Coal conveying system inspection device

Abstract

The utility model provides a coal conveying system inspection device, and belongs to the technical field of coal conveying inspection. The coal conveying system inspection device comprises an inspection assembly and a cleaning assembly. The inspection assembly comprises an inspection hanger rail and an inspection robot, the cleaning assembly comprises a motor, a sweeping rod, a brush and a fan, during use, when dust on the spherical camera affects camera shooting of the spherical camera, monitoring inspection personnel can control the motor and the fan through the controller, the sweeping rod is driven to rotate through the motor, and the sweeping rod is driven to rotate through the brush; the cleaning rod drives the brush to rotate along the spherical camera, then the brush cleans the spherical camera, the fan blows air to the spherical camera through the air outlet, dust blowing can be carried out on the spherical camera while cleaning is carried out, dust on the spherical camera can be cleaned, the influence of the dust on camera shooting of the spherical camera can be reduced, and the service life of the spherical camera is prolonged. And thus, monitoring personnel can conveniently inspect the interior of the belt gallery by means of the inspection robot.

Description

Technical Field

[0001] This application relates to the field of coal conveying inspection, and more specifically, to a coal conveying system inspection device. Background Technology

[0002] During the conveyor belt transport of coal, regular inspections are required to ensure the safety and stability of the transport. The traditional inspection method involves workers periodically patrolling inside the conveyor belt. However, the dust inside the conveyor belt makes it unsuitable for workers to patrol. With the development of technology, guide rail inspection robots are gradually being used to replace workers for inspections. To prevent falling coal from affecting the movement of the inspection robot along the guide rail, the guide rail inspection robot is usually suspended inside the conveyor belt.

[0003] However, traditional overhead conveyor inspection robots lack a certain dust removal structure. When used inside the conveyor belt corridor, dust inside the corridor will fall onto the inspection robot's camera, which will block the camera and make it difficult for monitoring personnel to use the inspection robot to inspect the inside of the conveyor belt corridor. Utility Model Content

[0004] To overcome the above shortcomings, this application provides a coal conveying system inspection device, which aims to improve the problem that it is not easy for monitoring personnel to use inspection robots to inspect the inside of the belt conveyor corridor.

[0005] This application provides a coal conveying system inspection device, including an inspection component and a cleaning component.

[0006] The inspection component includes an inspection rail and an inspection robot. The inspection robot is connected to and moves along the inspection rail. A spherical camera is installed at the bottom of the inspection robot, and a controller is installed on one side of the inspection robot.

[0007] The cleaning assembly includes a motor, a sweeping rod, a brush, and a fan. The motor is connected to the inspection robot. The sweeping rod is fixedly connected to the rotating shaft of the motor. The sweeping rod is arc-shaped and has an air vent on its body. The air vent is located around the spherical camera. The sweeping rod rotates around the spherical camera. The brush is connected to the sweeping rod and abuts against the spherical camera. The fan is connected to the inspection robot, and its air outlet is connected to the air vent. Both the fan and the motor are electrically connected to the controller.

[0008] In one specific implementation, a first fixing plate is provided on one side of the inspection robot, and the motor is connected to the lower surface of the first fixing plate.

[0009] In one specific implementation, a first protective cover is provided on the lower surface of the first fixing plate. One end of the first protective cover is fully open. The first protective cover covers the outside of the motor, and the rotating shaft of the motor rotatably passes through the other end of the first protective cover.

[0010] In one specific implementation, an L-shaped connecting plate is fixedly sleeved on one end of the rotating shaft, and one end of the cleaning rod is fixedly connected to the lower surface of the L-shaped connecting plate.

[0011] In one specific implementation, a positioning plate is provided on one side of the inspection robot, and one end of the rotating shaft is rotatably connected to the positioning plate.

[0012] In one specific implementation, the cleaning rod has an internal cavity, and several air outlets are provided, which are evenly arranged and connected to the cavity.

[0013] In one specific implementation, a plurality of brushes are provided, one end of each of the plurality of brushes is connected to the sweeping rod, the plurality of brushes are evenly arranged in two rows, the plurality of brushes in both rows are pressed against the spherical camera, and the plurality of brushes in both rows are symmetrically arranged on both sides of the plurality of air outlets.

[0014] In one specific implementation, a second fixed plate is provided on the side of the inspection robot away from the first fixed plate, the fan is connected to the lower surface of the second fixed plate, and the air intake of the fan is connected to a filter screen.

[0015] In one specific implementation, the air outlet of the fan is rotatably connected to a telescopic hose, one end of which is fixedly inserted into the interior of the cavity, and the telescopic hose is connected to the cavity.

[0016] In one specific implementation, a second protective cover is provided on the lower surface of the second fixing plate. The second protective cover covers the outside of the fan, one end of the second protective cover is completely open, and the air outlet of the fan is fixedly inserted through the other end of the second protective cover.

