Frame system for vehicle-mounted hydrogen system

By introducing a frame system with pulleys and limiting components into the on-board hydrogen system, the problem of difficult component installation was solved, achieving a stable and safe installation process and reducing the labor intensity of operators.

CN223821467UActive Publication Date: 2026-01-23YAPP AUTOMOTIVE PARTS
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Patent Information

Application Number
CN202520495055.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-01-23
Estimated Expiration
2035-03-20

AI Technical Summary

Technical Problem

In the existing framework of on-board hydrogen systems, component installation is difficult, increasing the labor intensity of operators and posing safety hazards.

Method used

A frame system including a hydrogen system frame, a fixed bracket, and a guide rail device was designed. The fixed bracket is slidably connected to the guide rail through pulleys and is fixed to the support bracket by a limiting component to achieve stable installation of components.

Benefits of technology

It simplifies the installation process of parts, reduces the labor intensity of operators, and improves the safety and stability of installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a frame system for a vehicle-mounted hydrogen system. The frame system comprises a hydrogen system frame, a fixed bracket and a guide rail device, the hydrogen system frame is arranged on the guide rail device; the fixing support is arranged on the guide rail device in a sliding mode and comprises a fixing frame and a fixing assembly, pulleys are arranged at the bottom of the fixing frame, and the fixing assembly is arranged on the fixing frame to form a plurality of installation parts used for installing parts; the guide rail device comprises a supporting support, a sliding rail and a limiting assembly, the supporting support is located at the bottom of the hydrogen system frame, the sliding rail is arranged in the supporting support, the sliding wheels and the sliding rail are arranged in a sliding mode, and the limiting assembly is arranged on the sliding rail and used for limiting the sliding wheels and the fixing frame. The problem that at present, parts are difficult to install is solved, the labor intensity of operators is effectively reduced, and the personal safety of the operators is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of hydrogen storage equipment technology, and more specifically, to a frame system for an on-board hydrogen system. Background Technology

[0002] Currently, most widely used on-board hydrogen systems in China are high-pressure gaseous hydrogen storage systems, which utilize high-pressure hydrogen storage cylinders to store and utilize hydrogen. In heavy-duty trucks and tractor units, the hydrogen storage cylinders are often arranged in a multi-layered stacked configuration. During mass production, to improve space utilization and meet lightweight requirements, the overall vehicle design often integrates some vehicle components such as batteries, DC-DC converters, and multi-function controllers onto the hydrogen system frame.

[0003] However, due to the small gaps between the frame and the components, installation difficulties often occur during actual installation, increasing the labor intensity of operators and making them more susceptible to injury.

[0004] Therefore, how to provide a framework system for on-board hydrogen systems has become a technical challenge that urgently needs to be solved in this field. Utility Model Content

[0005] One objective of this invention is to provide a new technical solution for a framework system for an on-board hydrogen system.

[0006] According to a first aspect of the present invention, a frame system for an on-board hydrogen system is provided, comprising: a hydrogen system frame, a fixing bracket, and a guide rail device; wherein the hydrogen system frame is disposed on the guide rail device.

[0007] The fixed bracket is slidably mounted on the guide rail device. The fixed bracket includes a fixed frame and a fixed component. The bottom of the fixed frame is provided with a pulley, and the fixed component is mounted on the fixed frame to form multiple mounting parts for mounting components.

[0008] The guide rail device includes a support bracket, a slide rail, and a limiting component. The support bracket is located at the bottom of the hydrogen system frame. The slide rail is disposed in the support bracket, and the pulley is slidably disposed with the slide rail. The limiting component is disposed on the slide rail and is used to limit the pulley and the fixed frame.

[0009] Optionally, the bottom of the slide rail is provided with an opening, which is located at both ends of the slide rail;

[0010] The limiting assembly includes two first connecting plates, two second connecting plates, a first limiting plate, and a second limiting plate. The two first connecting plates and the two second connecting plates are respectively spaced apart on both sides of the opening and connected to the bottom of the slide rail. The two sides of the first limiting plate and the second limiting plate are respectively connected to the first connecting plate and the second connecting plate. The included angle between the first limiting plate and the second limiting plate and the bottom of the slide rail is the same, and the junction of the first limiting plate and the second limiting plate is the lowest point.

[0011] Optionally, the first end of the first limiting plate and the first end of the second limiting plate are respectively horizontally arranged with respect to the two ends of the opening, the first limiting plate and the second limiting plate are inclined downward toward the support bracket, and there is a gap between the second end of the first limiting plate and the second end of the second limiting plate.

[0012] Optionally, the limiting component further includes a first limiting hole and a fixing block. The first limiting hole is located on both sides of the first end of the support bracket, and the fixing block is disposed on both sides of the first end of the fixed frame. The fixing block is provided with mounting holes corresponding to the first limiting hole. By installing first fastening bolts on the mounting holes and the first limiting hole, the fixed bracket is fixed on the support bracket.

