Color fixing device for carpet production

Abstract

The utility model discloses a color fixing device for carpet production, and particularly relates to the technical field of carpet production, the color fixing device comprises a color fixing pool, a placing structure is installed in the color fixing pool, the placing structure comprises a fixing roller, the top of the fixing roller is fixedly connected with a fixing cylinder, and a spring is fixedly installed in the fixing cylinder; and the top end of the spring is fixedly connected with a telescopic column. According to the color fixing device for carpet production, carpets are separately placed at the tops of the multiple placing structures, then the carpets are clamped between the placing structures and the clamping structures through the clamping structures, the situation that the local color fixing effect is affected due to the fact that the multiple carpets are placed in an overlapped mode is avoided, and therefore the carpet color fixing quality of the color fixing device for carpet production is improved; the synchronous motor drives the double-extrusion assembly to drive the clamping structure to move up and down, so that the carpet shakes in the color fixing pool, the speed of a solution entering the carpet is increased, and the working efficiency of the color fixing device for carpet production is improved.

Description

Technical Field

[0001] This utility model relates to the field of carpet production technology, specifically to a color-fixing device for carpet production. Background Technology

[0002] Carpets are floor coverings made from natural fibers such as cotton, linen, wool, silk, and grass yarn, or chemically synthesized fibers, through hand or mechanical processes of weaving, tufting, or spinning. They cover the floors of residences, hotels, conference rooms, entertainment venues, stadiums, exhibition halls, vehicles, ships, airplanes, etc., and have the advantages of reducing noise, heat insulation, decorative effect, improving foot comfort, preventing slips, and preventing air pollution. In order to ensure the durability and stability of the color during the production process of carpets, a color fixing process is required.

[0003] Existing carpet color-fixing methods typically include high-temperature steaming and solution immersion. In solution immersion, the color-fixing agent is mixed with water according to a specific ratio, and the carpet is then immersed for a certain period. This allows the carpet to remain in the color-fixing agent for an adequate time, enabling it to effectively act on the dye and fiber, thereby enhancing the bonding force between the dye and fiber and improving color durability and stability. However, current technologies often involve directly placing multiple carpets into the solution, resulting in a prolonged time for the carpets to fully contact the solution. Furthermore, the overlapping of multiple carpets may affect the immersion contact of overlapping areas, thus impacting the overall color-fixing effect. Therefore, a color-fixing device for carpet production is needed to improve the quality and efficiency of carpet color-fixing. Utility Model Content

[0004] The purpose of this invention is to provide a color-fixing device for carpet production, so as to solve the problems mentioned in the background art, such as long carpet soaking time and overlapping parts affecting the overall color-fixing effect.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a color-fixing device for carpet production, comprising a color-fixing pool, an internal placement structure, and a fixed roller, a fixed cylinder fixedly connected to the top of the fixed roller, a spring fixedly installed inside the fixed cylinder, a telescopic column fixedly connected to the top of the spring, a clamping structure installed at the top of the color-fixing pool, the clamping structure comprising a fixed plate, a clamping rod fixedly connected to the bottom of the fixed plate, an extrusion column fixedly connected to the bottom of the clamping rod, a handle fixedly installed at the top of the fixed plate, and clamping plates fixedly installed on both sides of the fixed plate, with an extrusion groove opened on one side of the clamping plate;

[0006] Rollers are rotatably mounted on both sides of the fixing plate. A connecting plate is fixedly connected to the top inner wall of the color-fixing pool, and a limit post is fixedly connected to the top of the connecting plate. A shaking structure is installed on both sides of the color-fixing pool, and the shaking structure includes a synchronous motor. A rotating column one is fixedly connected to one end of the output shaft of the synchronous motor, and a transmission belt one is rotatably mounted on the outside of the rotating column one. A rotating column two is rotatably connected to the top inner side of the transmission belt one, and a gear is fixedly connected to the outer wall of one end of the rotating column two. A transmission belt two is rotatably connected to the outside of the rotating column two, and a rotating column three is rotatably connected to the inner side of the transmission belt two. An eccentric wheel is fixedly connected to the outer wall of one end of the rotating column three.

