Rock wool pressing device for rock wool insulation board processing
By setting up first and second roller groups rotating in opposite directions in the rock wool insulation board processing device, the problem of low pressing efficiency of rock wool sheets is solved, realizing efficient large-scale pressing production and ensuring the uniformity and consistency of rock wool boards.
Patent Information
- Application Number
- CN202520077145.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-01-14
AI Technical Summary
The existing rock wool sheet compression process is inefficient and cannot meet the needs of mass production.
Design a rock wool insulation board processing device, including a first roller group set on the base and a second roller group located above it, multiple pressing rollers and power rollers are horizontally rotated and assembled, and the driving components drive in opposite directions, so that the power rollers rotate in opposite directions, thereby realizing continuous extrusion, conveying and pressing of rock wool sheets.
The increased density of rock wool sheets makes them suitable for large-scale production, improves compression efficiency, and ensures the uniformity and consistency of rock wool boards.
Smart Images
Figure CN223821153U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rock wool board processing technical field, especially relate to a rock wool insulation board processing rock wool compaction device. BACKGROUND
[0002] Rock wool insulation board is a kind of inorganic fiber board made of basalt and other natural minerals as main raw material, through high-temperature melting, fiberization and other processes, has heat preservation, fire resistance, sound absorption, waterproof, durable, easy construction, green environmental protection and many excellent properties, widely used in building exterior wall, roof, floor and other parts of the heat preservation, and fire wall, fire door and elevator shaft fire isolation, also used in industry, ship, agriculture and other fields.
[0003] In order to improve the heat preservation performance of rock wool insulation board, facilitate construction and increase strength, in the production process of rock wool insulation board, rock wool sheet needs to be compacted, and the contact between rock wool fibers can be made more closely by moderate compaction, air convection is reduced, heat transfer is reduced, heat preservation effect is improved, compacted rock wool is more compact, not easy to be blown away or fall off, convenient for fixing and installing, in addition, the overall structural strength of rock wool insulation board is improved. UTILITY MODEL CONTENTS
[0004] The utility model provides a kind of rock wool insulation board processing rock wool compaction device to solve the low efficiency of the existing rock wool sheet compaction treatment.
[0005] To solve the above technical problems, the utility model provides the following technical scheme:
[0006] The rock wool insulation board processing rock wool compaction device, including base, the base top is provided with first roller group and second roller group, the second roller group is located above the first roller group, the first roller group includes a plurality of first compaction rollers and two first power rollers located on both sides of the plurality of first compaction rollers, the plurality of first compaction rollers and the two first power rollers are all horizontally rotatable assembled on the base, the second roller group includes a plurality of second compaction rollers and two second power rollers located on both sides of the plurality of second compaction rollers, the plurality of second compaction rollers are horizontally rotatable assembled on the base corresponding to the plurality of first compaction rollers one by one, the two second power rollers are horizontally rotatable assembled on the base corresponding to the two first power rollers one by one, the positions corresponding to the two first power rollers on the base are all equipped with first driving members, the first driving members are drivingly connected with the corresponding first power rollers, the positions corresponding to the two second power rollers on the base are all equipped with second driving members, the second driving members are drivingly connected with the corresponding second power rollers, wherein the direction of the first driving member driving the corresponding first power roller rotates is opposite to the direction of the second driving member driving the corresponding second power roller rotates.
[0007] Optionally, vertical arms are vertically fixed at the edge sides of both ends of the base, first cross arms and second cross arms are horizontally connected between the two vertical arms located at the same long side of the base, the first cross arms are located below the second cross arms, the two ends of the plurality of first compaction rollers and the two first power rollers are rotatably installed on the two first cross arms located at both long sides of the base, the first driving members are arranged on the first cross arm located at one long side of the base at the positions corresponding to the corresponding first power rollers, the two ends of the plurality of second compaction rollers and the two second power rollers are rotatably installed on the two second cross arms located at both long sides of the base, the second driving members are arranged on the second cross arm located at one long side of the base at the positions corresponding to the corresponding second power rollers.
[0008] Further, the two ends of the first cross arm are fixedly connected with the two vertical arms located at both sides thereof respectively, and the two ends of the second cross arm are slidingly connected with the two vertical arms located at both sides thereof respectively.
