Diamond wire automatic sand burying electroplating mechanism

Abstract

The utility model provides a diamond wire automatic sand burying electroplating mechanism which comprises a water tank, a large titanium basket arranged in the water tank, a small titanium basket arranged in the large titanium basket and a diamond wire fixing frame arranged above the large titanium basket, and the diamond wire fixing frame is provided with a fixing frame lifting mechanism. A sand ejecting ring is further arranged in the large titanium basket and located on the periphery of the small titanium basket, a sand ejecting lifting mechanism is arranged at the lower end of the sand ejecting ring, the diamond wire fixing frame is provided with a plurality of diamond wire fixing clamping plates evenly distributed at the upper end of the sand ejecting ring, and a vibrator is arranged outside the large titanium basket. According to the utility model, the automatic and uniform sand burying and electroplating of the diamond coil can be ensured, the problem of poor electroplating effect caused by the deformation of the wire due to manual sand loading is avoided, the manpower is saved, the production cost is reduced, the product quality is ensured, and the working efficiency and the product yield are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to diamond wire processing field especially relates to a kind of diamond wire automatic sanding electroplating mechanism. BACKGROUND

[0002] Current market diamond wire sanding electroplating mode mainly is that electroplating solution is placed in water tank, nickel bead is placed in small titanium basket middle, artificial diamond wire is placed into big titanium basket groove;Then again use spoon to send into diamond grit into big titanium basket groove, bury the whole diamond wire ring;After electroplating, need again use spoon to scrape diamond grit to big titanium basket side and place table, so reciprocating operation, each person can only operate three workstations, and artificial efficiency is low.

[0003] And existing artificial sanding electroplating mode is easy to press deformation in sanding process, and make diamond wire mutually adhere;Adhesion part is not plated sand or less sand, and the rejection rate is high;Product quality control is difficult, and the scrap cost is high.

[0004] With the development of science and technology, market diamond wire demand is increasing;Artificial sanding electroplating cannot meet the demand of quantity and quality, and has seriously affected market development;It has great limitation. INVENTION CONTENTS

[0005] To solve the problems in the prior art, the utility model provides a kind of diamond wire automatic sanding electroplating mechanism.

[0006] The utility model provides a kind of diamond wire automatic sanding electroplating mechanism, including water tank, big titanium basket in the water tank, small titanium basket in the big titanium basket and diamond wire fixing frame in the top of the big titanium basket, the diamond wire fixing frame is equipped with fixed frame lifting mechanism, the big titanium basket is located in the periphery of the small titanium basket and is equipped with sand ring, the sand ring lower end is equipped with sand lifting mechanism, the diamond wire fixing frame is equipped with multiple diamond wire fixed clamping plates evenly distributed on the top of the sand ring, and the big titanium basket outside is equipped with vibrator.

[0007] As the further improvement of the utility model, fixed frame lifting mechanism includes rack lifting plate, rack support plate, rack lifting cylinder and linear guide rail, the linear guide rail is two groups and is respectively longitudinally arranged in the both ends of the water tank side, the both ends of the rack lifting plate are respectively equipped with a sliding block matched with the linear guide rail, the rack support plate is connected with the rack lifting plate in the horizontal direction, the diamond wire fixed clamping plate is fixedly connected with the free end of the rack support plate through center connecting column, the rack lifting cylinder is fixed on the top of the rack lifting plate, and cylinder rod is fixedly connected with the rack lifting plate.

[0008] As a further improvement of this utility model, a conductive slip ring is provided at the upper end of the central connecting column. The automatic diamond wire burying and electroplating mechanism also includes an energized lifting cylinder. The energized lifting cylinder is located above the diamond wire fixing frame, and the driving end is provided with a conductive part that can contact the conductive slip ring.

[0009] As a further improvement of this utility model, a liquid level detection component is also provided on the outside of the water tank.

[0010] As a further improvement of this utility model, the top sand lifting mechanism includes a top sand cylinder, which is used to drive the top sand ring to rise and fall.

[0011] As a further improvement of this utility model, there are four diamond wire fixing plates, which are arranged symmetrically in pairs.

[0012] As a further improvement of this utility model, the vibrator is two and symmetrically arranged on both sides of the large titanium basket.

[0013] As a further improvement of this utility model, a liquid communication channel is provided between the small titanium basket and the large titanium basket.

[0014] As a further improvement of this utility model, the bottom of the water tank is provided with multiple adjustable support feet.

