Electric bundling device with shearing function

By designing an electric strapping device with a cutter, an electric push rod, and grippers, the problems of low efficiency and uneven cuts in early manual strapping were solved, realizing automated strapping and cutting, and improving efficiency and structural stability.

CN223822088UActive Publication Date: 2026-01-23KAI CHAN(SHANGHAI) IND CO LTD
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Patent Information

Application Number
CN202520541903.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-01-23
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

Early electric strapping devices required manual strapping and wire cutting, which was inefficient and resulted in uneven cuts, affecting structural stability.

Method used

Design an electric strapping device that includes a cutter, an electric push rod, and grippers. The carbon steel cutter and electric push rod enable automated strapping and cutting, while a cleaning brush removes dust, improving operational efficiency and structural stability.

Benefits of technology

It achieves automated bundling and cutting, improves work efficiency, extends the life of the device, ensures smooth cuts, and enhances the structural stability of the bundling.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223822088U_ABST
    Figure CN223822088U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of electric bundling, in particular to an electric bundling device with a shearing function. The utility model provides an electric bundling device with a shearing function. The electric bundling device comprises a base, a supporting frame, a rotating cylinder, a motor, a small gear, a large gear and the like. The top of the base is fixedly connected with a supporting frame, the front portion of the supporting frame is rotationally connected with a rotating cylinder, the outer edge of the rotating cylinder is fixedly connected with a large gear, the right side of the supporting frame is fixedly connected with a motor, and an output shaft of the motor is fixedly connected with a small gear meshed with the large gear. By arranging the fixing frame, the cutter and the first electric push rod, the cutter is driven by the first electric push rod to cut off a rubber ring, the cutter is made of carbon steel and has the advantages of being high in hardness and abrasion resistance, the service life of the device can be prolonged, the defect that a notch is uneven due to manual shearing is overcome, and meanwhile the binding work efficiency is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electric bundling field especially, relates to a kind of electric bundling device with shearing function. BACKGROUND

[0002] Electric bundling device is usually needed in electric power industry, and electric wire is bundled, and electric bundling device can be used for cable bundling in power transmission line, transformer substation and other scenes, to ensure the continuity and stability of power transmission, or cooperate with stabber to complete bundling and shearing when cable fault detection or dismantling, improve construction efficiency and safety, in live cable maintenance or emergent power outage repair, reduce manual operation risk through automatic bundling, and it can also be used for automatic winding and bundling of electric wire, data line, optical fiber and other wires, built-in high-precision metering function ensures length consistency.

[0003] Early bundling device relies on manual operation, and early bundling equipment needs to manually complete bundling and wire shearing and other steps, with low efficiency and high labor intensity, which is difficult to meet the needs of mass production, and conventional shearing device (such as manual wire cutter) is prone to uneven cut due to material sliding or tool wear, affecting the structural stability after bundling.

[0004] Therefore, we need to design an electric bundling device with shearing function. CONTENT OF UTILITY MODEL

[0005] In order to overcome the shortcomings that manual bundling and wire shearing and other steps need to be completed, conventional shearing device (such as manual wire cutter) is prone to uneven cut due to material sliding or tool wear, and affects the structural stability after bundling, the utility model provides an electric bundling device with shearing function.

[0006] The technical implementation scheme of the utility model is: an electric bundling device with shearing function, comprising a base, a support frame, a rotating cylinder, a motor, a pinion, a gear wheel, a rotating ring, a first connecting block, a connecting rod, a fixing frame, a cutter, a first electric push rod and a second connecting block, the base top is fixedly connected with the support frame, the support frame front is rotatably connected with the rotating cylinder, the rotating cylinder outer side is fixedly connected with the gear wheel, the support frame right side is fixedly connected with the motor, the motor output shaft is fixedly connected with the pinion, the gear wheel is engaged with the pinion, the rotating cylinder front side is fixedly connected with the rotating ring, the rotating ring left side is fixedly connected with the first connecting block, the first connecting block front side is threadedly connected with the connecting rod, the connecting rod front side is fixedly connected with the second connecting block, the first connecting block right side is fixedly connected with the fixing frame, the fixing frame middle part is fixedly connected with the first electric push rod, and the first electric push rod output shaft is fixedly connected with the cutter.

