Up-down oppositely-closed type cable clamp carrying and mounting trolley
By designing an upper and lower mating cable clamp transport and installation trolley and using longitudinal slide rails and transverse rails in combination, the installation problem of large-tonnage cable clamps for ultra-long span suspension bridges was solved, achieving fast and stable cable clamp installation and reducing safety risks.
Patent Information
- Application Number
- CN202520160594.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Existing technology is insufficient to meet the installation requirements of large-tonnage cable clamps for 2000m-class ultra-long span suspension bridges, posing safety risks.
Design a trolley for transporting and installing cable clamps with an upper and lower half. The trolley uses a combination of longitudinal and transverse rails to enable rapid adjustment of the upper and lower half of the cable clamps. The cable clamps are installed using an electric hoist and lifting ropes, and lateral limit rollers are provided to ensure stability.
It enables rapid installation of large-tonnage cable clamps, reduces safety risks, and improves the stability and safety of the installation process.
Smart Images

Figure CN223824038U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of cable clamp installation construction of suspension bridge superstructure, and specifically relates to a cable clamp transport and installation trolley with upper and lower mating type. Background Technology
[0002] Cable clamps are cast steel components installed on the main cables of suspension bridges to secure the cables and connect them to the suspenders. The main structural forms of cable clamps include straddle-type and pin-hinged type, with pin-hinged cable clamps further divided into top-bottom and left-right matching types. A cable clamp typically consists of two semi-circular cast steel parts connected and securely installed on the main cable by high-strength bolts.
[0003] Currently, in the installation of main cable clamps for suspension bridges, cable cranes supported on the catenary gantry load-bearing cables are mainly used for the transportation and installation of the clamps. However, with the emergence of 2000m-class ultra-long span suspension bridges, the size and weight of the main cable clamps are constantly increasing. The original cable crane installation method is no longer suitable for the installation of large-tonnage clamps, and there are limitations and certain safety risks. Utility Model Content
[0004] To address the aforementioned problems, the purpose of this utility model is to provide a vertically and horizontally aligned cable clamp transport and installation trolley. This trolley utilizes longitudinal and transverse rails to enable rapid adjustment of the upper and lower cable clamps, facilitating the installation of heavy-duty cable clamps and reducing safety risks.
[0005] The technical solution of this utility model is as follows: a trolley for transporting and installing cable clamps with upper and lower fittings, including a main cable, a lower truss, and an upper truss. The lower truss includes a steel frame one, with several linearly distributed traveling rollers inside the upper part of the steel frame one. A longitudinal slide rail is provided inside the lower part of the lower truss, and a lower half cable clamp is slidably mounted on the longitudinal slide rail. The upper truss includes a steel frame two, which is fixedly connected to the steel frame one. A transverse track is provided inside the upper part of the steel frame two, and an electric hoist is slidably mounted on the transverse track. The output end of the electric hoist is connected to a lifting rope, and the lower end of the lifting rope is connected to an upper half cable clamp. The upper half cable clamp is located directly above the lower half cable clamp inside the steel frame one, and the main cable is located between the upper half cable clamp and the lower half cable clamp.
[0006] The steel frame is equipped with multiple traction guide wheels at both the front and rear ends.
[0007] The transverse track is also equipped with transverse limiting wheels.
[0008] The steel frame is equipped with multiple lateral limiting rollers on both sides near the main cable.
[0009] The spatial angle between the longitudinal slide rail and the transverse track is 90°.
[0010] The lower roller surface of the traveling roller is in contact with the main cable.
[0011] The technical advantages of this utility model are as follows: 1. This utility model achieves rapid adjustment of the upper and lower half of the cable clamp through the longitudinal slide rail and the transverse rail, meeting the installation requirements of large-tonnage cable clamps and reducing safety risks. 2. This utility model ensures the lateral stability of the installation trolley by setting lateral limiting rollers.
[0012] The following will provide further explanation in conjunction with the accompanying drawings. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of a top-to-bottom mating cable clamp transport and installation trolley according to the present invention.
