Arraying machine for arraying and tray loading

Abstract

The utility model relates to an arraying machine for arraying and loading trays, which comprises a case, and a tray placing device, a feeding device, a discharging device, a recycling mechanism and a plurality of feeding devices which are arranged in the case, the tray placing device is provided with a first conveying mechanism, the feeding device is arranged on one side of the tray placing device and is connected with the feeding end of the first conveying mechanism, and the discharging device is arranged on the other side of the tray placing device. The discharging device is arranged on the other side of the wobble plate device and connected with the first conveying mechanism, the feeding devices are arranged above the wobble plate device, and the recycling mechanism is located on one side of the wobble plate device and used for collecting remaining materials in the wobble plate device. The first motor drives the rotating assembly to rotate to drive the arraying disc mechanism to swing and array materials by 360 degrees relative to the plane where the overturning frame is located, so that grooves of wobble discs can be filled with the materials at a time; and the arraying disc mechanism is pushed to incline backwards, residual material particles in the containing groove are poured out from one side of the movable side plate, fall to the second conveying mechanism and are finally collected in the recycling bin for continuous use, and manual operation is effectively reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of automation equipment technology, concretely relates to a whole line machine for whole line and tray loading. BACKGROUND

[0002] Automation technology is widely used in industry, agriculture, scientific research, transportation, commerce, medical treatment, service and family, etc. Using automation technology can not only liberate people from heavy physical labor, part of mental labor and bad, dangerous working environment, but also expand human organ function, greatly improve labor productivity and enhance human ability to understand and transform the world.

[0003] In the industrial production process, there is a need for material arrangement turnover. The material is generally a strip-shaped structural part, which generally includes cylindrical structural parts (capacitor chips), rectangular cylindrical structural parts, sheet-shaped structural parts, etc. The front-end material supply is generally horizontal supply, which needs to be loaded on the tray in turn, and then the tray is turned over to convert the horizontal loading of the material to vertical loading, thus meeting the demand for vertical pickup switching station in the back-end.

[0004] Capacitor chips are essential basic elements in electronic circuits, and are known as three passive elements with resistance and inductance. When filling the capacitor chips, the simple mechanical vibration shaking plate is generally used for processing.

[0005] A Chinese patent with publication number CN202411290470.6 discloses a whole line machine for automatic tray loading based on chips and its operation method. The turnover disc is automatically fed through the feeding assembly, then the turnover disc is transported to the corresponding placement groove position through the conveying member, then the turnover disc is raised by the lifting member, and the turnover disc and the discharge plate are on the same horizontal plane. Then, the first support plate is inclined to one side by the power member, and the chip material on the discharge plate is then inclined and slid onto the turnover disc. Then, the sliding block of the meandering plate slides left and right on the slide rail by the shaking member, and the chip enters the groove of the turnover disc. After the meandering plate is shaken left and right by the shaking member, the first support plate is inclined to the other side by the power member, and the chip material is then separated from the turnover disc and falls on the other side of the discharge plate. Then, the first support plate is placed horizontally by the power member, and the turnover disc is lowered by the lifting member to separate from the placement groove, and then returns to the conveying member. Then, the conveying member is conveyed and enters the collection box. Then, the turnover disc filled with material is collected by the discharging assembly, and the conveying, loading and collecting of the turnover disc are completed. The whole process is intelligent and automatic operation, which effectively reduces manual operation and promotes the development of unmanned intelligent factory.

[0006] In existing technologies, although tray loading can be automated, the only way to slide the substrate into the tray is by swaying left and right and flipping back and forth. In this process, there are still cases where the substrate cannot be fully loaded into the tray at once, and manual handling is still required. This does not facilitate the promotion of unmanned intelligent factories. Summary of the Invention

[0007] In order to overcome the shortcomings and deficiencies of the existing technology, the purpose of this utility model is to provide a lining machine for lining and loading trays, which can effectively solve the problems existing in the existing technology.

