Feeding mechanism of tea pressing forming machine
By introducing an inclined guide chute and a second conveyor belt into the feeding mechanism of the tea pressing and forming machine, the tea leaves are automatically guided and flattened, solving the problem of low feeding efficiency in traditional tea pressing and forming and achieving high-efficiency tea pressing and forming.
Patent Information
- Application Number
- CN202520338030.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-27
AI Technical Summary
In the traditional tea pressing process, the feeding efficiency of individual tea leaves is low and the operation is inconvenient, requiring manual separation and transfer, which affects production efficiency.
A feeding mechanism for a tea pressing and forming machine was designed. By connecting a second conveyor belt to the feeding end of the inclined guide chute, the worker only needs to separate and arrange the tea leaves on the second conveyor belt. The tea leaves are automatically guided and flattened by the cooperation of the inclined guide chute and the rolling roller.
It improves the efficiency of tea feeding, simplifies manual operation, reduces the accuracy requirements for tea placement, and enhances production efficiency.
Smart Images

Figure CN223822656U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tea processing, concretely relates to a feeding mechanism of tea leaf press forming machine. BACKGROUND
[0002] The main processing technology of Taiping Houkui includes fixation, pressing and forming (commonly known as kneading), and drying. The kneading operation in the traditional process is to first place each fixed tea leaf in a spacing manner on a cloth leaf frame plate, then cover the tea leaf with cotton cloth, and then roll the cotton cloth with a pressing roller to realize the flattening and forming of the tea leaf. The pressing and forming is the main reason for limiting the production capacity of Taiping Houkui. Currently, some mechanized pressing and forming equipment has appeared in the field of Houkui forming to improve the production capacity.
[0003] The patent document with the title "A Taiping Houkui pressing and forming mechanism" (publication number CN221711110U) discloses a technical solution including a rack, a bottom support conveyor belt arranged on the rack, a support plate arranged below the bottom support conveyor belt for support, a left side conveyor belt and a right side conveyor belt arranged above the bottom support conveyor belt, the speed of the bottom support conveyor belt, the left side conveyor belt and the right side conveyor belt being the same to drive the tea leaf forward; a rolling press wheel for pressing the tea leaf is arranged on the line where the tea leaf is driven by the bottom support conveyor belt.
[0004] Considering that Taiping Houkui needs to be pressed and formed individually in the existing process, in the above technical solution, the tea leaf straightened after the fixation process needs to be sent one by one into the tea leaf conveying passage formed by the bottom support conveyor belt, the left side conveyor belt and the right side conveyor belt for pressing and forming. Before being sent into the passage, the tea leaf straightened after fixation usually takes the form of a stack, and in the traditional way, the tea leaf needs to be manually selected from the tea leaf stack and transferred to the tea leaf conveying passage on the pressing and forming equipment, which is low in efficiency and inconvenient to operate. SUMMARY
[0005] The utility model provides a kind of feeding mechanism of tea leaf press forming machine, by means of simple operation of artificial dispersion tea leaf stacked together, it can improve the accurate path of single leaf tea leaf implementation guide, improve the accurate guide and efficiency of single leaf tea leaf.
[0006] In order to achieve the above object, the technical scheme adopted is: a feeding mechanism of a tea leaf pressing forming machine, comprising a rack, a horizontally arranged first conveying belt arranged on the rack, a plurality of rolling units arranged side by side above the first conveying belt along the width direction of the belt, the rolling unit comprising a roller frame arranged above the first conveying belt, a rolling wheel rotatably connected to the roller frame through a bearing, the wheel shaft core direction of the rolling wheel being in the horizontal direction perpendicular to the conveying direction of the first conveying belt, the peripheral surface of each rolling wheel and the belt surface of the first conveying belt being arranged oppositely up and down and leaving a gap-shaped passage between them for tea leaves to pass through and implement the flattening of the tea leaves, the inlet of the passage being connected with an upwardly arranged inclined guide groove, the high-positioned feeding end of the inclined guide groove extending obliquely upward towards the side where the upstream of the first conveying belt is located, the feeding end of the inclined guide groove being connected with a second conveying belt and the belt surface of the second conveying belt being horizontally arranged, the conveying direction of the second conveying belt being consistent with the conveying direction of the first conveying belt, and the straightened tea leaves being conveyed from the second conveying belt to the feeding end of the inclined guide groove.
