facilitates the guidance of sliders 804, springs 805 and spring 810, making their movement more stable and smooth.

[0033] In this invention, during use, the movable wheel 2 can push the abrasion-resistant material pouring area of ​​the slag-filling trench to be vibrated. The rubber pad 808 can dampen vibrations in any direction. The damper 809 and spring 810 can dampen lateral vibrations. The connecting rod 807, slider 804, and spring 805 can dampen both lateral and vertical vibrations. Furthermore, the vibrating rod 73 can be elastically connected to the mounting base 4, thus not hindering the vibration frequency of the vibrating rod 73, further improving the compaction effect. When vibrating, the device starts... The servo motor 52 drives the drive shaft 53 and the drive gear 54 to rotate. The drive gear 54 drives the driven gear 55 and the threaded rod 56 to rotate. Under the limit of the groove 58 and the limit rod 57, the threaded rod 56 drives the lifting plate 51, the mounting base 4 and the vibrating rod 73 to move vertically downward and insert into the wear-resistant material in the slag flushing ditch for vibration. Not only can the insertion depth of the vibrating rod 73 be adjusted according to the depth of the wear-resistant material in the slag flushing ditch, but it can also replace manual handling of the vibrating rod 73, avoiding numbness in the hands caused by prolonged vibration.

Claims

1. A vibratory compaction device for automatic pouring of abrasion-resistant material in slag flushing trenches, characterized in that, The system includes a base (1) for pouring abrasive material for slag flushing trenches. A support plate (3) is fixedly connected to the top of the base (1). A vibrator (7) is provided on the top of the support plate (3). The vibrator (7) includes a vibration motor (71). A transmission flexible shaft (72) is fixedly connected to the output shaft of the vibration motor (71). A vibrating rod (73) for compacting the abrasive material in the slag flushing trench is fixedly connected to the bottom end of the transmission flexible shaft (72). A mounting seat (4) is provided on one side of the support plate (3). An elastic connection mechanism (8) is provided between the mounting seat (4) and the vibrating rod (73). A lifting mechanism (5) is provided between the base (1), the support plate (3), and the mounting seat (4).

2. The vibratory compaction device for automatic pouring of abrasion-resistant material in slag flushing trenches according to claim 1, characterized in that, The top of the support plate (3) is fixedly connected to a fixed seat (9), and the vibration motor (71) is fixedly connected to the top of the fixed seat (9).

3. The vibratory compaction device for automatic pouring of abrasion-resistant material in slag flushing trenches according to claim 1, characterized in that, The base (1) has four rotatable wheels (2) rotatably connected to its bottom.

4. The vibratory compaction device for automatic pouring of abrasion-resistant material in slag flushing trenches according to claim 1, characterized in that, An inclined plate (6) is fixedly connected to the top of the base (1), and the inclined plate (6) is fixedly connected to one side of the support plate (3).

5. The vibratory compaction device for automatic pouring of abrasion-resistant material in slag flushing trenches according to claim 1, characterized in that, The support plate (3) has a groove (58) on one side. The lifting mechanism (5) includes a servo motor (52) fixedly connected to the top of the base (1) and a threaded rod (56) rotatably connected to the inner wall of the bottom of the base (1). A drive shaft (53) is fixedly connected to the output shaft of the servo motor (52). A drive gear (54) is fixedly connected to the bottom end of the drive shaft (53). A driven gear (55) is fixedly sleeved on the outside of the threaded rod (56). The drive gear (54) meshes with the driven gear (55). A lifting plate (51) is threadedly sleeved on the outside of the threaded rod (56). The mounting base (4) is fixedly connected to one side of the lifting plate (51).

6. The vibratory compaction device for automatic pouring of abrasion-resistant material in slag flushing trenches according to claim 5, characterized in that, Two limiting rods (57) are fixedly connected between the top inner wall of the groove (58) and the top of the base (1). The lifting plate (51) is slidably sleeved on the outside of the two limiting rods (57) and the lifting plate (51) is slidably sleeved in the groove (58).

7. The vibratory compaction device for automatic pouring of abrasion-resistant material in slag flushing trenches according to claim 1, characterized in that, Two grooves (802) are provided on one side of the mounting base (4). The elastic connection mechanism (8) includes a fixed sleeve (801) fixedly sleeved on the outside of the vibrating rod (73) and a spring (805) fixedly connected to the inner wall of the groove (802). The ends of the two springs (805) that are close to each other are fixedly connected to sliders (804). The sides of the two sliders (804) are fixedly connected to two ear plates (806). The two ear plates (806) are rotatably connected to the same connecting rod (807). One end of the two connecting rods (807) is rotatably connected to one side of the fixed sleeve (801). A rubber pad (808) is fixedly connected to one side of the mounting base (4). A spring (810) and a damper (809) are fixedly connected to one side of the rubber pad (808). One end of the spring (810) and the damper (809) are fixedly connected to one side of the fixed sleeve (801).

8. The vibratory compaction device for automatic pouring of abrasion-resistant material in slag flushing trenches according to claim 7, characterized in that, The same guide rod (803) is fixedly connected to the top inner wall and the bottom inner wall of the slide groove (802). Two sliders (804) are respectively slidably sleeved on the outside of the corresponding guide rod (803). Two springs (805) are respectively sleeved on the outside of the corresponding guide rod (803). The spring (810) is sleeved on the outside of the damper (809).

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