[0009] Still further, a third cross arm is horizontally connected between the top ends of the two vertical arms located at the same long side of the base, an electric push rod is arranged on the third cross arm, and the telescopic end of the electric push rod penetrates through the third cross arm vertically downward and is connected with the second cross arm located below the third cross arm; a sliding groove is vertically formed in the side surface of the vertical arm facing the second cross arm connected therewith, and a sliding block is arranged at both ends of the second cross arm and slidingly engages with the adjacent sliding groove.
[0010] Optionally, the two first power rollers and the two second power rollers each comprise an inner roller and a rubber sleeve sleeved on the inner roller, the first driving member is in driving connection with the inner roller of the corresponding first power roller, and the second driving member is in driving connection with the inner roller of the corresponding second power roller.
[0011] Further, a plurality of rubber protrusions are uniformly arranged on the outer sidewall of the rubber sleeve in the circumferential direction, the rubber protrusions extend along the length direction of the rubber sleeve, and the rubber protrusions are integrally formed with the rubber sleeve.
[0012] Optionally, the maximum distance from the plurality of first pressing rollers to the base is equal to the maximum distance from the two first power rollers to the base, and the minimum distance from the plurality of second pressing rollers to the base is equal to the minimum distance from the two second power rollers to the base.
[0013] Optionally, the two sides of the base are downwardly bent and horizontally provided with mounting strip plates, and the mounting strip plates are provided with through holes.
[0014] Optionally, a connecting strip plate is connected between the bottom ends of the pair of vertical arms in the width direction of the base, and the connecting strip plate is provided with screws in threaded insertion with the base.
[0015] Compared with the prior art, the utility model has at least the following beneficial effects:
[0016] By arranging the first roller group and the second roller group above the first roller group on the top of the base, the plurality of pressing rollers and the two power rollers of the first roller group and the second roller group are horizontally rotatably arranged on the base, and the first driving member for driving the rotation of the first power roller and the second driving member for driving the rotation direction of the second power roller opposite to the rotation direction of the first power roller are arranged on the base, so that the first power roller and the second power roller located at the same end of the base can rotate towards each other, the rock wool sheet located between the first roller group and the second roller group can be extruded and conveyed from one end to the other end, meanwhile, the plurality of pressing rollers and the power rollers in the first roller group and the second roller group can continuously rotate and extrude the rock wool sheet, so that the density of the rock wool sheet is increased, the effect of pressing is achieved, the device is suitable for large-scale rock wool sheet pressing production, the efficiency is high, and the uniformity and consistency of the rock wool board can be ensured. BRIEF DESCRIPTION OF DRAWINGS
[0017] The drawings incorporated herein and forming part of the specification show embodiments of the present utility model, and together with the specification further serve to explain the principles of the present utility model, and enable one of ordinary skill in the relevant art to practice and use the present utility model.
[0018] Figure 1 It is an overall structure diagram of the rock wool pressing device for rock wool insulation board processing;
[0019] Figure 2 Structure diagram of the power roller;
[0020] Figure 3 Structure diagram of the end part of the power roller;
[0021] Figure 4 Structure diagram of the vertical arm;
[0022] Figure 5 Structure diagram of the Figure 4 Enlarged structure diagram of A in the
[0023] Reference signs:
[0024] 1, base; 2, first roller group; 3, second roller group; 4, second compression roller; 5, second power roller; 6, vertical arm; 7, first horizontal arm; 8, second horizontal arm; 9, third horizontal arm; 10, electric push rod; 11, mounting strip plate; 12, first driving member; 13, inner roller; 14, rubber sleeve; 15, rubber convex strip; 16, connecting strip plate; 17, screw; 18, sliding groove; 19, sliding block; 21, first compression roller; 22, first power roller; 121, second driving member.
[0025] As shown in the drawings, in order to clearly realize the structure of the embodiments of the present application, specific structures and devices are marked in the drawings, but this is only for the need of illustration, and is not intended to limit the present application in the specific structure, device and environment, and according to the specific needs, the devices and environment can be adjusted or modified by the ordinary skilled in the art DETAILED DESCRIPTION
[0026] The rock wool compression device for processing rock wool insulation board provided by the present application will be described in detail below in combination with the drawings and specific embodiments. It should be noted that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and other alternative ways can also be used by the skilled in the art to implement some known technologies; and the drawings are only used to more specifically describe the embodiments, and are not intended to specifically limit the present application.