[0008] The objective of this utility model is achieved through the following technical solution: a tray-loading machine, comprising a chassis, and a tray-sanding device, a feeding device, a discharging device, a recycling mechanism, and several feeding devices disposed within the chassis. The tray-sanding device is equipped with a first conveying mechanism. The feeding device is disposed on one side of the tray-sanding device and connected to the feeding end of the first conveying mechanism. The discharging device is disposed on the other side of the tray-sanding device and connected to the discharging end of the first conveying mechanism. Each feeding device is disposed above the tray-sanding device. The recycling mechanism is located on one side of the tray-sanding device and is used to collect the remaining material inside the tray-sanding device. Furthermore, the feeding devices can be configured in one, two, three, or four groups, etc., according to the actual product design.

[0009] Furthermore, the tray-stacking device includes a flipping frame and a first conveying mechanism and a tray-aligning mechanism sequentially arranged on the flipping frame. The tray-aligning mechanism is mounted above the first conveying mechanism and is connected to the flipping frame via several rotating components. At least one of the rotating components is connected to a first motor. The first motor drives the rotating component to rotate, which in turn causes the tray-aligning mechanism to rotate axially around the plane of the flipping frame. The tray-aligning mechanism has several feeding ports, each of which is equipped with a tray-stacking lifting component. The tray-stacking lifting component can be lowered below the first conveying mechanism or raised to be flush with the feeding port. Both ends of the flipping frame are fixed inside the machine housing via bearing seats, and a flipping shaft is provided at the connection between the bearing seats and the flipping frame. A third cylinder is also provided between the flipping frame and the inner bottom of the machine housing. The third cylinder is movably disposed on the inner bottom of the machine housing, and its power output end is connected to the flipping frame. The third cylinder can drive the flipping frame to flip relative to the flipping shaft inside the machine housing.

[0010] Furthermore, the aligning mechanism includes a fixed frame and a feeding frame. The fixed frame is mounted on the first conveying mechanism. The lower end face of the first conveying mechanism is provided with several crossbeams. The crossbeams are mounted on the flipping frame via a rotating assembly. The feeding frame is fixed to the upper end face of the fixed frame. The feeding frame is provided with several spaced partitions. The partitions and the feeding frame form a placement groove. The feeding port is located in each placement groove.

[0011] Furthermore, each of the rotating components includes a first bearing component, a second bearing component, a linkage component, and a connecting shaft. The first bearing component is fixed to the tilting frame, the second bearing component is fixed to the crossbeam, and the two ends of the linkage component are rotatably connected to the first bearing component and the second bearing component respectively through the connecting shaft. The second bearing component can rotate axially relative to the connecting shaft at the first bearing component. The connecting shaft at the connection between the first motor and the rotating component is connected to the power output end of the first motor. When the first motor drives the rotating component connected to it to move, it can synchronously drive other rotating components to move together.

[0012] Furthermore, each of the tray lifting components includes a tray, a second motor, several mounting plates, several probes, several lifting shafts, and several sleeves. Each sleeve passes through a mounting plate and is disposed at both ends of the mounting plate. The mounting plates are all fixed to a crossbeam. Each lifting shaft is sleeved inside a sleeve, and the upper end of each lifting shaft is fixed to the lower end face of the tray. The second motor is fixed to the crossbeam, and the power output end of the second motor is connected to the lower end face of the tray. The second motor can drive the tray to move upward or downward. The probes are respectively fixed to both sides of the tray and can move together with the tray.

[0013] Furthermore, the side wall of the material feeding frame that abuts against the partition is a movable side plate. A first cylinder is provided at the connection between the movable side plate and the partition. The first cylinder is fixed to the side plate, and the power output end of the first cylinder is fixed to the side plate. The first cylinder can drive the side plate to move relative to the material feeding frame to open the placement slot. At least two sets of the first cylinder are provided, and each first cylinder is fixed to the partition on both sides of the material feeding frame.