[0007] More preferably, it further includes a second electric push rod and an electric clamping jaw, the base right end is fixedly connected with the second electric push rod, and the output shaft of the second electric push rod is fixedly connected with the electric clamping jaw.

[0008] More preferably, the cleaning brush is fixedly connected to the rear end of the rotating cylinder.

[0009] More preferably, the cutting knife is made of carbon steel.

[0010] More preferably, the cleaning brush is made of silica gel.

[0011] More preferably, the rotating cylinder is a hollow cylinder.

[0012] Compared with the prior art, the utility model has the advantages that: 1, the utility model discloses a fixing frame, a cutting knife and a first electric push rod are set up, the cutting knife is cut off to the rubber ring by the first electric push rod, the cutting knife is made of carbon steel, has the advantages of high hardness, strong wear resistance, can prolong the service life of the device, solves the unevenness of manual shearing, and greatly improves the working efficiency of bundling.

[0013] 2, the utility model discloses a second electric push rod and electric clamping jaw are set up, the right -hand member of base is fixedly connected with second electric push rod, and the output shaft of second electric push rod is fixedly connected with electric clamping jaw, and the rubber ring is pulled to the right side from the left side of the device, without manual operation.

[0014] 3, the utility model discloses a cleaning brush, and the dust on the surface of the coil can be removed by the cleaning brush, which facilitates subsequent bundling operation. DRAWINGS

[0015] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.

[0016] Figure 2 It is the three-dimensional structure schematic diagram of the utility model support frame, motor and pinion etc.

[0017] Figure 3 It is the three-dimensional structure schematic diagram of the utility model first connecting block, connecting rod and rotating cylinder etc.

[0018] Figure 4 It is the three-dimensional structure schematic diagram of the utility model rotating ring, rotating cylinder and cleaning brush component.

[0019] The marks of each component in the drawings are as follows: 1, base, 2, support frame, 3, motor, 4, pinion, 5, gear, 6, rotating ring, 7, first connecting block, 8, connecting rod, 9, second connecting block, 10, fixing frame, 11, first electric push rod, 12, cutting knife, 13, second electric push rod, 14, electric clamping jaw, 15, rotating cylinder, 16, cleaning brush. CONCRETE IMPLEMENTATION

[0020] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] Example: An electric strapping device with a cutting function, such as Figures 1-4 As shown, the system includes a base 1, a support frame 2, a rotating cylinder 15, a motor 3, a small gear 4, a large gear 5, a rotating ring 6, a first connecting block 7, a connecting rod 8, a fixing frame 10, a cutter 12, a first electric push rod 11, and a second connecting block 9. The support frame 2 is bolted to the top of the base 1. The rotating cylinder 15 is rotatably connected to the front of the support frame 2. The rotating cylinder 15 is a hollow cylinder. The large gear 5 is fixedly connected to the outer edge of the rotating cylinder 15. The motor 3 is fixedly connected to the right side of the support frame 2. The output shaft of the motor 3 is fixedly connected to the small gear. 4. The large gear 5 meshes with the small gear 4. A rotating ring 6 is fixedly connected to the front side of the rotating cylinder 15. A first connecting block 7 is welded to the left side of the rotating ring 6. A connecting rod 8 is threadedly connected to the front side of the first connecting block 7. A second connecting block 9 is fixedly connected to the front side of the connecting rod 8. A fixing frame 10 is fixedly connected to the right side of the first connecting block 7. A first electric push rod 11 is fixedly connected to the middle of the fixing frame 10 by bolts. A cutter 12 is fixedly connected to the output shaft of the first electric push rod 11. The cutter 12 is made of carbon steel and has the advantages of high hardness and strong wear resistance.

[0022] like Figure 1 As shown, it also includes a second electric push rod 13 and an electric gripper 14. The second electric push rod 13 is fixedly connected to the right end of the base 1 by bolts, and the output shaft of the second electric push rod 13 is fixedly connected to the electric gripper 14.