[0027] It should be noted that in the specification, "one embodiment", "embodiment", "exemplary embodiment", "some embodiments" and the like indicate that the embodiments described can include specific features, structures or characteristics, but not necessarily every embodiment includes the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in combination with an embodiment, it should be within the knowledge of the skilled in the art to realize this feature, structure or characteristic in combination with other embodiments (whether or not explicitly described).
[0028] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.
[0029] It is understood that the meanings of “on”, “above”, and “above” in this utility model should be interpreted in the broadest manner, such that “on” not only means “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” not only means “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.
[0030] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.
[0031] like Figure 1 As shown in the figure, an embodiment of this utility model provides a rock wool pressing device for processing rock wool insulation boards, including a base 1. A first roller group 2 and a second roller group 3 are arranged on the top of the base 1. The second roller group 3 is located above the first roller group 2. The first roller group 2 includes multiple first pressing rollers 21 and two first power rollers 22 located on both sides of the multiple first pressing rollers 21. The multiple first pressing rollers 21 and the two first power rollers 22 are all horizontally rotatably mounted on the base 1. The second roller group 3 includes multiple second pressing rollers 4 and two second power rollers located on both sides of the multiple second pressing rollers 4. Roller 5, multiple second pressing rollers 4 and multiple first pressing rollers 21 are horizontally rotated and assembled on base 1 in a one-to-one correspondence. Two second power rollers 5 and two first power rollers 22 are horizontally rotated and assembled on base 1 in a one-to-one correspondence. A first driving member 12 is installed on base 1 at a position corresponding to the two first power rollers 22. The first driving member 12 is driven and connected to its corresponding first power roller 22. A second driving member 121 is installed on base 1 at a position corresponding to the two second power rollers 5. The second driving member 121 is driven and connected to its corresponding second power roller 5.
[0032] The first driving member 12 drives the corresponding first power roller 22 to rotate in the opposite direction to the direction in which the second driving member 121 drives the corresponding second power roller 5 to rotate, so that the first power roller 22 and the second power roller 5 located at the same end of the base 1 rotate towards each other, and the rock wool sheet located between the first roller group 2 and the second roller group 3 is extruded and conveyed from one end of the base 1 to the other end. At the same time, the plurality of pressing rollers and power rollers in the first roller group 2 and the second roller group 3 can continuously rotate and extrude the rock wool sheet, so that the density of the rock wool sheet increases, achieving the effect of pressing.
[0033] The rock wool pressing device for processing rock wool insulation boards of the embodiment has a conveying function for rock wool sheets, is suitable for large-scale rock wool sheet pressing production, has high efficiency, and can ensure the uniformity and consistency of the rock wool insulation boards.
[0034] In a preferred embodiment, as shown in Figure 2 and Figure 3 , the two first power rollers 22 and the two second power rollers 5 are each composed of an inner roller 13 and a rubber sleeve 14 sleeved on the inner roller 13. The first driving member 12 is drivingly connected to the inner roller 13 of the corresponding first power roller 22, and the second driving member 121 is drivingly connected to the inner roller 13 of the corresponding second power roller 5, so as to increase the frictional resistance between the rock wool sheet and the rollers, and ensure that the rock wool sheet can be smoothly conveyed between the first roller group 2 and the second roller group 3.
[0035] In order to further increase the frictional force between the rock wool sheet and the rollers, a plurality of rubber protrusions 15 are uniformly arranged on the outer side wall of the rubber sleeve 14 in the circumferential direction. The rubber protrusions 15 extend along the length direction of the rubber sleeve 14, and the rubber protrusions 15 are integrally formed with the rubber sleeve 14.
[0036] Please continue to refer to Figure 1 , vertical arms 6 are vertically fixed at the side edges of both ends of the base 1. First cross arms 7 and second cross arms 8 are horizontally connected between the two vertical arms 6 located at the same long side of the base 1. The first cross arms 7 are located below the second cross arms 8. The two ends of the plurality of first pressing rollers 21 and the two first power rollers 22 are respectively rotatably installed on the two first cross arms 7 located at the two long sides of the base 1. The first driving member 12 is arranged on the first cross arm 7 located at one long side of the base 1 at a position corresponding to the corresponding first power roller 22. The two ends of the plurality of second pressing rollers 4 and the two second power rollers 5 are respectively rotatably installed on the two second cross arms 8 located at the two long sides of the base 1. The second driving member 121 is arranged on the second cross arm 8 located at one long side of the base 1 at a position corresponding to the corresponding second power roller 5.