[0007] Compared with the prior art, the technical effect of the present application is that the second conveying belt is arranged at the feeding end of the inclined guide groove to receive the tea leaves discharged from the fixing and straightening device, the worker can separate and arrange the stacked tea leaves on the second conveying belt, and the second conveying belt automatically conveys the tea leaves to the feeding end of the inclined guide groove, so as to press and form each single tea leaf. This process does not need to manually transfer the tea leaves, only needs to separate and arrange the tea leaves, improves the tea feeding efficiency, and the accuracy of arranging the tea leaves in the manual operation process is not strictly required. BRIEF DESCRIPTION OF DRAWINGS
[0008] Figure 1 It is a schematic diagram of the overall device of the present application;
[0009] Figure 2 It is a schematic diagram of the local structure in Figure 1
[0010] Figure 3 It is a structure top view in Figure 2 DETAILED DESCRIPTION
[0011] The present application will be further described in detail below in combination with the accompanying drawings and related contents: Figures 1-3
[0012] The feeding mechanism of a tea leaf pressing forming machine comprises a rack 10, a horizontally arranged first conveying belt 20 arranged on the rack 10, a plurality of rolling units 30 arranged side by side above the first conveying belt 20 in the width direction of the belt, each rolling unit 30 comprising a roller frame 31 arranged above the first conveying belt 20, a rolling wheel 32 rotatably connected to the roller frame 31 by a bearing, the wheel shaft core direction of the rolling wheel 32 being in the horizontal direction perpendicular to the conveying direction of the first conveying belt 20, the peripheral surface of each rolling wheel 32 being arranged opposite to the belt surface of the first conveying belt 20 and a gap-shaped passage for tea leaves to pass through and be pressed flat being formed between the two, a slanted guide groove 40 with its notch arranged upward being connected to the inlet of the passage, the high-positioned feeding end of the slanted guide groove 40 extending obliquely upward toward the side where the upstream of the first conveying belt 20 is located, the feeding end of the slanted guide groove 40 being connected to a second conveying belt 50 and the belt surface of the second conveying belt 50 being arranged horizontally, the conveying direction of the second conveying belt 50 being consistent with the conveying direction of the first conveying belt 20, and the straightened tea leaves being conveyed from the second conveying belt 50 to the feeding end of the slanted guide groove 40.
[0013] In the above scheme, the second conveying belt 50 is arranged at the feeding end of the slanted guide groove 40 to receive the tea leaves discharged from the fixing and straightening device, the worker can separate and arrange the tea leaves stacked on the second conveying belt 50, and only needs to arrange the tea leaves in a moderate range, without strict limitation on the arrangement position of the tea leaves, so that the overall length direction of the tea leaves is consistent with the conveying direction of the second conveying belt 50, and the leaf tips point to the feeding end of the slanted guide groove 40, the inlet width of the feeding end of the slanted guide groove 40 is obviously larger than the radial dimension of the straightened tea leaves, the tea leaves are automatically conveyed from the second conveying belt 50 to the feeding end of the slanted guide groove 40, and are further guided by the slanted guide groove 40 to slide into the passage formed between the rolling wheel 32 and the first conveying belt 20 to be pressed flat and formed. In this process, the tea leaves do not need to be accurately guided and conveyed to the guide gap formed between the rolling wheel 32 and the first conveying belt 20 by manual operation, and only need to be simply separated and arranged on the second conveying belt 50, which improves the tea feeding efficiency and facilitates manual operation.
[0014] It should be noted that in the prior art, the fixing and straightening device of tea leaves usually comprises a plurality of parallel straightening grooves, the device is connected to the upstream end of the second conveying belt 50, the groove length direction of the straightening grooves is arranged to be consistent with the conveying direction of the second conveying belt 50, the tea leaves discharged from the straightening grooves form rows of tea leaf stacks arranged at intervals on the second conveying belt 50, and the length direction of the tea leaves is basically consistent with the conveying direction of the second conveying belt 50. The worker only needs to separate and simply arrange the tea leaves stacked in each row on the second conveying belt 50 to be spaced apart at the head and tail.
[0015] As a preferred solution, the upstream end of the second conveying belt 50 is provided with a support 51 horizontally arranged along the width direction of the belt, and a receiving trough 52 is arranged on the support 51 along the width direction of the second conveying belt 50 and corresponds to each inclined guide groove 40. The receiving trough 52 is arranged obliquely and located at a low-position discharge end connected to the upstream end of the second conveying belt 50. The receiving trough 52 is arranged with the opening upward. The conveying directions of the receiving trough 52 and the inclined guide groove 40 are consistent with the conveying direction of the second conveying belt 50.
[0016] The purpose of the receiving trough 52 is to better receive the tea discharged by the tea fixation and striping device and guide the tea onto the second conveying belt 50. The tea is guided and constrained by the receiving trough 52, which can effectively form a row of tea piles arranged at intervals on the second conveying belt 50, facilitating the separation and arrangement of the tea by workers.
[0017] Further, a guide plate 53 is arranged at the position of the upper end of the receiving trough 52 on both sides of the groove wall. The guide plate 53 extends upward from the groove cavity of the receiving trough 52 to the outside of the groove cavity, and the surface of the guide plate 53 is in close contact with the groove wall of the receiving trough 52. The upper edges of the adjacent guide plates 53 are connected to each other to form an inverted V-shaped plate structure 531. The V-shaped plate structure 531 covers the spacing area between the adjacent two receiving troughs 52.