[0014] Furthermore, the feeding device includes a feeding bin, a feeding hopper, a material rack, a hopper frame, and a second cylinder. The feeding hopper is installed on the material rack, and the hopper frame is fixed to one side of the material rack. The feeding hopper is movably disposed on the hopper frame, with one end of the feeding hopper located below the feeding bin. One end of the second cylinder is movably connected to the material rack, and the other end of the second cylinder is connected to the lower end face of the feeding hopper. The second cylinder can push the feeding hopper to move relative to the hopper frame and tilt to feed material. The material rack is installed inside the machine housing, and the feeding hopper extends into the feeding frame after being cut at an angle.

[0015] Furthermore, the feeding device includes a feeding rack, a lifting component, and a sensor. The feeding rack is disposed on one side of the tray-swinging device. The lifting component is disposed on the lifting component for conveying the tray placed on the feeding rack. The sensor is located at the feeding end of the first conveying mechanism for detecting the height of the conveyed tray.

[0016] Furthermore, the recycling mechanism includes a second conveying mechanism and a recycling bin. The second conveying mechanism is disposed on one side of the tray device and located below the movable side plate of the feeding frame. The recycling bin is fixedly disposed at the discharge end of the second conveying mechanism.

[0017] Furthermore, the unloading device includes an unloading conveying mechanism and a lifting and picking mechanism. The unloading conveying mechanism is located at the discharge end of the first conveying mechanism. The unloading conveying mechanism has an unloading station and a discharge station. The lifting and picking mechanism is located at the unloading station to transfer the swivel plate output by the first conveying mechanism to the unloading conveying mechanism and then output it after passing through the discharge station.

[0018] The beneficial effects of this utility model are as follows: In this utility model, the tray to be loaded is placed at the feeding device, and the lifting component is used to transfer the tray to the first conveying mechanism. The first conveying mechanism is used to transfer the tray to the feeding port. Then, the material particles fall into the feeding frame after being fed by the feeding device. The third cylinder connected to the flipping frame is activated, which can push the tray alignment mechanism to flip and shake back and forth, so that the material particles in the feeding frame shake into the placement slot. At the same time, the first motor drives the rotating component to rotate, which can drive the tray alignment mechanism to shake 360 ​​degrees relative to the plane where the flipping frame is located to align the material, so that the material can be aligned and filled into the groove of the tray at one time. After the loading is completed, the third cylinder can push the tray alignment mechanism to tilt backward, so that the remaining material particles in the placement slot can be poured out from one side of the movable side plate and fall into the second conveying mechanism and finally collected in the recycling bin for continued use. This effectively reduces manual operation and is conducive to the advancement of unmanned intelligent factories. Attached Figure Description

[0019] Figure 1 This is a perspective view of the present invention;

[0020] Figure 2 This is a first exploded view of the present invention;

[0021] Figure 3 yes Figure 2 Another perspective on the structure is illustrated in the diagram.

[0022] Figure 4 This is a second exploded view of the present invention;

[0023] Figure 5 This is a third exploded view of the present invention;

[0024] Figure 6 Yes, this is a diagram of the fourth decomposition.

[0025] Figure 7 yes Figure 6 Another perspective on the structure is illustrated in the diagram.

[0026] Figure 8 This is the fifth exploded view of this utility model;

[0027] Figure 9 yes Figure 8 Another perspective on the structure is illustrated in the diagram.

[0028] Figure 10 This is the sixth exploded view of this utility model;

[0029] Figure 11 This is a schematic diagram of the feeding device of this utility model;

[0030] Figure 12 This is a schematic diagram of the feeding device of this utility model;

[0031] Figure 13 yes Figure 12 Another perspective on the structure is illustrated in the diagram.

[0032] Figure 14 This is a schematic diagram of the structure of the first conveying mechanism of this utility model;

[0033] Figure 15 This is a schematic diagram of the structure of the rotating component of this utility model.

