Magnetic separator ore discharge chute capable of reducing impact

By replacing the magnetic separator's unloading pipe with an unloading trough, increasing the trough space, and adding auxiliary components and a flushing mechanism, the problems of blockage and dust during the magnetic separator's unloading process were solved, improving unloading efficiency and equipment operational stability.

CN223822704UActive Publication Date: 2026-01-23SHANDONG JINXITAI MINING CO LTD
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Patent Information

Application Number
CN202520315225.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-01-23
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

Existing magnetic separators are prone to blockage and ore impact during unloading, leading to increased equipment wear and maintenance costs. Furthermore, the unreasonable design of the unloading trough can cause blockage and dust to escape during the unloading process.

Method used

The unloading pipe was replaced with an unloading trough. The unloading trough body was designed as a cuboid to increase the trough opening space. A first trough and auxiliary components were set up to facilitate cleaning. A flushing mechanism and protective components were installed to prevent blockage and dust. The trough walls were flushed through a nozzle assembly.

Benefits of technology

It reduces the probability of blockage, improves unloading efficiency, slows down ore flow rate, reduces the impact on downstream equipment, prevents dust from being blown out, and simplifies the cleaning and maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a magnetic separator ore discharge chute of reducing impact, including ore discharge chute body, auxiliary subassembly, flushing mechanism and protection subassembly, the top end wall of ore discharge chute body is provided with first slot and second slot, the second slot is located between the two first slot, the first slot is equipped with the auxiliary subassembly, the second slot is equipped with the flushing mechanism, the protection subassembly is equipped with the flushing mechanism. A flushing mechanism is installed in the second strip groove, a protection assembly is installed in the flushing mechanism, and a frame cover is arranged on the outer side of the top end of the fixing frame. According to the magnetic separator ore unloading groove capable of reducing the impact, a pipeline is changed into a groove opening and an inner space of the ore unloading groove, so that the blocking probability is reduced, the ore unloading efficiency is improved, meanwhile, the ore flow speed is slowed down, and the impact on downstream equipment is reduced; the auxiliary assembly can prevent flying dust generated during ore unloading from flying out of the ore unloading groove, the interior of the groove wall is conveniently washed through the washing mechanism, and the nozzle opening is conveniently protected.
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Description

Technical Field

[0001] This utility model relates to the field of magnetic separator technology, specifically to a magnetic separator unloading trough that reduces impact. Background Technology

[0002] As a key piece of equipment in the mineral processing, the rationality of the ore unloading process of magnetic separators directly affects the operating efficiency and economic benefits of the entire mineral processing plant. Therefore, it is particularly important to improve the processing capacity of magnetic separators and the grade of concentrates.

[0003] Due to an unreasonable initial design of the unloading pipe, slurry blockages easily occurred during unloading, affecting the continuous operation of the magnetic separator. Furthermore, ore carryover occurred during unloading. Simultaneously, the pipes suffered severe wear, increasing maintenance costs. Through bold experimentation, the shape of the unloading pipe was improved, transforming it into an unloading trough, reducing the impact of the slurry during unloading and minimizing blockages and manual flushing.

[0004] Therefore, we propose a magnetic separator unloading trough with reduced impact to address the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide a magnetic separator unloading trough that reduces impact, in order to solve the problem mentioned in the background art where fine cotton yarn in the existing magnetic separator unloading trough that reduces impact cannot be formed into shape when collected into the collection box, requiring workers to gather the cotton yarn in the collection box and then use a cotton pressing machine to form it into shape, so as to facilitate storage and use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a magnetic separator unloading trough for reducing impact, comprising an unloading trough body, auxiliary components, a rinsing mechanism, and a protective component. The top wall of the unloading trough body is provided with a first groove and a second groove, the second groove being located between the two first grooves. An auxiliary component is installed in the first groove, a rinsing mechanism is installed in the second groove, and a protective component is installed in the rinsing mechanism.

[0007] Preferably, the auxiliary component includes a fixing frame, a frame cover, and screws, wherein the fixing frame is fixedly installed in the first groove.

[0008] Preferably, a frame cover is provided on the outer side of the top of the fixed frame.

[0009] Preferably, threaded holes are provided in the left and right walls of the fixing frame and the frame cover, and the fixing frame and the frame cover are connected to the threaded holes by screws.

[0010] Preferably, the rinsing mechanism includes a first mounting frame, a second mounting frame, a nozzle assembly, and a connecting pipe, wherein the first mounting frame is fixedly installed in the second groove.

[0011] Preferably, a second mounting frame is rotatably connected to the top of the first mounting frame via a pin, and a nozzle assembly is fixedly installed inside the second mounting frame.