[0017] The beneficial effects of this utility model are as follows: The coal conveying system inspection device obtained by the above design allows for the following: When dust on the spherical camera affects its image capture, the monitoring and inspection personnel can control the motor and fan via the controller. The motor drives the cleaning rod to rotate, which in turn drives the brush to rotate along the spherical camera, thus cleaning the camera. The fan blows air onto the spherical camera through the air outlet, simultaneously cleaning and blowing away dust, thereby reducing the impact of dust on the camera's image capture. This facilitates the monitoring personnel in using the inspection robot to inspect the interior of the conveyor belt corridor. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is a first-view structural schematic diagram of the coal conveying system inspection device provided in the embodiments of this application;

[0020] Figure 2 A schematic diagram of the second-view structure of the coal conveying system inspection device provided in the embodiments of this application;

[0021] Figure 3 A schematic diagram of the cleaning component and spherical camera portion provided for embodiments of this application;

[0022] Figure 4 A schematic diagram of the cleaning component structure provided for an embodiment of this application;

[0023] Figure 5 This is a schematic cross-sectional view of the cleaning component provided in an embodiment of this application.

[0024] In the diagram: 100 - Inspection component; 110 - Inspection rail; 120 - Inspection robot; 121 - First fixed plate; 1211 - First protective cover; 122 - Positioning plate; 123 - Second fixed plate; 1231 - Second protective cover; 130 - Spherical camera; 140 - Controller; 200 - Cleaning component; 210 - Motor; 211 - Rotating shaft; 212 - L-shaped connecting plate; 220 - Cleaning rod; 221 - Air outlet; 222 - Cavity; 230 - Brush; 240 - Fan; 241 - Filter screen; 242 - Telescopic hose. Detailed Implementation

[0025] The technical solutions in the embodiments of this application will now be described with reference to the accompanying drawings.

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, not all of them. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0027] Please see Figure 1 This application provides a coal conveying system inspection device, including an inspection component 100 and a cleaning component 200.

[0028] Please see Figure 1 and 2 The inspection component 100 includes an inspection rail 110 and an inspection robot 120. The inspection robot 120 is connected to and travels on the inspection rail 110. A spherical camera 130 is installed at the bottom of the inspection robot 120. A controller 140 is installed on one side of the inspection robot 120. The controller 140 is wirelessly connected to the control host in the monitoring room.

[0029] Please see Figure 1-5 The cleaning component 200 includes a motor 210, a sweeping rod 220, a brush 230, and a fan 240. The motor 210 is connected to the inspection robot 120. A first fixing plate 121 is provided on one side of the inspection robot 120. The motor 210 is connected to the lower surface of the first fixing plate 121. A first protective cover 1211 is provided on the lower surface of the first fixing plate 121. One end of the first protective cover 1211 is fully open and covers the outside of the motor 210.

[0030] In the specific configuration, the cleaning rod 220 is fixedly connected to the rotating shaft 211 of the motor 210. The rotating shaft 211 of the motor 210 rotates through the other end of the first protective cover 1211. One end of the rotating shaft 211 is fixedly fitted with an L-shaped connecting plate 212. One end of the cleaning rod 220 is fixedly connected to the lower surface of the L-shaped connecting plate 212. A positioning plate 122 is provided on one side of the inspection robot 120. One end of the rotating shaft 211 is rotatably connected to the positioning plate 122. The cleaning rod 220 is set in an arc shape.

[0031] In the specific configuration, the cleaning rod 220 has an air vent 221 on its body, which is located around the spherical camera 130. The cleaning rod 220 has a cavity 222 inside, and several air vents 221 are evenly arranged and connected to the cavity 222. The cleaning rod 220 rotates around the spherical camera 130.

[0032] In this embodiment, the brush 230 is connected to the sweeping rod 220 and abuts against the spherical camera 130. Several brushes 230 are provided, and one end of each brush 230 is connected to the sweeping rod 220. The brushes 230 are evenly arranged in two rows, and both rows of brushes 230 are arranged in an arc shape. Both rows of brushes 230 abut against the spherical camera 130. The two rows of brushes 230 are symmetrically arranged on both sides of several air vents 221.

[0033] In this application, the fan 240 is connected to the inspection robot 120. The inspection robot 120 is provided with a second fixed plate 123 on the side away from the first fixed plate 121. The fan 240 is connected to the lower surface of the second fixed plate 123. The air inlet of the fan 240 is connected to the filter screen 241. The air outlet of the fan 240 is connected to the air outlet 221. The air outlet of the fan 240 is rotatably connected to the telescopic hose 242. One end of the telescopic hose 242 is fixedly inserted into the cavity 222. The telescopic hose 242 is connected to the cavity 222. The fan 240 and the motor 210 are both electrically connected to the controller 140.

[0034] In this embodiment, a second protective cover 1231 is provided on the lower surface of the second fixing plate 123. The second protective cover 1231 covers the outside of the fan 240. One end of the second protective cover 1231 is completely open, and the air outlet of the fan 240 is fixedly inserted through the other end of the second protective cover 1231.

[0035] In specific settings, the motor 210 can drive the sweeping bar 220 to rotate, which can rotate the sweeping bar 220 to one side of the spherical camera 130, so that the sweeping bar 220 will not affect the camera's recording.