[0013] Optionally, the limiting component further includes a second limiting hole and a third limiting hole. The second limiting hole is located on both sides of the second end of the support bracket, and the third limiting hole is disposed at the second end of the fixed frame and corresponds to the second limiting hole. The fixed bracket is fixed to the support bracket by installing a second fastening bolt on the third limiting hole and the second limiting hole.

[0014] Optionally, the guide rail device further includes two fixing plates, which are respectively located at both ends of the support bracket, and the length direction of the fixing plates is perpendicular to the length direction of the support bracket. The fixing plates are disposed at the bottom of the support bracket.

[0015] Optionally, the fixing assembly includes two first fixing rods, a second fixing rod, and two third fixing rods. The two first fixing rods are disposed at the first end of the fixing frame, the two third fixing rods are disposed at the second end of the fixing frame, and the second fixing rod is disposed at the center of the fixing frame.

[0016] The beneficial effects of this utility model are as follows:

[0017] This invention creates multiple mounting sections for installing components by incorporating pulleys at the bottom of a fixed frame and mounting components on the fixed frame. A support bracket is located at the bottom of the hydrogen system frame, and a slide rail is installed within the support bracket, with the pulleys sliding in conjunction with the slide rail. A limiting component is mounted on the slide rail. During assembly, the operator first installs the vehicle components onto the mounting sections. Then, the pulleys at the bottom of the fixed frame are placed on the slide rail, and the fixed frame moves to the end of the support bracket under the action of the pulleys. At this point, the fixed frame and pulleys are fixed to the support bracket by the limiting component, thus completing the component installation. This solves the current problem of difficult component installation, effectively reduces the labor intensity of operators, and ensures their personal safety.

[0018] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description

[0019] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present invention and, together with their description, serve to explain the principles of the present invention.

[0020] Figure 1 This is a structural diagram of the frame system for an on-board hydrogen system according to the present invention;

[0021] Figure 2 This is an exploded view of the frame system for an on-board hydrogen system according to the present invention.

[0022] Figure 3 This is a structural diagram of the limiting component of this utility model;

[0023] Figure 4 This is a structural diagram of the fixed bracket of this utility model.

[0024] The diagram shows the following: 1. Hydrogen system frame; 2. Fixed bracket; 21. Fixed frame; 22. Pulley; 23. Fixed component; 231. First fixed rod; 232. Second fixed rod; 233. Third fixed rod; 3. Guide rail device; 31. Support bracket; 32. Slide rail; 33. Opening; 34. Limiting component; 341. First connecting plate; 342. Second connecting plate; 343. First limiting plate; 344. Second limiting plate; 345. First limiting hole; 346. Fixed block; 347. Second limiting hole; 348. Third limiting hole; 349. Fixed plate; 4. Components. Detailed Implementation

[0025] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps set forth in these embodiments do not limit the scope of the present invention.

[0026] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.

[0027] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.

[0028] In all the examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.

[0029] like Figures 1 to 4 As shown, this embodiment of the present invention provides a frame system for an on-board hydrogen system, including: a hydrogen system frame 1, a fixing bracket 2, and a guide rail device 3; the hydrogen system frame 1 is mounted on the guide rail device 3. Specifically, multiple key components are installed on the hydrogen system frame 1, including a hydrogen source system, a fuel cell stack, a control system, a thermal management system, and an auxiliary system. These components work together to ensure the normal operation and efficient functioning of the hydrogen fuel cell system. The specific arrangement is not limited here.

[0030] The fixed bracket 2 is slidably mounted on the guide rail device 3. The fixed bracket 2 includes a fixed frame 21 and a fixed component 23. The bottom of the fixed frame 21 is provided with a pulley 22, and the fixed component 23 is mounted on the fixed frame 21 to form multiple mounting parts for mounting the component 4.

[0031] Specifically, the fixed bracket 2 is located between the hydrogen system frame 1 and the guide rail device 3. The mounting part is located above the fixed frame 21.

[0032] The guide rail device 3 includes a support bracket 31, a slide rail 32, and a limiting component 34. The support bracket 31 is located at the bottom of the hydrogen system frame 1. The slide rail 32 is disposed in the support bracket 31, and the pulley 22 is slidably disposed with the slide rail 32. The limiting component 34 is disposed on the slide rail 32 and is used to limit the pulley 22 and the fixed frame 21.

[0033] Specifically, during assembly, the operator first installs the vehicle component 4 onto the mounting section. Then, the pulley 22 at the bottom of the fixing frame 21 is placed on the slide rail 32, and the fixing frame 21 is moved to the end of the support bracket 31 under the action of the pulley 22. At this time, the fixing frame 21 and the pulley 22 are fixed to the support bracket 31 under the limiting action of the limiting component 34, thereby completing the installation of component 4.