[0012] Preferably, a connecting pipe is fixedly installed at the top of the nozzle assembly, and a water outlet pipe is connected to the end of the connecting pipe away from the nozzle assembly.

[0013] Preferably, the protective component includes a mounting bracket and a filter screen, wherein the mounting bracket is fixedly installed on the front, rear, left, and right walls within the first mounting frame.

[0014] Preferably, a filter screen is provided at the top of the fixing frame, and a nozzle assembly is provided above the filter screen.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the impact-reducing magnetic separator unloading trough reduces the probability of blockage and improves unloading efficiency by changing the pipe to a trough opening and increasing the space inside the unloading trough. At the same time, it slows down the ore flow rate and reduces the impact on downstream equipment. The first trough makes it easier for workers to clean the inner wall of the trough. The auxiliary components can prevent the dust generated during unloading from drifting out of the unloading trough. The flushing mechanism facilitates the flushing of the trough wall and protects the nozzle.

[0016] 1. It is equipped with a ore unloading trough body, which is a cuboid with increased space inside the trough opening and increased width when viewed from above, making it easier to unload the ore, thereby reducing the probability of blockage, improving unloading efficiency, and also slowing down the ore flow rate to reduce the impact of the ore on downstream equipment.

[0017] 2. It is equipped with a first slot and auxiliary components. Multiple first slots are opened in the top wall of the unloading trough body, through which workers can use flexible cleaning tools to clean the inner wall of the trough.

[0018] Furthermore, a fixed frame is fixedly installed inside the first trough, and the frame cover is set on the outer side of the top of the fixed frame so that the frame cover can block the flying dust generated during ore unloading. The screws and screw holes are fixedly installed to prevent the ore unloading trough body from vibrating during unloading and causing it to fall off.

[0019] 3. It is equipped with a flushing mechanism and protective components. When unloading ore, the filter screen is placed above the fixed frame in the first mounting frame. The filter screen blocks the flying dust generated during ore unloading, preventing the flying dust from clogging the nozzles of the nozzle assembly.

[0020] Furthermore, open the second installation frame, remove the filter screen, connect the connecting pipe to the water tank outlet pipe, and then use the spray nozzle to rinse the tank. Attached Figure Description

[0021] Figure 1 This is a front view structural diagram of the present invention;

[0022] Figure 2This is a frontal sectional view of the present invention.

[0023] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0024] Figure 4 This is a schematic diagram of the main structure of the ore unloading trough of this utility model;

[0025] Figure 5 This is a schematic diagram of the exploded structure of the auxiliary component of this utility model.

[0026] In the diagram: 1. Unloading trough body; 2. First trough; 3. Second trough; 4. Auxiliary components; 401. Fixing frame; 402. Frame cover; 403. Screw; 5. Flushing mechanism; 501. First mounting frame; 502. Second mounting frame; 503. Nozzle assembly; 504. Connecting pipe; 6. Protective components; 601. Fixing bracket; 602. Filter screen. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-5 The present invention provides the following technical solution:

[0029] Example 1: Existing magnetic separators use a small-diameter circular pipe for unloading ore, resulting in a rapid ore flow and significant impact on downstream equipment. To address this technical problem, this example discloses the following technical content:

[0030] A magnetic separator unloading trough with reduced impact includes an unloading trough body 1, an auxiliary component 4, a flushing mechanism 5, and a protective component 6. The top wall of the unloading trough body 1 has a first groove 2 and a second groove 3. The second groove 3 is located between the two first grooves 2. The auxiliary component 4 is installed in the first groove 2. The flushing mechanism 5 is installed in the second groove 3. The protective component 6 is installed in the flushing mechanism 5.

[0031] like Figure 4 As shown, the unloading trough body 1 is rectangular in shape, and the width increases when viewed from above, which significantly increases the space inside the unloading trough body 1, making it easier to unload the ore, thereby reducing the probability of blockage and improving the unloading efficiency. At the same time, it slows down the flow rate of the upstream ore, thereby reducing the impact of the ore on the downstream equipment.

[0032] Example 2: Existing magnetic separator unloading troughs are not convenient for cleaning with tools. To solve this technical problem, this example discloses the following technical content:

[0033] like Figures 1-5 As shown, a first groove 2 is provided inside the top wall of the unloading trough body 1. An auxiliary component 4 is installed in the first groove 2. The auxiliary component 4 includes a fixing frame 401, a frame cover 402, and screws 403. The fixing frame 401 is fixedly installed in the first groove 2. The worker uses a bendable cleaning tool to reach into the unloading trough body 1 through the top opening of the fixing frame 401 and scrub its inner wall. Threaded holes are provided in the left and right walls of the fixing frame 401 and the frame cover 402. During unloading, dust will be generated. To prevent the dust from drifting into the air, the frame cover 402 is placed on the outside of the top of the fixing frame 401 and the two threaded holes are aligned. The screws 403 are screwed in and fixed with a tool. When cleaning, the screws 403 are unscrewed and the fixing frame 401 is removed.