[0037] As shown in Figure 1 , Figure 4 and Figure 5As shown, the two ends of the first cross arm 7 are fixedly connected with the two vertical arms 6 located on the two sides thereof respectively, and the two ends of the second cross arm 8 are slidably connected with the two vertical arms 6 located on the two sides thereof respectively.
[0038] The top ends of the two vertical arms 6 located on the same long side of the base 1 are horizontally connected with the third cross arm 9, and the third cross arm 9 is provided with the electric push rod 10, and the telescopic end of the electric push rod 10 is vertically downwardly penetrated through the third cross arm 9 and connected with the second cross arm 8 located below the third cross arm 9, so as to drive the second cross arm 8 to ascend and descend through the electric push rod 10, thereby adjusting the distance between the first roller group 2 and the second roller group 3, and being suitable for pressing processing of rock wool sheets with different thicknesses.
[0039] Preferably, the side surface of the vertical arm 6 towards the second cross arm 8 connected therewith is vertically provided with the sliding groove 18, and the two ends of the second cross arm 8 are provided with the sliding block 19, and the sliding block 19 is slidably embedded with the sliding groove 18 adjacent thereto, so as to guide the ascending and descending of the second cross arm 8.
[0040] Preferably, the maximum distance between the plurality of first pressing rollers 21 and the base 1 is equal to the maximum distance between the two first power rollers 22 and the base 1, and the minimum distance between the plurality of second pressing rollers 4 and the base 1 is equal to the minimum distance between the two second power rollers 5 and the base 1, so as to ensure that the rock wool sheet can move in the direction parallel to the base 1 and ensure the flatness of the surface of the rock wool insulation board.
[0041] Preferably, the two sides of the base 1 are downwardly bent and horizontally provided with the mounting strip plate 11, and the mounting strip plate 11 is provided with the through hole, so as to be used for mounting and fixing the base 1.
[0042] Preferably, the bottom ends of the pair of vertical arms 6 along the width direction of the base 1 are connected with the connecting strip plate 16, and the connecting strip plate 16 is provided with the screw 17 screwed with the base 1, so as to fix the vertical arm 6 on the base 1.
[0043] The working principle of the technical scheme provided by the utility model is as follows:
[0044] In use, the rock wool sheet is sent into the first roller group 2 and the second roller group 3, the first driving member 12 and the second driving member 121 are started, the first power roller 22 and the second power roller 5 located at the same end of the base 1 are rotated towards each other, the rock wool sheet is extruded and conveyed from one end of the first roller group 2 and the second roller group 3 towards the other end, in the process, the plurality of pressing rollers and power rollers in the first roller group 2 and the second roller group 3 can continuously rotate and extrude the rock wool sheet, so that the density of the rock wool sheet is increased, and the pressing effect is achieved.
[0045] The utility model discloses a kind of rock wool insulation board processing rock wool compacting devices, by being provided with first roller group and the second roller group located above first roller group on the top of base, the multiple compression rollers and two power rollers of first roller group and second roller group are horizontally rotatable assembled on base, first driving element and second driving element that the rotating direction of the second power roller is opposite with the rotating direction of first power roller for driving first power roller rotation are further provided on base, it is convenient to make the first power roller and second power roller of being located at the same end of base face each other and rotate, rock wool sheet between first roller group and second roller group is extruded and transported from one end to the other end, simultaneously, multiple compression rollers and power rollers in first roller group and second roller group can continuously rotate and extrude rock wool sheet, the density of rock wool sheet increases, reach the effect of compacting, it is suitable for large-scale rock wool sheet compacting production, efficiency is high, and the uniformity and consistency of rock wool board can be guaranteed.
[0046] The utility model covers any alternative, modification, equivalent method and scheme made on the essence and range of the utility model. In order to make the public have thorough understanding to the utility model, specific details are explained in the following preferred embodiment of the utility model, and the utility model can be completely understood without the description of these details for those skilled in the art. In addition, in order to avoid unnecessary confusion to the essence of the utility model, well-known methods, processes, procedures, elements and circuits are not explained in detail.