[0023] like Figure 4 As shown, it also includes a cleaning brush 16. The cleaning brush 16 is fixedly connected to the inner edge of the rear end of the rotating cylinder 15. The cleaning brush 16 is made of silicone. The cleaning brush 16 can remove dust from the surface of the coil, which is convenient for subsequent bundling operations.

[0024] Before using the device, the operator should first place the device on the horizontal ground, ensure that the base 1 is in a completely horizontal state, then the operator rotates the second connecting block 9 counterclockwise, because the second connecting block 9 is fixedly connected with the connecting rod 8 at the rear side, then the rubber ring to be used for bundling is sleeved on the connecting rod 8, then the second connecting block 9 is fixed by rotating the second connecting block 9 clockwise, then the operator pulls out the opening of the rubber ring from the lower end of the cutter 12, then starts the second electric push rod 13, drives the electric clamping jaw 14 to pull the rubber ring from the left side of the device to the right side, then the operator passes the cleaning brush 16 behind the support frame 2, the cleaning brush 16 is made of silica gel, the cleaning brush 16 can remove the dust on the surface of the coil, which is convenient for subsequent bundling operation, pulls out from the opening of the rotating ring 6, then the operator starts the motor 3, the motor 3 drives the pinion 4 to rotate, the outer edge of the rotating cylinder 15 is fixedly connected with the gear 5, the gear 5 is engaged with the pinion 4, the rotating cylinder 15 and the rotating ring 6 start to rotate around the wire to be wound, at the same time, the operator should pull out the wire to be wound from the rear side to the front side through the rotating cylinder 15, the rotating cylinder 15 is a hollow cylinder, which has no limitation on the number of wires to be bundled, thereby enhancing the applicability of the device, then the second electric push rod 13 is turned off, so that the electric clamping jaw 14 no longer clamps the opening of the rubber ring, after the wire is wound, the operator opens the first electric push rod 11, and the rubber ring is cut off by the cutter 12, the cutter 12 is made of carbon steel, which has high hardness and strong wear resistance, thereby prolonging the service life of the device, and the bundling is completed.

[0025] The above only describes the preferred embodiments of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An electric strapping device with a cutting function, characterized in that, The system includes a base (1), a support frame (2), a rotating cylinder (15), a motor (3), a small gear (4), a large gear (5), a rotating ring (6), a first connecting block (7), a connecting rod (8), a fixed frame (10), a cutter (12), a first electric push rod (11), and a second connecting block (9). The support frame (2) is fixedly connected to the top of the base (1), and the rotating cylinder (15) is rotatably connected to the front of the support frame (2). The large gear (5) is fixedly connected to the outer edge of the rotating cylinder (15). The motor (3) is fixedly connected to the right side of the support frame (2). The output of the motor (3) is... A small gear (4) is fixedly connected to the shaft, and a large gear (5) meshes with the small gear (4). A rotating ring (6) is fixedly connected to the front side of the rotating cylinder (15). A first connecting block (7) is fixedly connected to the left side of the rotating ring (6). A connecting rod (8) is threadedly connected to the front side of the first connecting block (7). A second connecting block (9) is fixedly connected to the front side of the connecting rod (8). A fixed frame (10) is fixedly connected to the right side of the first connecting block (7). A first electric push rod (11) is fixedly connected to the middle of the fixed frame (10). A cutter (12) is fixedly connected to the output shaft of the first electric push rod (11).

2. An electric strapping device with a cutting function according to claim 1, characterized in that, It also includes a second electric push rod (13) and an electric gripper (14). The second electric push rod (13) is fixedly connected to the right end of the base (1), and the output shaft of the second electric push rod (13) is fixedly connected to the electric gripper (14).

3. An electric strapping device with a cutting function according to claim 2, characterized in that, It also includes a cleaning brush (16), and the cleaning brush (16) is fixedly connected to the inner edge of the rear end of the rotating cylinder (15).

4. An electric strapping device with a cutting function according to claim 3, characterized in that, The cutter (12) is made of carbon steel.

5. An electric strapping device with a cutting function according to claim 4, characterized in that, The cleaning brush (16) is made of silicone.

6. An electric strapping device with a cutting function according to claim 5, characterized in that, The rotating cylinder (15) is a hollow cylinder.