[0007] Preferably, the placement structure is installed at equal intervals on the inner side of the color-fixing pool, and the two ends of the fixed roller are fixedly connected to the inner wall of the color-fixing pool. The fixed cylinder is installed at equal intervals on the top outer wall of the fixed roller, and the telescopic column is elastically installed to the fixed cylinder by a spring. The telescopic column is vertically set at the bottom of the extrusion column.

[0008] Preferably, the number of telescopic columns is the same as the number of extrusion columns, and the number of clamping rods is the same as the number of placement structures. The fixing plates are symmetrically installed on the top of the clamping rods, and the handles are symmetrically installed on both sides of the top of the fixing plates.

[0009] Preferably, the top of the card plate has symmetrically opened moving holes, and the limiting post is inserted into the moving hole of the card plate. The roller is rolled on the inner wall of the color fixing pool. The side of the card plate has a Z-shaped structure, and the card plate is moved on both sides of the color fixing pool. The eccentric wheel is pressed on the inner side of the pressing groove.

[0010] Preferably, the synchronous motor is externally fixedly mounted with a fixed housing, and the fixed housing is fixedly mounted on both sides of the color-fixing pool. The rotating column one, rotating column two, and rotating column three are all rotatably mounted on the outside of the color-fixing pool, and the outer walls of the rotating column one, rotating column two, and rotating column three are all fixedly connected with pulleys. The transmission belt one and transmission belt two are rotatably mounted on the outer walls of the pulleys, and the rotating column one and rotating column two are rotatably connected to the transmission belt one through the pulleys. The rotating column two and rotating column three are rotatably connected to the transmission belt two through the pulleys.

[0011] Preferably, the second rotating column, gear, second transmission belt, third rotating column, and eccentric wheel constitute a single extrusion assembly, and the single extrusion assembly is symmetrically arranged on both sides of the clamping plate. The gears are meshed with each other, and the two eccentric wheels are respectively extruded on both sides of the extrusion groove. The symmetrical single extrusion assembly constitutes a double extrusion assembly, and the double extrusion assembly is symmetrically arranged on one side of the color-fixing pool. The third transmission belt is rotatably installed on the outside of the second rotating column, and the double extrusion assemblies are rotatably connected to each other through pulleys and the third transmission belt.

[0012] Preferably, a filter structure is fixedly installed on one side of the color-fixing pool, and the filter structure includes a filter box. An installation plate is fixedly connected to the top inner wall of the filter box, and a top cover is fixedly installed on the top of the installation plate by screws. A retaining ring is fixedly connected to the inner bottom wall of the filter box, and a filter element is inserted into the inside of the retaining ring. Limiting strips are installed at equal intervals on the inner side wall of the filter box, and filter plates are inserted between the limiting strips. A water pump is fixedly installed on one side of the filter box. The water pump's pumping end is fixedly connected to one side of the filter box through a pumping pipe, and the water pump's outlet end is fixedly connected to an outlet pipe. One end of the outlet pipe is fixedly installed on the top of the color-fixing pool, and one side of the filter box is connected to the color-fixing pool through a connecting pipe.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the color-fixing device for carpet production;

[0014] 1. The carpets are placed separately on top of multiple placement structures, and then clamped between the placement and clamping structures by a clamping structure. This avoids the overlapping of multiple carpets, which would affect the local color-fixing effect, thereby improving the color-fixing quality of the carpet in the color-fixing device for carpet production. While the carpet is soaking, the synchronous motor drives the double extrusion assembly to move the clamping structure up and down, thereby squeezing the carpet and the telescopic column to move repeatedly inside the fixed cylinder, thus shaking the carpet inside the color-fixing pool, thereby accelerating the speed at which the solution enters the carpet and shortening the soaking time, thereby improving the working efficiency of the color-fixing device for carpet production.

