Double-layer guide positioning frame device for large-diameter steel casing

By designing a double-layer guide positioning frame device, and utilizing a welded main frame and adjustment device, the problems of low accuracy and poor stability of traditional positioning frames during construction were solved. This enabled the efficient sinking and positioning of large-diameter steel casings, improving construction quality and resource utilization.

CN223824170UActive Publication Date: 2026-01-23THE 2ND ENG CO LTD MBEC +1
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Patent Information

Application Number
CN202520687278.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-01-23
Estimated Expiration
2035-04-11

AI Technical Summary

Technical Problem

Traditional double-layer steel casing positioning frames suffer from poor accuracy, low adjustment efficiency, and weak load-bearing capacity and stability during construction, making it difficult to meet the construction requirements of large-diameter steel casings under complex geological conditions.

Method used

A double-layer guide positioning frame was designed, comprising guide wheels, a ladder, an I-beam crossbeam, steel diagonal supports, steel vertical supports, a jack adjustment device, and a thrust box adjustment device. The main frame is assembled by welding, and stiffening ribs are arranged at key connections. The guide wheels of the jack and thrust box adjustment device apply force to the steel casing to achieve verticality adjustment.

Benefits of technology

It improves the construction precision and efficiency of large-diameter steel casings, ensures construction quality and stability, and enhances the load-bearing capacity and reusability of the device, thus promoting environmentally friendly and sustainable development.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a double-layer guide positioning frame device for a large-diameter steel casing. The double-layer guide positioning frame device comprises guide wheels, a crawling ladder, an I-shaped steel cross beam, a section steel inclined support, a section steel vertical support, a jack adjusting device and a thrust box adjusting device, wherein the jack adjusting device and the thrust box adjusting device are used for adjusting the perpendicularity of the large-diameter steel casing. The double-layer guiding and positioning frame has the advantages that the I-shaped steel cross beam, the section steel inclined support and the section steel vertical support are welded to form the double-layer guiding and positioning body frame, the stiffening ribs are arranged at the connecting position of the I-shaped steel cross beam and the section steel vertical support, the guiding frame is fixedly connected with a site construction platform, the bearing capacity of the double-layer guiding and positioning frame is effectively improved, and the service life of the double-layer guiding and positioning frame is prolonged. The overall stability of the structure during construction of the steel casing is ensured; the jack adjusting device and the thrust box adjusting device can finely adjust and control the perpendicularity of the steel casing in the vibration sinking construction process of the steel casing.
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Description

Technical Field

[0001] This utility model relates to the field of vibratory sinking construction of large-diameter steel casings, and particularly includes a double-layer guide and positioning frame device for large-diameter steel casings. Background Technology

[0002] Steel casings, as a commonly used construction component, play a crucial role in foundation engineering. However, with increasingly complex geological conditions and ever-expanding project scale, higher demands are placed on the sinking and positioning technology of steel casings. Especially in situations with complex geological conditions, uneven soil layer distribution, or the presence of weak soil layers, double-layer positioning guide frames, compared to single-layer guide devices, improve the stability and positioning accuracy of steel casings during sinking by adding a guiding layer, and have therefore gained widespread application. However, with the continuous increase in the difficulty of engineering construction and quality requirements, traditional double-layer steel casing positioning frames suffer from problems such as poor construction accuracy, low adjustment efficiency, and weak construction load-bearing capacity and stability. Therefore, optimizing the double-layer guide positioning frame device for large-diameter steel casings to improve construction accuracy and efficiency and ensure construction quality is of significant practical importance. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a double-layer guide positioning frame device for large-diameter steel casing.

[0004] This double-layer guide positioning frame device for large-diameter steel casing includes: guide wheels, a ladder, an I-beam crossbeam, steel diagonal supports, steel vertical supports, and a jack adjustment device and a thrust box adjustment device for adjusting the verticality of the large-diameter steel casing; the I-beam crossbeam, steel diagonal supports, and steel vertical supports are fixedly welded together to form the main frame of the double-layer guide positioning frame; the upper and lower ends of the ladder are fixedly connected to the main frame of the double-layer guide positioning frame; the jack adjustment device is installed on the upper layer of the double-layer guide frame, and the thrust box adjustment device is installed on the lower layer of the double-layer guide frame, with the jack adjustment device and the thrust box adjustment device contacting the outer wall of the steel casing through the guide wheels.

[0005] Preferably, the I-beam crossbeam, the steel diagonal support, and the steel vertical support are fixedly welded together to form a double-layer guide positioning frame main frame, and stiffening ribs are arranged at the connection between the I-beam crossbeam and the steel vertical support.

[0006] Preferably, the upper and lower ends of the ladder are fixedly connected to the main frame of the double-layer guide positioning frame, and two reinforcing rods are provided in the middle of the ladder and horizontally welded and fixed to the vertical steel support.

[0007] As a preferred option, the jack adjustment device and the thrust box adjustment device are provided with pad beams, and steel pads are provided at the four corners of the guide frame. The pad beams and steel pads are welded and fixed.