[0018] The spacing area between the adjacent two receiving troughs 52 is shielded by the V-shaped plate structure 531, which ensures that the tea discharged by the tea fixation and striping device into the receiving trough 52 will not fall through the spacing area between the adjacent two receiving troughs 52. The tea directly discharged above the spacing area between the adjacent two receiving troughs 52 can be guided into the receiving troughs 52 on both sides, avoiding the tea from falling outside the device and causing waste or the need for emergency treatment.
[0019] As a preferred solution, the two guide plates 53 in the same receiving trough 52 are arranged in a clamping angle type with the upper end far and the lower end close, so that the relative interval span between the upper ends of the two guide plates 53 is larger, which can expand the effective receiving range of the receiving trough 52, and avoid the tea from falling to the outside of the trough from the side of the receiving trough 52.
[0020] As a preferred solution, the slot width of the high-positioned feeding end of the receiving slot 52 is greater than that of the low-positioned discharging end, and the tea leaves falling into the receiving slot 52 can be guided and discharged to the narrow discharging end of the receiving slot 52. When the second conveying belt 50 rotates, the tea leaves guided and fallen from the receiving slot 52 will form a relatively narrow tea leaf row on the second conveying belt 50. On the one hand, this facilitates the separation and arrangement of tea leaves in each tea leaf row, thereby significantly reducing the difficulty of tea leaf arrangement caused by excessively high accuracy requirements of the position of the worker, and on the other hand, this is also to avoid the width of the tea leaf row deviating excessively from the center position of the inclined guide slot 40 (even out of the slot range of the inclined guide slot 40) in the conveying direction of the second conveying belt 50, thereby avoiding the need for substantial adjustment when arranging the tea leaves.
[0021] In addition, in order to improve the smoothness of the falling material, the cross section of the slot cavity of the receiving slot 52 perpendicular to the slot length direction is in the shape of a circular arc, avoiding the existence of edges and corners at the joint position of the slot wall and the slot bottom to affect the falling material.
Claims
1. A feeding mechanism for a tea pressing and forming machine, comprising a frame (10), a first conveyor belt (20) arranged horizontally on the frame (10), and a plurality of rolling units (30) arranged side by side along the width direction above the first conveyor belt (20), wherein the rolling unit (30) includes a roller frame (31), the roller frame (31) is arranged above the first conveyor belt (20), and a rolling wheel (32) is rotatably connected to the roller frame (31) via a bearing. The axle core is located in the horizontal direction perpendicular to the conveying direction of the first conveyor belt (20). The circumferential surface of each rolling roller (32) and the belt surface of the first conveyor belt (20) are arranged vertically opposite each other, and a slit-like passage is left between them for tea leaves to pass through and flatten the tea leaves. The entrance of the passage is connected to an inclined guide groove (40) with the groove opening facing upward. The feed end of the inclined guide groove (40) at the high position extends obliquely upward towards the upstream side of the first conveyor belt (20). The characteristic is that: The feed end of the inclined guide trough (40) is connected to a second conveyor belt (50), and the surface of the second conveyor belt (50) is arranged horizontally. The conveying direction of the second conveyor belt (50) is consistent with the conveying direction of the first conveyor belt (20). The straightened tea leaves are conveyed from the second conveyor belt (50) to the feed end of the inclined guide trough (40).
2. The feeding mechanism of the tea pressing and forming machine according to claim 1, characterized in that: At the upstream end of the second conveyor belt (50), a support (51) is arranged horizontally along its width direction. A receiving groove (52) is arranged on the support (51) at intervals along the width direction of the second conveyor belt (50), and the receiving groove (52) corresponds one-to-one with each inclined guide groove (40). The receiving groove (52) is arranged obliquely, and its lower discharge end is connected to the upstream end of the second conveyor belt (50). The opening of the receiving groove (52) is arranged facing upward. The conveying direction of the receiving groove (52) and the inclined guide groove (40) is consistent with the conveying direction of the second conveyor belt (50).
3. The feeding mechanism of the tea pressing and forming machine according to claim 2, characterized in that: Guide plates (53) are arranged on both sides of the upper port of the receiving trough (52). The guide plates (53) extend upward from inside the cavity of the receiving trough (52) to outside the cavity, and the plate surface of the guide plates (53) is attached to the wall of the receiving trough (52) and extends smoothly. The upper plate edges of the guide plates (53) that are close to each other between two adjacent receiving troughs (52) are connected to form an inverted V-shaped plate structure (531). The V-shaped plate structure (531) covers the space between two adjacent receiving troughs (52).
4. The feeding mechanism of the tea pressing and forming machine according to claim 2 or 3, characterized in that: The two guide plates (53) in the same receiving trough (52) are arranged at an angle with the upper end far away and the lower end close to each other.
5. The feeding mechanism of the tea pressing and forming machine according to claim 2 or 3, characterized in that: The width of the feed end at the higher position of the receiving trough (52) is greater than the width of the discharge end at the lower position.
6. The feeding mechanism of the tea pressing and forming machine according to claim 5, characterized in that: The cavity of the receiving trough (52) has a circular arc shape in the cross section perpendicular to the length of the trough.
Citation Information
Patent Citations
Pressing forming mechanism for Taiping kowkui
CN221711110U