[0015] 2. By designing a filtration structure, the used solution enters the filtration structure for filtration. A water pump draws the solution from inside the filtration box, thus prompting the solution from the color-fixing pool to enter the filtration box for further filtration. The dual filtration of the filter element and filter plate facilitates the removal of impurities from the used solution, enabling easy reuse of the solution and reducing waste of color-fixing agent and water. It also prevents impurities from adhering to the carpet surface due to repeated use of the solution, which would increase the difficulty of subsequent cleaning, thereby improving the practicality of the color-fixing device for carpet production. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the color-fixing pool of this utility model;

[0018] Figure 3 This is a schematic diagram of the clamping structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the shaking structure of this utility model;

[0020] Figure 5This is a schematic diagram showing the disassembled structure of the filter structure of this utility model.

[0021] In the diagram: 1. Color fixing tank; 2. Placement structure; 21. Fixed roller; 22. Fixed cylinder; 23. Spring; 24. Telescopic column; 3. Clamping structure; 31. Fixed plate; 32. Clamping rod; 33. Extrusion column; 34. Handle; 35. Clamping plate; 36. Extrusion groove; 37. Roller; 38. Limiting column; 39. Connecting plate; 4. Vibration structure; 41. Synchronous motor; 42. Rotating column one; 43. Transmission belt one; 44. Rotating column two; 45. Gear; 46. Transmission belt two; 47. Rotating column three; 48. Eccentric wheel; 49. Transmission belt three; 5. Filtering structure; 51. Filter box; 52. Mounting plate; 53. Top cover; 54. Snap ring; 55. Filter element; 56. Limiting strip; 57. Filter plate; 58. Water pump. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5This utility model provides a technical solution: a color-fixing device for carpet production, including a color-fixing pool 1, a placement structure 2 installed inside the color-fixing pool 1, and the placement structure 2 including a fixed roller 21, a fixed cylinder 22 fixedly connected to the top of the fixed roller 21, and a spring 23 fixedly installed inside the fixed cylinder 22, with a telescopic column 24 fixedly connected to the top of the spring 23. A clamping structure 3 is installed on the top of the color-fixing pool 1, and the clamping structure 3 includes a fixed plate 31, with a clamping rod 32 fixedly connected to the bottom of the fixed plate 31, and clamping... The bottom of rod 32 is fixedly connected to an extrusion column 33. Placement structures 2 are installed at equal intervals on the inner side of the color-fixing tank 1. Both ends of the fixed roller 21 are fixedly connected to the inner wall of the color-fixing tank 1. Fixed cylinders 22 are installed at equal intervals on the top outer wall of the fixed roller 21. Telescopic columns 24 are elastically installed to the fixed cylinders 22 via springs 23. The telescopic columns 24 are vertically positioned at the bottom of the extrusion column 33. A handle 34 is fixedly installed on the top of the fixed plate 31. The number of telescopic columns 24 is the same as the number of extrusion columns 33, and the number of clamping rods 32 is the same as the number of extrusion columns 33. The placement structures 2 are arranged in the same number. Fixed plates 31 are symmetrically installed on the top of clamping rods 32, and handles 34 are symmetrically installed on both sides of the top of the fixed plates 31. Clamping plates 35 are fixedly installed on both sides of the fixed plates 31. A pressing groove 36 is opened on one side of each clamping plate 35. Moving holes are symmetrically opened on the top of each clamping plate 35, and limiting posts 38 are inserted into the moving holes of the clamping plates 35. Rollers 37 are rolled on the inner wall of the color-fixing pool 1. The side of the clamping plates 35 has a Z-shaped structure, and the clamping plates 35 are movably positioned within the color-fixing pool 1. On both sides, eccentric wheels 48 are pressed and arranged inside the pressing groove 36. The eccentric wheels 48 are symmetrically arranged on both sides of the clamping plate 35. When the two gears 45 mesh and rotate, the two eccentric wheels 48 rotate in opposite directions. At the same time, since the eccentric wheels 48 are eccentrically arranged, they will repeatedly press the pressing groove 36 of the clamping plate 35 during the rotation of the eccentric wheels 48. This makes it convenient for the clamping structure 3 to repeatedly press the carpet and the placement structure 2. Due to the elastic setting of the placement structure 2, it is convenient to shake the carpet inside the color fixing pool 1 to speed up the color fixing speed.