[0034] This invention forms multiple mounting portions for installing components 4 by providing pulleys 22 at the bottom of a fixed frame 21 and mounting a fixing component 23 on the fixed frame 21; a support bracket 31 is located at the bottom of the hydrogen system frame 1, a slide rail 32 is installed in the support bracket 31, and the pulleys 22 slide alongside the slide rail 32; a limiting component 34 is installed on the slide rail 32. During assembly, the operator first installs the vehicle components 4 onto the mounting portions, then places the pulleys 22 at the bottom of the fixed frame 21 onto the slide rail 32, and moves the fixed frame 21 to the end of the support bracket 31 under the action of the pulleys 22. At this time, the fixed frame 21 and the pulleys 22 are fixed to the support bracket 31 under the limiting action of the limiting component 34, thereby completing the installation of components 4. This solves the current problem of difficult installation of components 4, effectively reduces the labor intensity of operators, and provides protection for the personal safety of operators.

[0035] In one embodiment of the frame system for an on-board hydrogen system of this utility model, such as Figures 1 to 4 As shown, the bottom of the slide rail 32 is provided with an opening 33, which is located at both ends of the slide rail 32.

[0036] The limiting assembly 34 includes two first connecting plates 341, two second connecting plates 342, a first limiting plate 343, and a second limiting plate 344. The two first connecting plates 341 and the two second connecting plates 342 are respectively spaced on both sides of the opening 33 and connected to the bottom of the slide rail 32. The two sides of the first limiting plate 343 and the second limiting plate 344 are respectively connected to the first connecting plate 341 and the second connecting plate 342. The included angle between the first limiting plate 343 and the second limiting plate 344 and the bottom of the slide rail 32 is the same, and the junction of the first limiting plate 343 and the second limiting plate 344 is the lowest point.

[0037] Specifically, the length of the opening 33 is greater than the length of the pulley 22, and the angle between the first limiting plate 343 and the second limiting plate 344 and the bottom of the slide rail 32 is an acute angle.

[0038] The first connecting plate 341, the second connecting plate 342, the first limiting plate 343, and the second limiting plate 344 form a downwardly recessed groove structure. When the pulley 22 moves to the opening 33, the pulley 22 will fall into the opening 33. At this time, the first limiting plate 343 and the second limiting plate 344 provide support for the pulley 22. Since the first limiting plate 343 and the second limiting plate 344 have an angle with the bottom of the slide rail 32, they limit the movement of the pulley 22, thereby avoiding the problem of the pulley 22 moving arbitrarily on the slide rail 32.

[0039] In one embodiment of the frame system for an on-board hydrogen system of this utility model, the first end of the first limiting plate 343 and the first end of the second limiting plate 344 are respectively horizontally arranged with the two ends of the opening 33. The first limiting plate 343 and the second limiting plate 344 are inclined downward toward the support bracket 31, and there is a gap between the second end of the first limiting plate 343 and the second end of the second limiting plate 344.

[0040] This utility model further enhances the limiting effect on the pulley 22 by tilting the first limiting plate 343 and the second limiting plate 344 towards the lower part of the support bracket 31 and setting a gap between the second end of the first limiting plate 343 and the second end of the second limiting plate 344.

[0041] In one embodiment of the frame system for an on-board hydrogen system of this utility model, such as Figures 1 to 4 As shown, the limiting component 34 also includes a first limiting hole 345 and a fixing block 346. The first limiting hole 345 is located on both sides of the first end of the support bracket 31, and the fixing block 346 is provided on both sides of the first end of the fixing frame 21. The fixing block 346 is provided with mounting holes corresponding to the first limiting hole 345. By installing the first fastening bolts on the mounting holes and the first limiting hole 345, the fixing bracket 2 is fixed on the support bracket 31.

[0042] This utility model uses a first limiting hole 345 located on both sides of the first end of the support bracket 31, and a mounting hole corresponding to the first limiting hole 345 is provided on the fixing block 346. By installing the first fastening bolt on the mounting hole and the first limiting hole 345, the fixing bracket 2 is fixed on the support bracket 31, thereby ensuring the stability of the connection between the support bracket 31 and the fixing bracket 2.

[0043] In one embodiment of the frame system for an on-board hydrogen system of this utility model, such as Figures 1 to 4As shown, the limiting component 34 also includes a second limiting hole 347 and a third limiting hole 348. The second limiting hole 347 is located on both sides of the second end of the support bracket 31, and the third limiting hole 348 is provided at the second end of the fixed frame 21 and corresponds to the second limiting hole 347. By installing second fastening bolts on the third limiting hole 348 and the second limiting hole 347, the fixed bracket 2 is fixed on the support bracket 31.