[0034] The attached figures are labeled as follows: 1-Chassis, 2-Swimming device, 21-Tilting frame, 22-First conveying mechanism, 23-Ordering mechanism, 231-Fixed frame, 232-Discharge frame, 234-Crossbeam, 235-Partition plate, 236-Placement slot, 237-Modible side plate, 238-First cylinder, 24-Rotating assembly, 241-First bearing component, 242-Second bearing component, 243-Linkage component, 244-Connecting shaft, 25-First motor, 26-Swimming lifting assembly, 261-Loading tray, 262-Second motor, 263-Mounting plate. 264-Probe, 265-Lifting shaft, 266-Sleeve, 271-Shaft seat, 272-Tilting shaft, 28-Third cylinder, 3-Feeding device, 31-Feeding rack, 32-Lifting assembly, 33-Sensor, 4-Unloading device, 41-Unloading transmission mechanism, 42-Lifting and picking mechanism, 43-Unloading station, 44-Discharging station, 5-Recycling mechanism, 51-Second conveying mechanism, 52-Recycling bin, 6-Feeding device, 61-Feeding bin, 62-Unloading hopper, 63-Material rack, 64-Hopper rack, 65-Second cylinder, 7-Swing plate. Detailed Implementation

[0035] To facilitate understanding by those skilled in the art, the following description is provided in conjunction with embodiments and appendices. Figures 1-15 The present invention will be further described below. The content mentioned in the embodiments is not intended to limit the present invention.

[0036] It should be noted that when a component is referred to as "fixed to" or "set on" another component, it can be directly on the other component or indirectly on that other component.

[0037] When a component is said to be "connected to" another component, it can be directly connected to the other component or indirectly connected to that other component.

[0038] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature.

[0040] In the description of this application, "multiple" means two or more, unless otherwise expressly and specifically defined.

[0041] See Figures 1-15 A tray-loading machine includes a chassis 1, and a tray-loading device 2, a feeding device 3, a discharging device 4, a recycling mechanism 5, and several feeding devices 6 disposed within the chassis 1. The tray-loading device 2 is equipped with a first conveying mechanism 22. The feeding device 3 is disposed on one side of the tray-loading device 2 and connected to the feeding end of the first conveying mechanism 22. The discharging device 4 is disposed on the other side of the tray-loading device 2 and connected to the discharging end of the first conveying mechanism 22. Each feeding device 6 is disposed above the tray-loading device 2. The recycling mechanism 5 is located on one side of the tray-loading device 2 and is used to collect the remaining material in the tray-loading device 2. Furthermore, the feeding devices 6 can be configured in one, two, three, or four groups according to the actual product design. In this embodiment, four groups of feeding devices 6 are preferred.

[0042] In this embodiment, the tray-stacking device 2 includes a flipping frame 21 and a first conveying mechanism 22 and a tray-aligning mechanism 23 sequentially arranged on the flipping frame 21. The tray-aligning mechanism 23 is mounted above the first conveying mechanism 22, and the tray-aligning mechanism 23 is connected to the flipping frame 21 via several rotating components 24. At least one of the rotating components 24 is connected to a first motor 25. The first motor 25 drives the rotating component 24 to rotate, which can cause the tray-aligning mechanism 23 to rotate axially around the plane of the flipping frame 21. The tray-aligning mechanism 23 is provided with several feeding ports, and each feeding port is provided with a tray-stacking lifting component 26. The tray-stacking lifting component 26 can be lowered to the first conveying mechanism 22. 2. The tilting frame 21 is raised to be flush with the feed inlet. Both ends of the tilting frame 21 are fixed inside the housing 1 by bearing seats 271. A tilting shaft 272 is provided at the connection between the bearing seats 271 and the tilting frame 21. A third cylinder 28 is also provided between the tilting frame 21 and the inner bottom of the housing 1. The third cylinder 28 is movably disposed on the inner bottom of the housing 1. The power output end of the third cylinder 28 is connected to the tilting frame 21. The third cylinder 28 can drive the tilting frame 21 to tilt back and forth relative to the tilting shaft 272 inside the housing 1. When the tilting frame 21 tilts forward, the material particles can slide onto the upper surface of the tray 7 at the feed inlet. When the tilting frame 21 tilts backward, the remaining material particles can slide onto the recycling mechanism 5 for recycling.