[0024] Rollers 37 are rotatably mounted on both sides of the fixing plate 31. A connecting plate 39 is fixedly connected to the top inner wall of the color-fixing pool 1, and a limit post 38 is fixedly connected to the top of the connecting plate 39. A shaking structure 4 is installed on both sides of the color-fixing pool 1, and the shaking structure 4 includes a synchronous motor 41. A rotating column 42 is fixedly connected to one end of the output shaft of the synchronous motor 41, and a transmission belt 43 is rotatably mounted on the outside of the rotating column 42. A rotating column 44 is rotatably connected to the top inner side of the transmission belt 43, and a gear 45 is fixedly connected to the outer wall of one end of the rotating column 44. The external rotating connection is connected to a transmission belt 46. The synchronous motor 41 is fixedly mounted on the outside of a fixed housing, which is fixedly mounted on both sides of the color-fixing pool 1. Rotating columns 42, 44, and 47 are all rotatably mounted on the outside of the color-fixing pool 1, and pulleys are fixedly connected to the outer walls of rotating columns 42, 44, and 47. Transmission belts 43 and 46 are rotatably mounted on the outer walls of the pulleys. Rotating columns 42 and 44 are rotatably connected to each other via pulleys and transmission belt 43, and rotating columns 44 and 47 are rotatably connected via transmission belts 46 and 47 respectively. The second transmission belt 46 is rotatably connected to the pulley, and the inner side of the second transmission belt 46 is rotatably connected to the third rotating column 47. An eccentric wheel 48 is fixedly connected to the outer wall of one end of the third rotating column 47. The second rotating column 44, gear 45, transmission belt 46, third rotating column 47, and eccentric wheel 48 constitute a single extrusion assembly. The single extrusion assemblies are symmetrically arranged on both sides of the clamping plate 35. The gears 45 mesh with each other. The two eccentric wheels 48 are respectively extruded on both sides of the extrusion groove 36. The symmetrical single extrusion assemblies constitute a double extrusion assembly. The double extrusion assemblies are symmetrically arranged on one side of the color-fixing pool 1. The external rotating column 44 is equipped with a transmission belt 49. The double extrusion components are rotatably connected by pulleys and transmission belt 49. The outer walls of rotating column 42, rotating column 44 and rotating column 47 are all equipped with pulleys. The pulleys are convenient to use with transmission belt 43, transmission belt 46 and transmission belt 49, so that multiple eccentric wheels 48 can be driven simultaneously by synchronous motor 41. The shaking structure 4 is symmetrically arranged on both sides of the color fixing pool 1. The two synchronous motors 41 work at the same time, which facilitates the smooth and repeated up and down movement of the clamping structure 3.

[0025] A filter structure 5 is fixedly installed on one side of the color-fixing tank 1. The filter structure 5 includes a filter box 51. An installation piece 52 is fixedly connected to the inner top wall of the filter box 51, and a top cover 53 is fixedly installed on the top of the installation piece 52 by screws. This facilitates the removal and cleaning of the filter element 55 and filter plate 57 inside the filter box 51 by disassembling the top cover 53. A retaining ring 54 is fixedly connected to the inner bottom wall of the filter box 51, and a filter element 55 is inserted into the retaining ring 54. The retaining ring 54 facilitates the installation and use of the filter element 55. Limiting strips 56 are installed at equal intervals on the inner side wall of the filter box 51, and filter plates 57 are inserted between the limiting strips 56. The limiting strips 56 are designed to facilitate the installation and use of the filter element 55. The filter plate 57 is positioned in a convenient manner, and a water pump 58 is fixedly installed on one side of the filter box 51. The water pump 58 is fixedly connected to one side of the filter box 51 through a water pump pipe, and the water pump 58 is fixedly connected to an outlet pipe. One end of the outlet pipe is fixedly installed on the top of the color-fixing tank 1. One side of the filter box 51 is connected to the color-fixing tank 1 through a connecting pipe. The water pump 58 draws the solution inside the filter box 51, thereby causing the solution inside the color-fixing tank 1 to enter the filter box 51 for filtration. Through the dual filtration of the filter element 55 and the filter plate 57, it is convenient to filter and remove impurities in the solution after use, thus facilitating the reuse of the solution.

