Slagging-off machine with dust control and removal functions
By designing a reciprocating screw and sleeve structure on the muck loader and using an inexpensive motor drive, a wide-area dust removal function of the muck loader has been achieved, solving the problems of limited dust removal range and high energy consumption of traditional muck loaders, and achieving a high-efficiency, low-cost and environmentally friendly dust removal effect.
Patent Information
- Application Number
- CN202520300276.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-25
AI Technical Summary
Traditional slag removers' dust removal devices can only remove dust in specific areas and cannot cover the entire working range. They also require a large drive source, resulting in poor dust removal efficiency and high costs.
It adopts a dust control and removal structure with reciprocating lead screw and sleeve, and uses an inexpensive motor and pulley drive to make the two dust control and removal structures move back and forth synchronously, thereby expanding the dust removal range, and uses water mist as the dust removal medium.
It improves dust removal efficiency, reduces operating energy consumption and costs, expands the dust removal coverage area, and is environmentally friendly and pollution-free, in line with the trend of green and energy-saving development.
Smart Images

Figure CN223824253U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of muck removal machine technology, and in particular to a muck removal machine with dust control function. Background Technology
[0002] In current engineering practice, muck loaders, as important construction machinery, are widely used in tunnel excavation, mining engineering, water conservancy projects, and other fields. However, traditional muck loaders often generate a large amount of dust during operation due to excavation and loading. This dust not only pollutes the working environment, but long-term inhalation of this dust can also cause serious harm to the health of workers. Therefore, how to effectively control the dust generated by muck loaders has become an urgent problem to be solved.
[0003] Existing muck loaders typically employ single dust collection devices, such as dust hoods or dust collectors, for dust control. While these devices can reduce dust generation to some extent, they still have several shortcomings. First, single dust collection devices often only target a specific area and cannot cover the entire working range of the muck loader, resulting in poor dust collection efficiency. Second, these dust collection devices usually require a large power source, increasing both energy consumption and operating costs. Furthermore, due to limitations in the power source, these dust collection devices often cannot achieve reciprocating operation, thus limiting further improvements in their dust control capabilities. Therefore, a muck loader with integrated dust control functionality is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a slag remover with controlled dust removal function, solving the problem of existing technologies that typically use single dust removal devices, such as dust hoods or dust collectors. While these devices can reduce dust generation to some extent, they still have some shortcomings. First, a single dust removal device often only targets a specific area and cannot cover the entire working range of the slag remover, resulting in poor dust removal efficiency. Second, these dust removal devices usually require a large drive source, which not only increases the energy consumption of the device but also raises the operating cost. Furthermore, due to the limitations of the drive source, these dust removal devices often cannot achieve reciprocating operation.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A slag remover with dust control function includes a driving equipment body, a mechanical arm body installed on one side of the driving equipment body, a housing fixedly connected to the bottom of the mechanical arm body, reciprocating screws symmetrically arranged in the inner cavity of the housing, a threaded sleeve fitted on the outer ring of the reciprocating screws, through slots on both sides of the housing, a connecting rod penetrating the adjacent through slots fixedly connected to one side of the outer ring of the threaded sleeve, a pipe fixedly connected to one side of the connecting rod, a plurality of atomizers installed at the bottom of the pipe, and a water tank fixedly connected to one side of the driving equipment body.
[0007] Preferably, transmission pipes are fixedly connected to both sides of the top of the water tank, and one end of the transmission pipe is fixedly connected to the inner cavity of an adjacent pipe.
[0008] Preferably, a water pump is installed inside the pipe, and one end of the water pump is fixedly connected to one end of an adjacent transmission pipe.
[0009] Preferably, one end of the reciprocating lead screw is rotatably connected to the inner wall of the adjacent housing via a rotating shaft, and the other end of the reciprocating lead screw extends through the side wall of the adjacent housing via a bushing to one side of the housing.
[0010] Preferably, the outer ring of the reciprocating lead screw is fitted with a pulley, and the two pulleys are connected by a belt winding around each other.
[0011] Preferably, a motor is mounted on one side of the housing, and the output shaft of the motor is connected to the extension end of an adjacent reciprocating lead screw.
[0012] This utility model has at least the following beneficial effects:
[0013] Through structural design, personnel can simultaneously control the reciprocating operation of two dust control and removal structures using an inexpensive drive source, thereby saving energy consumption during dust removal and expanding the dust control and removal area of the device. This brings convenience to personnel and reduces the cost of dust control and removal.