[0043] In this embodiment, the automated tray-loading and aligning machine places the trays 7 to be loaded onto the feeding device 3. The lifting assembly 32 then transfers the trays 7 to the first conveying mechanism 22. The first conveying mechanism 22 transfers the trays 7 to the feeding port. The material particles then fall into the unloading frame 232 after being fed by the feeding device 6. Activating the third cylinder 28 connected to the tilting frame 21 pushes the tray-aligning mechanism 23 to tilt and shake back and forth, causing the material particles in the unloading frame 232 to move into the placement slot 236. Simultaneously, the first motor... The rotating component 24 driven by the 25 drives the aligning tray mechanism 23 to rotate 360 ​​degrees relative to the plane of the flipping frame 21, aligning the material in one go. This allows the material to be fully aligned in the groove of the tray 7. After loading, the third cylinder 28 pushes the aligning tray mechanism 23 to tilt backward, causing the remaining material particles in the placement slot 236 to fall from one side of the movable side plate 237 and onto the second conveying mechanism 51, where they are finally collected in the recycling bin 52 for continued use. This effectively reduces manual operation and is beneficial to the advancement of unmanned intelligent factories.

[0044] In this embodiment, the tray alignment mechanism 23 includes a fixing frame 231 and a feeding frame 232. The fixing frame 231 is mounted on the first conveying mechanism 22. The lower end face of the first conveying mechanism 22 is provided with several crossbeams 234. The crossbeams 234 are mounted on the flipping frame 21 through a rotating component 24. The feeding frame 232 is fixed to the upper end face of the fixing frame 231. The feeding frame 232 is provided with several spaced partitions 235. The partitions 235 and the feeding frame 232 form a placement groove 236. The feeding port is located in each placement groove 236. The placement groove 236 is provided in four sets corresponding to the feeding device 6.

[0045] In this embodiment, the flipping frame 21 of the tray-arranging device 2 can drive the aligning tray mechanism 23 to flip and shake back and forth under the drive of the third cylinder 28, so that the material in the feeding frame 232 can be shaken to the surface of the tray 7 in the placement slot 236. At the same time, the first motor 25 drives the rotating component 24 to rotate, which can drive the aligning tray mechanism 23 to shake 360 ​​degrees relative to the plane where the flipping frame 21 is located. The alignment of the material allows the material particles to be aligned and filled into the groove of the tray 7 at one time, effectively reducing manual operation and benefiting the advancement of unmanned intelligent factories.

[0046] In this embodiment, each rotating component 24 includes a first bearing 241, a second bearing 242, a linkage 243, and a connecting shaft 244. The first bearing 241 is fixed to the tilting frame 21, and the second bearing 242 is fixed to the crossbeam 234. The two ends of the linkage 243 are rotatably connected to the first bearing 241 and the second bearing 242 respectively via the connecting shaft 244. The second bearing 242 can rotate axially relative to the connecting shaft 244 at the first bearing 241. The connecting shaft 244 at the connection between the first motor 25 and the rotating component 24 is connected to the power output end of the first motor 25. When the first motor 25 drives the rotating component 24 connected to it to move, it can synchronously drive other rotating components 24 to move together.

[0047] In this embodiment, the first motor 25 drives the connecting shaft 244 connected to it to drive the linkage 243 to rotate around the axis of the connecting shaft 244, thereby driving the second bearing 242 to rotate around the axis of the connecting shaft 244 along with the linkage 243. This enables the entire tray mechanism 23 to rotate and sway 360 degrees in the plane where the flipping frame 21 is located. While the first motor 25 drives the rotating component 24 connected to it to move, the other rotating components 24 will also move together, improving the uniformity and stability of the entire tray mechanism 23 rotating and swaying 360 degrees in the plane where the flipping frame 21 is located.