[0026] Working principle: When using this carpet production color-fixing device, hold handle 34 to remove clamping structure 3 from the top of color-fixing tank 1, then place the carpet on top of placement structure 2. After placing multiple carpets, place clamping structure 3 on top of color-fixing tank 1, align the moving hole of clamping plate 35 with limiting post 38, and then align extrusion groove 36 with eccentric wheel 48. Then, inject a mixture of water and color-fixing agent into color-fixing tank 1 to immerse the carpet in the solution. Simultaneously, synchronous motor 41 drives rotating column 1 42 to rotate, which in turn drives rotating column 2 44 to rotate via pulley and transmission belt 1 43. The rotation of rotating column 2 44 reverses the two gears 45, and drives rotating column 3 47 to rotate via pulley and transmission belt 2 46, causing eccentric wheel 48 to rotate. The eccentric wheel 48 rotates on both sides of the clamping plate 35, thereby pressing the eccentric wheel 48 into the inner side of the extrusion groove 36. This causes the clamping plate 35 to drive the fixing plate 31 to press down and move the clamping rod 32, thereby pressing the extrusion column 33 into the carpet. Then, the carpet presses the telescopic column 24, compressing the spring 23 of the telescopic column 24 and moving it into the fixed cylinder 22. When the eccentric wheel 48 rotates and separates from the clamping plate 35, multiple springs 23 move the telescopic column 24 upward to reset it, thereby pressing the carpet upward into the clamping structure 3. This causes the synchronous motor 41 to drive the double extrusion assembly to repeatedly press the carpet and the placement structure 2 into the clamping structure 3, thereby shaking the carpet inside the color-fixing pool 1 and accelerating the contact speed between the carpet and the solution. After color fixing is completed, the clamping structure 3 can be removed to take out the carpet. The used solution inside the color-fixing pool 1 is filtered through the filter structure 5.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A color-fixing device for carpet production, comprising a color-fixing tank (1), characterized in that: The color-fixing pool (1) is equipped with a placement structure (2), which includes a fixed roller (21). The top of the fixed roller (21) is fixedly connected to a fixed cylinder (22), and a spring (23) is fixedly installed inside the fixed cylinder (22). The top of the spring (23) is fixedly connected to a telescopic column (24). The top of the color-fixing pool (1) is equipped with a clamping structure (3), which includes a fixed plate (31). The bottom of the fixed plate (31) is fixedly connected to a clamping rod (32), and the bottom of the clamping rod (32) is fixedly connected to an extrusion column (33). The top of the fixed plate (31) is fixedly installed with a handle (34), and both sides of the fixed plate (31) are fixedly installed with a clamping plate (35). One side of the clamping plate (35) is provided with an extrusion groove (36). Rollers (37) are rotatably mounted on both sides of the fixing plate (31). A connecting plate (39) is fixedly connected to the top inner wall of the color fixing pool (1), and a limit post (38) is fixedly connected to the top of the connecting plate (39). A shaking structure (4) is installed on both sides of the color fixing pool (1), and the shaking structure (4) includes a synchronous motor (41). A rotating column (42) is fixedly connected to one end of the output shaft of the synchronous motor (41), and a transmission belt (43) is rotatably mounted on the outside of the rotating column (42). A rotating column (44) is rotatably connected to the top inner side of the transmission belt (43), and a gear (45) is fixedly connected to the outer wall of one end of the rotating column (44). A transmission belt (46) is rotatably connected to the outside of the rotating column (44), and a rotating column (47) is rotatably connected to the inner side of the transmission belt (46). An eccentric wheel (48) is fixedly connected to the outer wall of one end of the rotating column (47).