[0047] The above is only preferred embodiment of the utility model, and it should be pointed out that, for ordinary skilled person in the prior art, on the premise of not departing from the principle of the utility model, a plurality of improvements and refinements can be made, and these improvements and refinements should be regarded as the protection range of the utility model.
Claims
1. A rock wool pressing device for processing rock wool insulation boards, comprising a base, characterized in that: The base has a first roller group and a second roller group on its top. The second roller group is located above the first roller group. The first roller group includes multiple first pressing rollers and two first power rollers located on both sides of the multiple first pressing rollers. The multiple first pressing rollers and the two first power rollers are horizontally rotatably mounted on the base. The second roller group includes multiple second pressing rollers and two second power rollers located on both sides of the multiple second pressing rollers. The multiple second pressing rollers are horizontally rotatably mounted on the base in a one-to-one correspondence with the multiple first pressing rollers. The two second power rollers are horizontally rotatably mounted on the base in a one-to-one correspondence with the two first power rollers. A first driving member is mounted on the base at a position corresponding to the two first power rollers. The first driving member is drivenly connected to its corresponding first power roller. A second driving member is mounted on the base at a position corresponding to the two second power rollers. The second driving member is drivenly connected to its corresponding second power roller. The direction in which the first driving member drives its corresponding first power roller to rotate is opposite to the direction in which the second driving member drives its corresponding second power roller to rotate.
2. The rock wool pressing device for processing rock wool insulation boards according to claim 1, characterized in that, Vertical arms are fixed vertically at both ends of the base. A first horizontal arm and a second horizontal arm are horizontally connected between the two vertical arms on the same long side of the base. The first horizontal arm is located below the second horizontal arm. The ends of the multiple first pressing rollers and the two first power rollers are respectively rotatably mounted on the two first horizontal arms on the two long sides of the base. The first driving member is set on the first horizontal arm on one long side of the base at the position corresponding to the first power roller. The ends of the multiple second pressing rollers and the two second power rollers are respectively rotatably mounted on the two second horizontal arms on the two long sides of the base. The second driving member is set on the second horizontal arm on one long side of the base at the position corresponding to the second power roller.
3. The rock wool pressing device for processing rock wool insulation boards according to claim 2, characterized in that, The two ends of the first horizontal arm are fixedly connected to two vertical arms located on both sides of it, and the two ends of the second horizontal arm are slidably connected to two vertical arms located on both sides of it.
4. The rock wool pressing device for processing rock wool insulation boards according to claim 3, characterized in that, A third horizontal arm is horizontally connected between the tops of the two vertical arms located on the same long side of the base. An electric push rod is provided on the third horizontal arm. The telescopic end of the electric push rod passes vertically downward through the third horizontal arm and connects to the second horizontal arm located below the third horizontal arm.
5. The rock wool pressing device for processing rock wool insulation boards according to claim 3, characterized in that, The vertical arm has a vertical groove on the side facing the second horizontal arm it connects to, and both ends of the second horizontal arm are provided with sliders, which slide and engage with the adjacent grooves.
6. The rock wool pressing device for processing rock wool insulation boards according to claim 1, characterized in that, The two first power rollers and the two second power rollers are each composed of an inner roller and a rubber sleeve fitted on the inner roller. The first driving member is driven connected to the inner roller of its corresponding first power roller, and the second driving member is driven connected to the inner roller of its corresponding second power roller.
7. The rock wool pressing device for processing rock wool insulation boards according to claim 6, characterized in that, Multiple rubber ridges are evenly provided on the outer side wall of the rubber sleeve along the circumference. The rubber ridges extend along the length of the rubber sleeve and are integrally formed with the rubber sleeve.
8. The rock wool pressing device for processing rock wool insulation boards according to claim 1, characterized in that, The maximum distance from the plurality of first pressing rollers to the base is equal to the maximum distance from the two first power rollers to the base, and the minimum distance from the plurality of second pressing rollers to the base is equal to the minimum distance from the two second power rollers to the base.
9. The rock wool pressing device for processing rock wool insulation boards according to claim 1, characterized in that, The base has downward-bending sides and horizontal mounting strips, with through holes on the mounting strips.
10. The rock wool pressing device for processing rock wool insulation boards according to claim 2, characterized in that, A connecting strip is connected between the bottom ends of a pair of vertical arms along the width direction of the base, and screws that are threaded into the base are threaded through the connecting strip.