[0048] In this embodiment, each of the tray lifting components 26 includes a tray 261, a second motor 262, several mounting plates 263, several probes 264, several lifting shafts 265, and several sleeves 266. Each sleeve 266 passes through the mounting plate 263 and is disposed at both ends of the mounting plate 263. The mounting plates 263 are all fixed to the crossbeam 234. Each lifting shaft 265 is sleeved inside the sleeve 266, and the upper end of each lifting shaft 265 is fixed to the lower end face of the tray 261. The second motor 262 is fixed to the crossbeam 234, and the power output end of the second motor 262 is connected to the lower end face of the tray 261. The second motor 262 can drive the tray 261 to move upward or downward. The probes 264 are respectively fixed to both sides of the tray 261 and can move together with the tray 261.

[0049] The lifting assembly in this embodiment adopts the specific structure described above. Before use, the loading tray 261 is located directly below the conveying mechanism. During use, the second motor 262 drives the loading tray 261 to rise to the plane where the conveying mechanism is located, lifting the swivel plate 7 conveyed by the conveying mechanism and continuing to rise to the feeding port. The probe 264 detects the distance between the loading tray 261 and the bottom plate of the unloading frame 232, so that the swivel plate 7 placed on the loading tray 261 is flush with the feeding port, which facilitates the material in the placement slot 236 to slide into the groove of the swivel plate 7, effectively reducing manual operation. The sleeve 266 is set to facilitate the stability of the loading tray 261 during the lifting process, that is, when the loading tray 261 is lifted, it drives the lifting shaft 265 to slide in the sleeve 266.

[0050] In this embodiment, the side wall of the material feeding frame 232 that abuts against the partition 235 is a movable side plate 237. A first cylinder 238 is provided at the connection between the movable side plate 237 and the partition 235. The first cylinder 238 is fixed to the side plate, and the power output end of the first cylinder 238 is fixed to the side plate. The first cylinder 238 can drive the side plate to move relative to the material feeding frame 232 to open the placement slot 236. At least two sets of the first cylinder 238 are provided, and each first cylinder 238 is fixed to the partition 235 on both sides of the material feeding frame 232.

[0051] In this embodiment, the side wall where the feeding frame 232 abuts against the partition 235 is set as a movable side plate 237. This makes it inconvenient to pour out and collect the remaining material after arranging the material. Specifically, after arranging the material once, the flipping frame 21 tilts backward under the drive of an external motor. Then, the cylinder starts to drive the movable side plate 237 to open, and the material in the placement slot 236 can slide down to the second conveying mechanism 51 on one side of the feeding frame 232 and be transported to the recycling bin 52 for collection. The collected material can be recycled and reused.

[0052] In this embodiment, the feeding device 6 includes a feeding bin 61, a feeding hopper 62, a material rack 63, a hopper frame 64, and a second cylinder 65. The feeding hopper 62 is installed on the material rack 63, and the hopper frame 64 is fixed to one side of the material rack 63. The feeding hopper 62 is movably disposed on the hopper frame 64, and one end of the feeding hopper 62 is located below the feeding bin 61. One end of the second cylinder 65 is movably connected to the material rack 63, and the other end of the second cylinder 65 is connected to the lower end face of the feeding hopper 62. The second cylinder 65 can push the feeding hopper 62 to move relative to the hopper frame 64 and tilt to feed material. The material rack 63 is installed inside the machine housing 1, and the feeding hopper 62 extends into the feeding frame 232 after being cut at an angle.

[0053] In this embodiment, when feeding, the material particles are first poured into the feeding hopper 61. After a certain amount of material particles flow out from the lower end of the feeding hopper 61 and fall into the feeding hopper 62, the second cylinder 65 drives the feeding hopper 62 to move relative to the hopper frame 64 and tilt to feed, so that the material particles in the feeding hopper 62 are poured into the feeding frame 232. Finally, the material particles are arranged in a row and loaded onto the tray to fill the groove of the tray 7.