2. The color-fixing device for carpet production according to claim 1, characterized in that, The placement structure (2) is installed at equal intervals on the inner side of the color-fixing pool (1), and the two ends of the fixed roller (21) are fixedly connected to the inner wall of the color-fixing pool (1). The fixed cylinder (22) is installed at equal intervals on the top outer wall of the fixed roller (21), and the telescopic column (24) is elastically installed with the fixed cylinder (22) through the spring (23). The telescopic column (24) is vertically set at the bottom of the extrusion column (33).

3. The color-fixing device for carpet production according to claim 1, characterized in that, The number of telescopic columns (24) is the same as the number of extrusion columns (33), and the number of clamping rods (32) is the same as the number of placement structures (2). The fixing plates (31) are symmetrically installed on the top of the clamping rods (32), and the handles (34) are symmetrically installed on both sides of the top of the fixing plates (31).

4. The color-fixing device for carpet production according to claim 1, characterized in that, The top of the card plate (35) is symmetrically provided with moving holes, and the limiting post (38) is inserted into the moving hole of the card plate (35). The roller (37) is rolled on the inner wall of the color fixing pool (1). The side of the card plate (35) has a Z-shaped structure, and the card plate (35) is moved on both sides of the color fixing pool (1). The eccentric wheel (48) is pressed on the inner side of the pressing groove (36).

5. A color-fixing device for carpet production according to claim 1, characterized in that, The synchronous motor (41) is fixedly mounted with a fixed shell on its exterior, and the fixed shell is fixedly mounted on both sides of the color-fixing pool (1). The first rotating column (42), the second rotating column (44), and the third rotating column (47) are all rotatably mounted on the outside of the color-fixing pool (1), and the outer walls of the first rotating column (42), the second rotating column (44), and the third rotating column (47) are all fixedly connected with pulleys. The first transmission belt (43) and the second transmission belt (46) are rotatably mounted on the outer wall of the pulleys, and the first rotating column (42) and the second rotating column (44) are rotatably connected to the first transmission belt (43) through the pulleys, and the second rotating column (44) and the third rotating column (47) are rotatably connected to the second transmission belt (46) and the pulleys.

6. A color-fixing device for carpet production according to claim 1, characterized in that, The rotating column two (44), gear (45), transmission belt two (46), rotating column three (47) and eccentric wheel (48) form a single extrusion assembly, and the single extrusion assembly is symmetrically arranged on both sides of the clamping plate (35). The gears (45) are meshed with each other. The two eccentric wheels (48) are respectively extruded on both sides of the extrusion groove (36). The symmetrical single extrusion assembly forms a double extrusion assembly. The double extrusion assembly is symmetrically arranged on one side of the color fixing pool (1). The transmission belt three (49) is rotatably installed on the outside of the rotating column two (44). The double extrusion assemblies are rotatably connected to each other through pulleys and transmission belt three (49).

7. A color-fixing device for carpet production according to claim 1, characterized in that, A filter structure (5) is fixedly installed on one side of the color-fixing pool (1), and the filter structure (5) includes a filter box (51). An installation piece (52) is fixedly connected to the top inner wall of the filter box (51), and a top cover (53) is fixedly installed on the top of the installation piece (52) by screws. A retaining ring (54) is fixedly connected to the inner bottom wall of the filter box (51), and a filter element (55) is inserted into the inside of the retaining ring (54). Filters are installed at equal intervals on the inner sidewalls of the filter box (51). There are limiting strips (56), and filter plates (57) are inserted between the limiting strips (56). A water pump (58) is fixedly installed on one side of the filter box (51). The pumping end of the water pump (58) is fixedly connected to one side of the filter box (51) through a pumping pipe. The outlet end of the water pump (58) is fixedly connected to an outlet pipe. One end of the outlet pipe is fixedly installed on the top of the color-fixing pool (1). One side of the filter box (51) is connected to the color-fixing pool (1) through a connecting pipe.

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