[0008] As a preferred option, the upper platform of the double-layer guide frame is equipped with guardrails, and an opening is left in the guardrails at the top of the ladder.

[0009] Preferably, the ends of the jack adjustment device and the thrust box adjustment device are equipped with guide wheels. During the vibration sinking construction of the steel casing, the position of the guide wheels at the ends of the jack adjustment device and the thrust box adjustment device is adjusted based on the monitoring data to apply force to the steel casing, thereby adjusting the verticality of the steel casing.

[0010] The beneficial effects of this utility model are:

[0011] 1) This utility model welds I-beams, steel diagonal supports, and steel vertical supports to form a double-layer guide and positioning main frame, and stiffening ribs are arranged at the connection between the I-beams and the steel vertical supports. The guide frame is fixedly connected to the on-site construction platform, which effectively improves the load-bearing capacity of the double-layer guide and positioning frame and ensures the overall stability of the structure during the construction of the steel casing.

[0012] 2) The jack adjustment device and thrust box adjustment device involved in this utility model can precisely control the verticality of the steel casing during the vibration sinking construction of the steel casing. The adjustment device is easy to operate and can avoid repeated observation and adjustment. While improving the construction accuracy of the steel casing, it can effectively shorten the construction period.

[0013] 3) The large-diameter steel casing double-layer guide positioning frame device involved in this utility model is equipped with a protective railing on the top to ensure operational safety. At the same time, it adopts a one-time investment design, and the device can be reused, avoiding unnecessary waste of resources and promoting environmental protection and sustainable development. Attached Figure Description

[0014] Figure 1 This is the main view of the double-layer guide positioning frame device for large-diameter steel casing;

[0015] Figure 2 This is a top view of a double-layer guide positioning frame device for a large-diameter steel casing.

[0016] Explanation of reference numerals in the attached drawings: 1-Guide wheel, 2-Ladder, 3-Reinforcing rod, 4-Steel diagonal support, 5-Thrust box adjustment device, 6-Padded beam, 7-I-beam crossbeam, 8-Stiffening rib, 9-Steel pad, 10-Guardrail, 11-Jack adjustment device, 12-Steel casing, 13-Steel vertical support. Detailed Implementation

[0017] The present invention will be further described below with reference to embodiments. The description of the embodiments below is only for the purpose of helping to understand the present invention. It should be noted that, for those skilled in the art, several modifications can be made to the present invention without departing from the principle of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

[0018] Example 1

[0019] As one example, such as Figure 1 and Figure 2 As shown, this double-layer guide positioning frame device for large-diameter steel casing mainly includes: guide wheels 1, ladder 2, guardrail 10, I-beam crossbeam 7, steel diagonal support 4, steel vertical support 13, and jack adjustment device 11 and thrust box adjustment device 5 for adjusting the verticality of the large-diameter steel casing; the I-beam crossbeam 7, steel diagonal support 4, and steel vertical support 13 are fixedly welded together to form the main frame of the double-layer guide positioning frame, and stiffening ribs 8 are provided on the I-beam crossbeam 7; the upper and lower ends of the ladder 2 are fixedly connected to the main frame of the double-layer guide positioning frame, and a reinforcing rod 3 is provided in the middle of the ladder; the jack adjustment device 11 is installed on the upper layer of the double-layer guide frame, and the thrust box adjustment device 5 is installed on the lower layer of the double-layer guide frame. The adjustment devices are fixedly connected to the main body of the double-layer guide positioning frame through the lower pad beam 6 and steel pad 9; the guardrail 10 is installed around the upper platform of the double-layer guide frame.

[0020] The I-beam crossbeam 7, the steel diagonal support 4, and the steel vertical support 13 are fixedly welded together to form the main frame of the double-layer guide positioning frame. Stiffening ribs 8 are arranged at the connection between the I-beam crossbeam 7 and the steel vertical support 13 to improve the load-bearing capacity of the components. Before construction, the guide frame is fixedly connected to the on-site construction platform to ensure that the double-layer guide positioning frame does not produce relative displacement.

[0021] The upper and lower ends of the climbing ladder 2 are fixedly connected to the main frame of the double-layer guide positioning frame. To improve the stability of the climbing ladder 2, two reinforcing rods 3 are arranged and horizontally welded to the vertical steel support 13.

[0022] The jack adjustment device 11 and the thrust box adjustment device 5 are symmetrically installed on the upper and lower layers of the guide frame, respectively. The jack adjustment device 11 and the thrust box adjustment device 5 are provided with pad beams 6. During installation, the pad beams 6 are welded and fixed to the steel pads 9 at the four corners of the guide frame to achieve stable installation of the adjustment device.

[0023] The guardrail 10 is arranged around the upper platform of the double-layer guide frame to ensure work safety. An opening is left in the guardrail 10 at the top of the ladder 2 for workers to pass through.