[0054] In this embodiment, the feeding device 3 includes a feeding rack 31, a lifting component 32, and a sensor 33. The feeding rack 31 is disposed on one side of the tray-swinging device 2. The lifting component 32 is disposed on the lifting component 32 for conveying the tray 7 placed at the feeding rack 31. The sensor 33 is located at the feeding end of the first conveying mechanism 22 for detecting the height of the conveyed tray 7 to ensure that the tray 7 can be accurately transferred to the same horizontal plane as the first conveying mechanism 22. Then, the lifting component 32 begins to move closer to the first conveying mechanism 22 and finally transfers the tray onto the first conveying mechanism 22.

[0055] In this embodiment, the feeding device 3 adopts the above-described structure. In specific use, the trays 7 are stacked on the feeding rack 31. The lifting component 32 is used to transfer the trays 7 to the same horizontal plane as the first conveying mechanism 22. Then, the lifting component 32 moves to one side of the first conveying mechanism 22 to transport the trays 7 to the first conveying mechanism 22. The first conveying mechanism 22 is then used to transfer the trays 7 to the corresponding feeding port for loading.

[0056] In this embodiment, the recycling mechanism 5 includes a second conveying mechanism 51 and a recycling bin 52. The second conveying mechanism 51 is disposed on one side of the tray device 2 and located below the movable side plate 237 of the feeding frame 232. The recycling bin 52 is fixedly disposed at the discharge end of the second conveying mechanism 51.

[0057] In this embodiment, the unloading device 4 includes an unloading conveying mechanism 41 and a lifting and placing mechanism 42. The unloading conveying mechanism 41 is located at the discharge end of the first conveying mechanism 22. The unloading conveying mechanism 41 has an unloading station 43 and a discharge station 44. The lifting and placing mechanism 42 is located at the unloading station 43 to transfer the tray 7 output by the first conveying mechanism 22 to the unloading conveying mechanism 41 and then output it after passing through the discharge station 44. Specifically, the lifting and placing mechanism 42 lifts up the tray 7 that has been loaded and then lowers it until the tray 7 is flush with the unloading station 43. Then, the unloading conveying mechanism 41 transports the tray 7 to the discharge station 44 for the next step of operation.

[0058] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this utility model are within the protection scope of this utility model.

Claims

1. A tray-loading and tray-loading machine, comprising a chassis, characterized in that: It also includes a tray-sloshing device, a feeding device, a discharging device, a recycling mechanism, and several feeding devices, all housed within the chassis. The tray-sloshing device is equipped with a first conveying mechanism. The feeding device is located on one side of the tray-sloshing device and connected to the feeding end of the first conveying mechanism. The discharging device is located on the other side of the tray-sloshing device and connected to the discharging end of the first conveying mechanism. Each feeding device is located above the tray-sloshing device. The recycling mechanism is located on one side of the tray-sloshing device and is used to collect the remaining material inside the tray-sloshing device.

2. The aligning machine for aligning and loading trays according to claim 1, characterized in that: The tray-stacking device includes a tilting frame and a first conveying mechanism and a tray-aligning mechanism sequentially arranged on the tilting frame. The tray-aligning mechanism is mounted above the first conveying mechanism and is connected to the tilting frame via several rotating components. At least one of the rotating components is connected to a first motor. The first motor drives the rotating components to rotate, which in turn causes the tray-aligning mechanism to rotate axially around the plane of the tilting frame. The tray-aligning mechanism has several feeding ports, each of which is equipped with a tray-stacking lifting component. The tray-stacking lifting component can be lowered below the first conveying mechanism or raised to be flush with the feeding port. Both ends of the tilting frame are fixed inside the machine housing via bearing seats, and a tilting shaft is provided at the connection between the bearing seats and the tilting frame. A third cylinder is also provided between the tilting frame and the inner bottom of the machine housing. The third cylinder is movably disposed on the inner bottom of the machine housing, and its power output end is connected to the tilting frame. The third cylinder can drive the tilting frame to tilt relative to the tilting shaft inside the machine housing.