[0034] Example 3: The technical content disclosed in this example is a further improvement based on Example 2 above. Existing magnetic separator unloading troughs are not convenient for washing the inner wall of the unloading trough body 1. To solve this technical problem, this example discloses the following technical content:

[0035] like Figures 1-4 As shown, a second groove 3 is formed inside the top wall of the unloading trough body 1. A flushing mechanism 5 is installed in the second groove 3, and a protective component 6 is installed inside the flushing mechanism 5. The flushing mechanism 5 includes a first mounting frame 501, a second mounting frame 502, a nozzle assembly 503, and a connecting pipe 504. The protective component 6 includes a fixing frame 601 and a filter screen 602. The top of the first mounting frame 501 is rotatably connected to the second mounting frame 502 by a pin. When flushing the inside of the unloading trough body 1, the second mounting frame 502 is rotated counterclockwise to open the first mounting frame 501. After removing the filter screen 602 from the second mounting frame 502, rotate the second mounting frame 502 clockwise to close it. The nozzle assembly 503 is fixedly installed inside the second mounting frame 502. A connecting pipe 504 is fixedly installed at the top of the nozzle assembly 503. Connect the end of the connecting pipe 504 away from the nozzle assembly 503 to the water outlet pipe of the water tank. Open the water outlet valve of the water tank so that the nozzle of the nozzle assembly 503 can rinse the inner wall of the unloading trough body 1. Combined with the brushing in Embodiment 2, the inner wall of the unloading trough body 1 is thoroughly cleaned.

[0036] When unloading ore, open the second mounting frame 502. The fixing frame 601 is fixedly installed on the front, back, left and right walls inside the first mounting frame 501. Place the filter screen 602 on the top of the fixing frame 601 and close the second mounting frame 502. A nozzle assembly 503 is set above the filter screen 602. The filter screen 602 can block the flying dust generated during ore unloading and prevent the nozzle of the nozzle assembly 503 from being blocked.

[0037] The above completes a series of operations for the impact-reducing magnetic separator unloading trough. Any content not described in detail in this instruction belongs to the prior art known to those skilled in the art.

[0038] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0039] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A magnetic separator unloading trough with reduced impact, comprising an unloading trough body (1), auxiliary components (4), a flushing mechanism (5), and a protective component (6), characterized in that: The top wall of the unloading trough body (1) is provided with a first groove (2) and a second groove (3). The second groove (3) is located between the two first grooves (2). An auxiliary component (4) is installed in the first groove (2). A flushing mechanism (5) is installed in the second groove (3). A protective component (6) is installed in the flushing mechanism (5).

2. The impact-reducing magnetic separator unloading trough according to claim 1, characterized in that: The auxiliary component (4) includes a fixing frame (401), a frame cover (402), and screws (403), wherein the fixing frame (401) is fixedly installed in the first groove (2).

3. The impact-reducing magnetic separator unloading trough according to claim 2, characterized in that: A frame cover (402) is provided on the outer side of the top of the fixed frame (401).

4. The impact-reducing magnetic separator unloading trough according to claim 2, characterized in that: The fixed frame (401) and the frame cover (402) are provided with threaded holes on their left and right walls, and the fixed frame (401) and the frame cover (402) are connected to the threaded holes by screws (403).

5. The magnetic separator unloading trough for reducing impact according to claim 1, characterized in that: The rinsing mechanism (5) includes a first mounting frame (501), a second mounting frame (502), a nozzle assembly (503), and a connecting pipe (504). The first mounting frame (501) is fixedly installed in the second groove (3).

6. The magnetic separator unloading trough for reducing impact according to claim 5, characterized in that: The top of the first mounting frame (501) is rotatably connected to the second mounting frame (502) via a pin, and the nozzle assembly (503) is fixedly installed inside the second mounting frame (502).

7. The magnetic separator unloading trough for reducing impact according to claim 5, characterized in that: A connecting pipe (504) is fixedly installed on the top of the nozzle assembly (503), and a water outlet pipe is connected to the end of the connecting pipe (504) away from the nozzle assembly (503).

8. The impact-reducing magnetic separator unloading trough according to claim 1, characterized in that: The protective component (6) includes a fixing frame (601) and a filter screen (602), wherein the fixing frame (601) is fixedly installed on the front, back, left and right walls inside the first mounting frame (501).

9. The impact-reducing magnetic separator unloading trough according to claim 8, characterized in that: A filter screen (602) is provided at the top of the fixing frame (601), and a nozzle assembly (503) is provided above the filter screen (602).