[0014] Figure 2 This is a front view of a cable clamp transport and installation trolley that is designed to fit together with the top and bottom of the cable clamp.
[0015] Figure 3 This is a side view of a cable clamp transport and installation trolley with an upper and lower mating type according to this utility model.
[0016] Figure 4 This is a top view of a cable clamp transport and installation trolley that is designed to be used in conjunction with the present invention.
[0017] Attached reference numerals: 1-Main cable; 2-Lower truss; 21-Steel frame one; 22-Lateral limiting roller; 23-Traction guide wheel; 24-Longitudinal slide rail; 25-Traveling roller; 3-Upper truss; 31-Steel frame two; 32-Transverse track; 33-Transverse limiting wheel; 34-Lifting rope; 35-Electric hoist; 4-Upper cable clamp; 5-Lower cable clamp. Detailed Implementation Example 1
[0018] like Figures 1-4 As shown, a trolley for transporting and installing cable clamps with upper and lower sections includes a main cable 1, a lower truss 2, and an upper truss 3. The lower truss 2 includes a steel frame 21, with several linearly distributed traveling rollers 25 located at the top inside the steel frame 21. A longitudinal slide rail 24 is located at the bottom inside the lower truss 2, and a lower cable clamp 5 is slidably mounted on the longitudinal slide rail 24. The upper truss 3 includes a steel frame 31, which is fixedly connected to the steel frame 21. A transverse track 32 is located at the top inside the steel frame 31, and an electric hoist 35 is slidably mounted on the transverse track 32. A lifting rope 34 is connected to the output end of the electric hoist 35, and an upper cable clamp 4 is connected to the lower end of the lifting rope 34. The upper cable clamp 4 is located directly above the lower cable clamp 5 inside the steel frame 21, and the main cable 1 is located between the upper cable clamp 4 and the lower cable clamp 5.
[0019] In actual use, the lower truss 2 is equipped with traveling rollers 25 supporting the main cable 1 to meet the travel requirements of the trolley. A longitudinal slide rail 24 is installed below the lower truss 2. After the lower half of the cable clamp 5 is lifted to a certain height by a lifting device, it is placed into the longitudinal slide rail 24 and slides longitudinally to the middle position of the trolley. A second steel frame 31 is located on the outer side of the upper truss 3, and a transverse track 32 is arranged on the top of the second steel frame 31. An electric hoist 35 is installed on the transverse track 32. The upper half of the cable clamp 4 is lifted from the side of the main cable 1 by a lifting rope 34 via the electric hoist 35 and moved laterally into the second steel frame 31. After the upper half of the cable clamp 4 and the lower half of the cable clamp 5 are placed in position, the winch is started to pull the installation trolley to the installation position for installation. This invention achieves rapid adjustment of the upper and lower half of the cable clamps through the longitudinal and transverse slide rails, meeting the installation requirements of large-tonnage cable clamps and reducing safety risks. Example 2
[0020] Based on Embodiment 1, in this embodiment, preferably, the front and rear ends of the steel frame 21 are respectively provided with multiple traction guide wheels 23.
[0021] The steel frame 21 of this utility model is provided with multiple traction guide wheels 23 at both the front and rear ends. The winch wire rope passes around the traction guide wheels 23 to provide the driving power for the installation trolley. Example 3
[0022] Based on Embodiment 1 or Embodiment 2, in this embodiment, preferably, the transverse track 32 is further provided with a transverse limiting wheel 33.
[0023] The transverse track 32 of this utility model is also provided with transverse limiting wheels 33. When in use, steel wire ropes are used to pass around the two transverse limiting wheels 33 in sequence and support them on the two gantry load-bearing cables above the trolley, which can ensure the transverse stability of the entire installation trolley. Example 4
[0024] Based on Embodiment 1 or Embodiment 3, in this embodiment, preferably, a plurality of lateral limiting rollers 22 are respectively provided inside the steel frame 21 near both sides of the main cable 1.