[0036] Specifically, the working principle of the coal conveying system inspection device is as follows: During use, the inspection rail 110 is fixed inside the belt conveyor corridor. The inspection robot 120 can move along the inspection rail 110. During the inspection process of the inspection robot 120, the spherical camera 130 will record video. The inspection robot 120 can transmit the recorded video to the monitoring and inspection room. When dust on the spherical camera 130 affects its recording, the monitoring and inspection personnel can control the motor 210 and the fan 240 through the controller 140. The motor 210 drives the cleaning rod 220 to rotate, cleaning... The sweeping bar 220 drives two rows of brushes 230 to rotate along the spherical camera 130, thereby cleaning the spherical camera 130. The fan 240 blows air into the cavity 222, and then blows air into the spherical camera 130 through several air outlets 221, thus cleaning and blowing dust off the spherical camera 130 at the same time, thereby removing dust from the spherical camera 130, reducing the impact of dust on the image captured by the spherical camera 130, and making it easier for monitoring personnel to inspect the inside of the belt conveyor corridor with the inspection robot 120.

[0037] It should be noted that the specific models and specifications of the inspection robot 120, controller 140, motor 210 and fan 240 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0038] The power supply and operating principles of the inspection robot 120, controller 140, motor 210, and fan 240 are clear to those skilled in the art and will not be described in detail here.

[0039] The above description is merely an embodiment of this application and is not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application. It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0040] The above are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A coal conveying system inspection device, characterized in that, include Inspection component (100), the inspection component (100) includes inspection rail (110) and inspection robot (120), the inspection robot (120) is connected to and walks on the inspection rail (110), the bottom of the inspection robot (120) is provided with a spherical camera (130), and one side of the inspection robot (120) is provided with a controller (140); A cleaning assembly (200) includes a motor (210), a cleaning rod (220), a brush (230), and a fan (240). The motor (210) is connected to the inspection robot (120). The cleaning rod (220) is fixedly connected to the rotating shaft (211) of the motor (210). The cleaning rod (220) is arc-shaped, and an air vent (221) is provided on the rod body of the cleaning rod (220). The air vent (221) is located at the spherical camera. The cleaning rod (220) rotates around the spherical camera (130) on the periphery of (130), the brush (230) is connected to the cleaning rod (220), the brush (230) is pressed against the spherical camera (130), the fan (240) is connected to the inspection robot (120), the air outlet of the fan (240) is connected to the air outlet (221), and the fan (240) and the motor (210) are both electrically connected to the controller (140).

2. The coal conveying system inspection device according to claim 1, characterized in that, The inspection robot (120) has a first fixing plate (121) on one side, and the motor (210) is connected to the lower surface of the first fixing plate (121).

3. The coal conveying system inspection device according to claim 2, characterized in that, The lower surface of the first fixing plate (121) is provided with a first protective cover (1211). One end of the first protective cover (1211) is fully open. The first protective cover (1211) covers the outside of the motor (210). The rotating shaft (211) of the motor (210) rotates through the other end of the first protective cover (1211).

4. The coal conveying system inspection device according to claim 1, characterized in that, One end of the rotating shaft (211) is fixedly fitted with an L-shaped connecting plate (212), and one end of the cleaning rod (220) is fixedly connected to the lower surface of the L-shaped connecting plate (212).

5. The coal conveying system inspection device according to claim 4, characterized in that, A positioning plate (122) is provided on one side of the inspection robot (120), and one end of the rotating shaft (211) is rotatably connected to the positioning plate (122).

6. The coal conveying system inspection device according to claim 2, characterized in that, The cleaning rod (220) has a cavity (222) inside, and a plurality of air outlets (221) are provided. The plurality of air outlets (221) are evenly arranged and are connected to the cavity (222).

7. A coal conveying system inspection device according to claim 6, characterized in that, The brushes (230) are provided in a plurality of them. One end of each brush (230) is connected to the cleaning rod (220). The brushes (230) are evenly arranged in two rows. The two rows of brushes (230) are pressed against the spherical camera (130). The two rows of brushes (230) are symmetrically arranged on both sides of the air outlets (221).

8. A coal conveying system inspection device according to claim 6, characterized in that, The inspection robot (120) has a second fixed plate (123) on the side away from the first fixed plate (121). The fan (240) is connected to the lower surface of the second fixed plate (123), and the air intake of the fan (240) is connected to a filter screen (241).

9. A coal conveying system inspection device according to claim 8, characterized in that, The air outlet of the fan (240) is rotatably connected to a telescopic hose (242), one end of which is fixedly inserted into the cavity (222), and the telescopic hose (242) is connected to the cavity (222).

10. A coal conveying system inspection device according to claim 9, characterized in that, The lower surface of the second fixing plate (123) is provided with a second protective cover (1231). The second protective cover (1231) covers the outside of the fan (240). One end of the second protective cover (1231) is completely open, and the air outlet of the fan (240) is fixedly inserted through the other end of the second protective cover (1231).

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