[0015] The beneficial effects of this utility model are: This utility model can ensure that the diamond coil is automatically and evenly buried with sand and electroplated, avoiding the problem that manual sand application can easily deform the wire and cause poor electroplating effect. Moreover, it saves manpower, reduces production costs, ensures product quality, and improves work efficiency and product yield. Attached Figure Description

[0016] Fig. 1 This is a schematic diagram of the structure of an automatic diamond wire embedding electroplating mechanism according to this utility model;

[0017] Fig. 2 This is a side view of an automatic diamond wire embedding electroplating mechanism according to the present invention;

[0018] Fig. 3 This is a top view of an automatic diamond wire embedding electroplating mechanism according to this utility model.

[0019] Attached reference numerals: 1-Water tank; 2-Large titanium basket; 3-Small titanium basket; 4-Diamond wire fixing frame; 5-Central connecting column; 6-Conductive slip ring; 7-Top sand ring; 8-Material rack lifting plate; 9-Material rack support plate; 10-Linear guide rail; 11-Slider; 12-Material rack lifting cylinder; 13-Electrified lifting cylinder; 14-Vibrator; 15-Liquid level detection component; 16-Diamond wire fixing clamp. Detailed Implementation

[0020] In the description of this utility model, it should be understood that if there are descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientation or positional relationship, the orientation description may be based on the orientation or positional relationship shown in the accompanying drawings. This is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this utility model.

[0021] In the description of this utility model, if there is a description of quantity, "several" means one or more, "more than" means two or more, "greater than," "less than," "exceeding," etc. are understood to exclude the number itself, while "above," "below," "within," etc. are understood to include the number itself. If there is a description of "first" or "second," it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of the indicated technical features.

[0022] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0023] like Figs. 1 to 3 As shown, this utility model discloses an automatic diamond wire embedding electroplating mechanism, including a water tank 1, a large titanium basket 2 disposed in the water tank 1, a small titanium basket 3 disposed in the large titanium basket 2, and a diamond wire fixing frame 4 disposed above the large titanium basket 2. A liquid communication channel is provided between the small titanium basket 3 and the large titanium basket 2 for the flow of electroplating solution. The diamond wire fixing frame 4 is provided with a fixing frame lifting mechanism. A top sand ring 7 is also provided in the large titanium basket 2 around the small titanium basket 3. The top sand ring 7 is a circular ring plate structure with pointed structures at both ends, which can separate the diamond sand during the lifting process. A top sand lifting mechanism is provided at the lower end of the top sand ring 7. The diamond wire fixing frame 4 is provided with multiple diamond wire fixing clamps 16 evenly distributed on the upper end of the top sand ring 7. The diamond wire is fixed into a ring structure by multiple positioning clamps. A vibrator 14 is provided outside the large titanium basket 2. The vibration of the vibrator 14 causes the diamond sand in the large titanium basket 2 to flow automatically and level, ensuring that the diamond wire is evenly embedded in the sand.

[0024] During operation, the diamond wire coil is first installed on the diamond wire fixing clamp 16, at which point the top sand ring 7 is in the upper position. Then, the fixing frame lifting mechanism drives the diamond wire fixing frame 4 to descend. At this time, the diamond wire fixing clamp 16 is located above the top sand ring 7 and descends synchronously with the top sand ring 7. During the descent, the top sand ring 7 can push aside the diamond sand, so that the diamond wire slowly sinks into the diamond sand in the large titanium basket 2. At the same time, the vibrator 14 will vibrate synchronously, which can make the diamond wire evenly buried in the sand. After the sand is buried, electroplating can be carried out, which saves manpower and ensures the quality of electroplating.

[0025] This invention ensures that the diamond coil is automatically and evenly buried in sand and electroplated, avoiding the problem that manual sand application can easily deform the wire and result in poor electroplating effect. It also saves manpower, reduces production costs, ensures product quality, and improves work efficiency and product yield.

[0026] In this utility model, the fixed frame lifting mechanism includes a material rack lifting plate 8, a material rack support plate 9, a material rack lifting cylinder 12, and linear guide rails 10. The linear guide rails 10 are in two sets, each longitudinally positioned at one end of the water tank 1. Each end of the material rack lifting plate 8 is provided with a slider 11 adapted to the linear guide rail 10. The material rack support plate 9 is vertically connected to the material rack lifting plate 8 in the horizontal direction. The diamond wire fixing clamp 16 is fixedly connected to the free end of the material rack support plate 9 via a central connecting column 5. The material rack lifting cylinder 12 is fixed above the material rack lifting plate 8, and its cylinder rod is fixedly connected to the material rack lifting plate 8. During operation, the cylinder rod of the material rack lifting cylinder 12 drives the material rack lifting plate 8 to rise and fall. The material rack lifting plate 8 drives the vertically connected material rack support plate 9 to rise and fall. The material rack support plate 9 drives the central connecting column 5 to rise and fall. The central connecting column 5 drives the diamond wire fixing frame 4 to rise and fall, thereby driving the diamond wire to rise and fall.