[0025] The steel frame 21 of this utility model is provided with multiple lateral limiting rollers 22 on both sides near the main cable 1 to ensure the lateral stability of the installation trolley. Example 5
[0026] Based on Embodiment 1 or Embodiment 4, in this embodiment, preferably, the spatial angle between the longitudinal slide rail 24 and the transverse track 32 is 90°.
[0027] The spatial angle between the longitudinal slide rail 24 and the transverse track 32 of this utility model is 90°, which facilitates the rapid adjustment of the upper and lower half of the cable clamp through the longitudinal slide rail and the transverse track, meets the installation requirements of large-tonnage cable clamps, and reduces safety risks. Example 6
[0028] Based on Embodiment 1 or Embodiment 5, in this embodiment, preferably, the lower roller surface of the walking roller 25 is in contact with the main cable 1.
[0029] The lower roller surface of the traveling roller 25 described in this utility model is in contact with the main cable 1, thus meeting the travel requirements of the trolley.
[0030] The working principle of this utility model is as follows: the lower truss 2 is equipped with traveling rollers 25 that support the main cable 1, meeting the travel requirements of the trolley; the lower truss 2 has multiple traction guide wheels 23 at its front and rear ends, and the winch wire rope passes around the traction guide wheels 23 to provide travel power for the installation trolley; a longitudinal slide rail 24 is provided below the lower truss 2, and the lower half cable clamp 5 is lifted to a certain height by the lifting equipment and placed into the longitudinal slide rail 24, sliding longitudinally to the middle position of the trolley; the lower truss 2 is surrounded by... Lateral limiting rollers 22 are provided to ensure the lateral stability of the installation trolley; a steel frame 31 is provided on the outside of the upper truss 3, and a transverse track 32 is arranged on the top of the steel frame 31; an electric hoist 35 is provided on the transverse track 32, and the upper half cable clamp 4 is lifted from the side of the main cable 1 by the electric hoist 35 via the hoisting rope 34 and moved laterally into the steel frame 31; after the upper half cable clamp 4 and the lower half cable clamp 5 are placed in place, the winch is started to pull the installation trolley to the installation position for installation.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present utility model should be included within the protection scope of the present utility model.
Claims
1. A type of upper and lower interlocking cable clamp transport and installation trolley, characterized in that: The structure includes a main cable (1), a lower truss (2), and an upper truss (3). The lower truss (2) includes a steel frame (21), with several linearly distributed rollers (25) on the upper part of the steel frame (21). The lower part of the lower truss (2) has a longitudinal slide rail (24) on the lower part of the lower truss (2), and a lower cable clamp (5) is slidably mounted on the longitudinal slide rail (24). The upper truss (3) includes a steel frame (31), and the steel frame (31) and the steel frame (21) are connected. The steel frame (21) is fixedly connected. A horizontal rail (32) is provided on the upper part of the steel frame (21). An electric hoist (35) is slidably provided on the horizontal rail (32). The output end of the electric hoist (35) is connected to a hoisting rope (34). The lower end of the hoisting rope (34) is connected to an upper cable clamp (4). The upper cable clamp (4) is located directly above the lower cable clamp (5) inside the steel frame (21). The main cable (1) is located between the upper cable clamp (4) and the lower cable clamp (5).
2. The upper and lower mating type cable clamp transport and installation trolley according to claim 1, characterized in that: The steel frame (21) is provided with multiple traction guide wheels (23) at both the front and rear ends.
3. The upper and lower mating type cable clamp transport and installation trolley according to claim 1, characterized in that: The transverse track (32) is also provided with transverse limiting wheels (33).
4. The upper and lower mating type cable clamp transport and installation trolley according to claim 1, characterized in that: The steel frame (21) is equipped with multiple lateral limiting rollers (22) on both sides near the main cable (1).
5. The upper and lower mating type cable clamp transport and installation trolley according to claim 1, characterized in that: The spatial angle between the longitudinal slide rail (24) and the transverse track (32) is 90°.
6. The upper and lower mating type cable clamp transport and installation trolley according to claim 1, characterized in that: The lower roller surface of the traveling roller (25) is in contact with the main cable (1).