3. A aligning machine for aligning and loading trays according to claim 2, characterized in that: The tray alignment mechanism includes a fixed frame and a feeding frame. The fixed frame is mounted on the first conveying mechanism. The lower end face of the first conveying mechanism is provided with several crossbeams. The crossbeams are mounted on the flipping frame through a rotating component. The feeding frame is fixed to the upper end face of the fixed frame. The feeding frame is provided with several spaced partitions. The partitions and the feeding frame form a placement groove. The feeding port is located in each placement groove.

4. A aligning machine for aligning and loading trays according to claim 3, characterized in that: Each rotating component includes a first bearing, a second bearing, a linkage, and a connecting shaft. The first bearing is fixed to the tilting frame, and the second bearing is fixed to the crossbeam. The two ends of the linkage are rotatably connected to the first and second bearings respectively via connecting shafts. The second bearing can rotate axially relative to the connecting shaft at the first bearing. The connecting shaft at the connection between the first motor and the rotating component is connected to the power output end of the first motor. When the first motor drives the rotating component connected to it to move, it can synchronously drive other rotating components to move together.

5. A aligning machine for aligning and loading trays according to claim 3, characterized in that: Each of the tray lifting components includes a tray, a second motor, several mounting plates, several probes, several lifting shafts, and several sleeves. Each sleeve passes through a mounting plate and is located at both ends of the mounting plate. The mounting plates are all fixed to a crossbeam. Each lifting shaft is sleeved inside a sleeve, and the upper end of each lifting shaft is fixed to the lower end face of the tray. The second motor is fixed to the crossbeam, and the power output end of the second motor is connected to the lower end face of the tray. The second motor can drive the tray to move upward or downward. The probes are respectively fixed to both sides of the tray and can move with the tray.

6. A aligning machine for aligning and loading trays according to claim 3, characterized in that: The side wall of the material feeding frame that abuts against the partition is a movable side plate. A first cylinder is provided at the connection between the movable side plate and the partition. The first cylinder is fixed to the side plate, and the power output end of the first cylinder is fixed to the side plate. The first cylinder can drive the side plate to move relative to the material feeding frame to open the placement slot. At least two sets of the first cylinder are provided, and each first cylinder is fixed to the partition on both sides of the material feeding frame.

7. A aligning machine for aligning and loading trays according to claim 3, characterized in that: The feeding device includes a feeding bin, a feeding hopper, a material rack, a hopper frame, and a second cylinder. The feeding hopper is installed on the material rack, and the hopper frame is fixed to one side of the material rack. The feeding hopper is movably disposed on the hopper frame, with one end of the feeding hopper located below the feeding bin. One end of the second cylinder is movably connected to the material rack, and the other end of the second cylinder is connected to the lower end face of the feeding hopper. The second cylinder can push the feeding hopper to move relative to the hopper frame and tilt to feed material. The material rack is installed inside the machine housing, and the feeding hopper extends into the feeding frame after being cut at an angle.

8. A aligning machine for aligning and loading trays according to claim 1, characterized in that: The feeding device includes a feeding rack, a lifting component, and a sensor. The feeding rack is located on one side of the tray-swivel device. The lifting component is located on the lifting component and is used to transport the tray placed on the feeding rack. The sensor is located at the feeding end of the first conveying mechanism and is used to detect the height of the transported tray.

9. A aligning machine for aligning and loading trays according to claim 6, characterized in that: The recycling mechanism includes a second conveying mechanism and a recycling bin. The second conveying mechanism is located on one side of the tray device and below the movable side plate of the feeding frame. The recycling bin is fixedly located at the discharge end of the second conveying mechanism.

10. A aligning machine for aligning and loading trays according to claim 1, characterized in that: The feeding device includes a feeding conveying mechanism and a lifting and picking mechanism. The feeding conveying mechanism is located at the discharge end of the first conveying mechanism. The feeding conveying mechanism has a feeding station and a discharge station. The lifting and picking mechanism is located at the feeding station to transfer the swivel plate output by the first conveying mechanism to the feeding conveying mechanism and then output it after passing through the discharge station.

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