[0024] The jack adjustment device 11 and the thrust box adjustment device 5 are equipped with nylon guide wheels 1 at their ends. During the vibration sinking construction of the steel casing 12, the positions of the guide wheels at the ends of the jack adjustment device 11 and the thrust box adjustment device 5 are adjusted based on monitoring data to apply force to the steel casing 12, thereby adjusting the verticality of the steel casing 12.

[0025] Example 2

[0026] As another embodiment, this second embodiment proposes a more specific double-layer guide positioning frame device for large-diameter steel casing based on the first embodiment:

[0027] The connection between the I-beam beam 7 and the vertical steel support 13 is reinforced with stiffening ribs 8 to improve the load-bearing capacity of the components. Before construction, the guide frame is fixedly connected to the on-site construction platform. Two reinforcing rods 3 are arranged on the ladder 2 and horizontally welded to the vertical steel support 13 to improve stability. The jack adjustment device 11 and the thrust box adjustment device 5 are welded and fixed to the steel pads 9 at the four corners of the guide frame. The guardrail 10 has an opening at the top of the ladder 2 for workers to pass through. During the vibration sinking construction, the steel casing 12 is subjected to force by adjusting the position of the guide wheels at the ends of the jack adjustment device 11 and the thrust box adjustment device 5 based on monitoring data, thereby adjusting the verticality of the steel casing 12.

[0028] The installation process of the large-diameter steel casing double-layer guide positioning frame device is as follows:

[0029] Before installation, the design parameters of the double-layer guide positioning frame are determined according to the size of the steel casing and construction requirements. The main frame of the double-layer guide positioning frame is made by fixing and welding the I-beam crossbeam 7, the steel diagonal support 4, and the steel vertical support 13 together in the factory and then transported to the site. Next, the ladder 2, the reinforcing rod 3, and the guardrail 10 around the upper positioning frame are welded. Finally, the jack adjustment device 11 and the thrust box adjustment device 5 are installed on the upper and lower steel pads 9 of the positioning frame, respectively.

[0030] During installation, check whether all components of the double-layer guide positioning frame are securely installed. On the construction site, fix the lower I-beam crossbeam 7 of the guide frame to the on-site construction platform to ensure that the double-layer guide positioning frame does not undergo relative displacement.

[0031] During the vibratory sinking construction of the steel casing 12, the position of the guide wheels at the ends of the jack adjustment device 11 and the thrust box adjustment device 5 is adjusted based on the monitoring data to apply force to the steel casing 12, thereby adjusting the verticality of the steel casing 12. After the construction is completed, the double-layer guide positioning frame device is transferred to the next construction position for reuse.

[0032] It should be noted that the parts in this embodiment that are the same as or similar to those in Embodiment 1 can be referred to each other, and will not be repeated in this application.

[0033] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

Claims

1. A double-layer guide and positioning frame device for large-diameter steel casing, characterized in that, include: The system includes guide wheels, a ladder, an I-beam crossbeam, steel diagonal supports, steel vertical supports, and a jack adjustment device and a thrust box adjustment device for adjusting the verticality of the large-diameter steel casing. The I-beam crossbeam, steel diagonal supports, and steel vertical supports are fixedly welded together to form a double-layer guide positioning frame. The upper and lower ends of the ladder are fixedly connected to the double-layer guide positioning frame. The jack adjustment device is installed on the upper layer of the double-layer guide frame, and the thrust box adjustment device is installed on the lower layer of the double-layer guide frame. The jack adjustment device and the thrust box adjustment device contact the outer wall of the steel casing through the guide wheels.

2. The double-layer guide positioning frame device for a large-diameter steel casing according to claim 1, characterized in that: The I-beams, steel diagonal supports, and steel vertical supports are fixedly welded together to form a double-layer guide and positioning frame. Stiffening ribs are arranged at the connection between the I-beams and the steel vertical supports.

3. The double-layer guide positioning frame device for a large-diameter steel casing according to claim 1, characterized in that: The upper and lower ends of the ladder are fixedly connected to the main frame of the double-layer guide positioning frame, and two reinforcing rods are provided in the middle of the ladder and horizontally welded to the vertical steel support.

4. The double-layer guide positioning frame device for a large-diameter steel casing according to claim 1, characterized in that: The jack adjustment device and the thrust box adjustment device are equipped with pad beams, and steel pads are provided at the four corners of the guide frame. The pad beams and steel pads are welded and fixed.

5. The double-layer guide positioning frame device for a large-diameter steel casing according to claim 1, characterized in that: The upper platform of the double-layer guide frame is equipped with guardrails, and there is an opening in the guardrails at the top of the ladder.

6. The double-layer guide positioning frame device for a large-diameter steel casing according to claim 1, characterized in that: The jack adjustment device and the thrust box adjustment device are equipped with guide wheels at their ends. During the vibration sinking construction of the steel casing, the position of the guide wheels at the ends of the jack adjustment device and the thrust box adjustment device is adjusted based on the monitoring data to apply force to the steel casing, thereby adjusting the verticality of the steel casing.