[0044] This invention provides a guarantee for fixing the fixed bracket 2 to the support bracket 31 by setting the second limiting hole 347 on both sides of the second end of the support bracket 31 and setting the third limiting hole 348 on the second end of the fixed frame 21, corresponding to the second limiting hole 347. By installing the second fastening bolt on the third limiting hole 348 and the second limiting hole 347, the fixed bracket 2 is fixed on the support bracket 31, which effectively improves the safety and stability of the frame system of this invention for vehicle hydrogen system during use.

[0045] In one embodiment of the frame system for an on-board hydrogen system of this utility model, such as Figures 1 to 4 As shown, the guide rail device 3 also includes two fixing plates 349, which are located at both ends of the support bracket 31, and the length direction of the fixing plates 349 is perpendicular to the length direction of the support bracket 31. The fixing plates 349 are set at the bottom of the support bracket 31.

[0046] In this utility model, two fixing plates 349 are respectively located at both ends of the support bracket 31, and the length direction of the fixing plates 349 is perpendicular to the length direction of the support bracket 31. The fixing plates 349 are set at the bottom of the support bracket 31.

[0047] In one embodiment of the frame system for an on-board hydrogen system of this utility model, such as Figures 1 to 4 As shown, the fixing component 23 includes two first fixing rods 231, a second fixing rod 232 and two third fixing rods 233. The two first fixing rods 231 are disposed at the first end of the fixing frame 21, the two third fixing rods 233 are disposed at the second end of the fixing frame 21, and the second fixing rod 232 is disposed at the center of the fixing frame 21.

[0048] Specifically, component 4 is mounted on two first fixing rods 231, two fixing rods 232, and two third fixing rods 233, thereby improving the stability of component 4 during installation.

[0049] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A frame system for an on-board hydrogen system, characterized in that, include: A hydrogen system frame, a fixing bracket, and a guide rail assembly; the hydrogen system frame is mounted on the guide rail assembly. The fixed bracket is slidably mounted on the guide rail device. The fixed bracket includes a fixed frame and a fixed component. The bottom of the fixed frame is provided with a pulley, and the fixed component is mounted on the fixed frame to form multiple mounting parts for mounting components. The guide rail device includes a support bracket, a slide rail, and a limiting component. The support bracket is located at the bottom of the hydrogen system frame. The slide rail is disposed in the support bracket, and the pulley is slidably disposed with the slide rail. The limiting component is disposed on the slide rail and is used to limit the pulley and the fixed frame.

2. The frame system for an on-board hydrogen system according to claim 1, characterized in that, The bottom of the slide rail is provided with an opening, which is located at both ends of the slide rail; The limiting assembly includes two first connecting plates, two second connecting plates, a first limiting plate, and a second limiting plate. The two first connecting plates and the two second connecting plates are respectively spaced apart on both sides of the opening and connected to the bottom of the slide rail. The two sides of the first limiting plate and the second limiting plate are respectively connected to the first connecting plate and the second connecting plate. The included angle between the first limiting plate and the second limiting plate and the bottom of the slide rail is the same, and the junction of the first limiting plate and the second limiting plate is the lowest point.

3. The frame system for an on-board hydrogen system according to claim 2, characterized in that, The first end of the first limiting plate and the first end of the second limiting plate are respectively horizontally arranged with the two ends of the opening. The first limiting plate and the second limiting plate are inclined downward toward the support bracket, and there is a gap between the second end of the first limiting plate and the second end of the second limiting plate.

4. The frame system for an on-board hydrogen system according to claim 1, characterized in that, The limiting component further includes a first limiting hole and a fixing block. The first limiting hole is located on both sides of the first end of the support bracket, and the fixing block is disposed on both sides of the first end of the fixing frame. The fixing block is provided with mounting holes corresponding to the first limiting hole. By installing the first fastening bolts on the mounting holes and the first limiting hole, the fixing bracket is fixed on the support bracket.

5. The frame system for an on-board hydrogen system according to claim 1, characterized in that, The limiting component further includes a second limiting hole and a third limiting hole. The second limiting hole is located on both sides of the second end of the support bracket, and the third limiting hole is disposed at the second end of the fixed frame and corresponds to the second limiting hole. By installing second fastening bolts on the third limiting hole and the second limiting hole, the fixed bracket is fixed on the support bracket.

6. The frame system for an on-board hydrogen system according to claim 1, characterized in that, The guide rail device also includes two fixing plates, which are located at both ends of the support bracket, and the length direction of the fixing plates is perpendicular to the length direction of the support bracket. The fixing plates are disposed at the bottom of the support bracket.

7. The frame system for an on-board hydrogen system according to claim 1, characterized in that, The fixing assembly includes two first fixing rods, a second fixing rod, and two third fixing rods. The two first fixing rods are disposed at the first end of the fixing frame, the two third fixing rods are disposed at the second end of the fixing frame, and the second fixing rod is disposed at the center of the fixing frame.