[0027] In this utility model, the upper end of the central connecting column 5 is provided with a conductive slip ring 6. The automatic diamond wire embedding electroplating mechanism also includes an energized lifting cylinder 13. The energized lifting cylinder 13 is located above the diamond wire fixing frame 4, and the driving end is provided with a conductive part that can contact the conductive slip ring 6. When the diamond wire fixing frame 4 drives the diamond wire to be completely embedded in the diamond sand, the energized lifting cylinder 13 will move to make its conductive part contact its conductive slip ring 6, so that the diamond wire is energized to the positive terminal.

[0028] In this invention, a liquid level detection component 15 is also provided on the outside of the water tank 1 for monitoring the liquid level of the electroplating solution in the water tank 1.

[0029] In this utility model, the top sand lifting mechanism includes a top sand cylinder, which is used to drive the top sand ring 7 to rise and fall, and the top sand ring 7 can ensure that the diamond coil is smoothly embedded in the diamond sand.

[0030] In this invention, there are four diamond wire fixing plates 16, which are arranged symmetrically in pairs to ensure the ring-shaped fixing of the diamond wire.

[0031] In this invention, there are two vibrators 14, which are symmetrically arranged on both sides of the large titanium basket 2 to ensure the vibration effect.

[0032] In this invention, the bottom of the water tank 1 is provided with multiple adjustable support feet, which provide a stable support effect.

[0033] This utility model has a simple structure, is easy to operate, and ensures uniform abrasive on the diamond wire while improving processing efficiency and product quality.

[0034] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the protection scope of the present invention.

Claims

1. An automatic diamond wire embedding electroplating mechanism, characterized in that: The device includes a water tank, a large titanium basket inside the water tank, a small titanium basket inside the large titanium basket, and a diamond wire fixing frame above the large titanium basket. The diamond wire fixing frame is equipped with a fixing frame lifting mechanism. A top sand ring is also provided inside the large titanium basket, located around the small titanium basket. A top sand lifting mechanism is provided at the lower end of the top sand ring. The diamond wire fixing frame is equipped with multiple diamond wire fixing clamps evenly distributed at the upper end of the top sand ring. A vibrator is provided outside the large titanium basket.

2. The automatic diamond wire embedding electroplating mechanism according to claim 1, characterized in that: The fixed frame lifting mechanism includes a material rack lifting plate, a material rack support plate, a material rack lifting cylinder, and linear guide rails. The linear guide rails are in two sets and are respectively arranged longitudinally at both ends of one side of the water tank. Each end of the material rack lifting plate is provided with a slider adapted to the linear guide rail. The material rack support plate is vertically connected to the material rack lifting plate in the horizontal direction. The diamond wire fixing clamp is fixedly connected to the free end of the material rack support plate through a central connecting column. The material rack lifting cylinder is fixed above the material rack lifting plate, and the cylinder rod is fixedly connected to the material rack lifting plate.

3. The automatic diamond wire embedding electroplating mechanism according to claim 2, characterized in that: The upper end of the central connecting column is provided with a conductive slip ring. The automatic diamond wire burying and electroplating mechanism also includes an energized lifting cylinder. The energized lifting cylinder is located above the diamond wire fixing frame, and the driving end is provided with a conductive part that can contact the conductive slip ring.

4. The automatic diamond wire embedding electroplating mechanism according to claim 1, characterized in that: The water tank is also equipped with a liquid level detection component on its outside.

5. The automatic diamond wire embedding electroplating mechanism according to claim 1, characterized in that: The top sand lifting mechanism includes a top sand cylinder, which is used to drive the top sand ring to rise and fall.

6. The automatic diamond wire embedding electroplating mechanism according to claim 1, characterized in that: There are four diamond wire fixing plates, arranged symmetrically in pairs.

7. The automatic diamond wire embedding electroplating mechanism according to claim 1, characterized in that: The vibrators are two in number and are symmetrically arranged on both sides of the large titanium basket.

8. The automatic diamond wire embedding electroplating mechanism according to claim 1, characterized in that: A liquid communication channel is provided between the small titanium basket and the large titanium basket.

9. The automatic diamond wire embedding electroplating mechanism according to claim 1, characterized in that: The bottom of the water tank is equipped with multiple adjustable support feet.

Images