[0014] This utility model also has the following beneficial effects:
[0015] The improved dust removal efficiency reduces the consumption of dust removal agents, further lowering costs. This invention uses water mist as the dust removal medium, which not only provides excellent dust removal but is also environmentally friendly and pollution-free. Furthermore, by reducing operating energy consumption and costs, it aligns with current trends towards green, energy-saving, and environmentally friendly development. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the water tank structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the connecting rod structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the screw sleeve structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the reciprocating lead screw structure of this utility model.
[0022] In the diagram: 1. Driving equipment body; 2. Water tank; 3. Robotic arm body; 4. Transmission pipe; 5. Outer shell; 6. Through groove; 7. Connecting rod; 8. Pipe; 9. Atomizer; 10. Reciprocating screw; 11. Screw sleeve; 12. Pulley; 13. Motor. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0024] Example 1, refer to Figure 1-5 A slag remover with dust control function includes a driving equipment body 1, a mechanical arm body 3 installed on one side of the driving equipment body 1, a housing 5 fixedly connected to the bottom of the mechanical arm body 3, a reciprocating screw 10 symmetrically arranged in the inner cavity of the housing 5, a threaded sleeve 11 sleeved on the outer ring of the reciprocating screw 10, through grooves 6 opened on both sides of the housing 5, a connecting rod 7 that penetrates the adjacent through groove 6 fixedly connected to one side of the outer ring of the threaded sleeve 11, a pipe 8 fixedly connected to one side of the connecting rod 7, a plurality of atomizers 9 installed at the bottom of the pipe 8, and a water tank 2 fixedly connected to one side of the driving equipment body 1.
[0025] As can be seen from the above embodiments, when the slag remover is in operation, personnel can use the water pump inside the pipe 8 in conjunction with the transmission pipe 4 to transfer the water source inside the water tank 2 to the inside of the pipe 8, and then the liquid is converted into water mist by the atomizer 9 and sprayed outward. Personnel can use the motor 13 to drive the adjacent reciprocating screw 10 to rotate. With the cooperation of the pulley 12, the two reciprocating screws 10 rotate simultaneously, and the two screw sleeves 11 drive the corresponding pipe 8 to move, so that the position state of the atomizer 9 changes continuously. Through the structural design, personnel can use an inexpensive drive source to simultaneously control the reciprocating operation of the two dust control and removal structures, thereby saving the operating energy consumption of the device under the dust removal function, expanding the dust control and removal area of the device, bringing convenience to personnel and reducing the consumption cost of dust control and removal.
[0026] Example 2, refer to Figure 1-5 A slag remover with dust control function includes a driving equipment body 1, a mechanical arm body 3 installed on one side of the driving equipment body 1, a housing 5 fixedly connected to the bottom of the mechanical arm body 3, a reciprocating screw 10 symmetrically arranged in the inner cavity of the housing 5, a threaded sleeve 11 sleeved on the outer ring of the reciprocating screw 10, through grooves 6 opened on both sides of the housing 5, a connecting rod 7 passing through the adjacent through groove 6 fixedly connected to one side of the outer ring of the threaded sleeve 11, a pipe 8 fixedly connected to one side of the connecting rod 7, a plurality of atomizers 9 installed at the bottom of the pipe 8, and a water tank 2 fixedly connected to one side of the driving equipment body 1.
[0027] Both sides of the top of the water tank 2 are fixedly connected to transmission pipes 4, and one end of the transmission pipe 4 is fixedly connected to the inner cavity of the adjacent pipe 8.
[0028] A water pump is installed inside the pipe 8, and one end of the water pump is fixedly connected to one end of the adjacent transmission pipe 4.
[0029] One end of the reciprocating screw 10 is rotatably connected to the inner wall of the adjacent housing 5 via a rotating shaft, and the other end of the reciprocating screw 10 extends through the side wall of the adjacent housing 5 to one side of the housing 5 via a bushing.
[0030] The outer ring of the reciprocating lead screw 10 is fitted with a pulley 12, and the two pulleys 12 are connected by a belt winding between them.
[0031] A motor 13 is installed on one side of the housing 5, and the output shaft of the motor 13 is connected to the extension end of the adjacent reciprocating lead screw 10.
[0032] As can be seen from the above embodiments, this invention designs a dust control and removal structure with reciprocating lead screws 10 and screw sleeves 11, using a single motor 13 as the drive source. Through the transmission of pulleys 12 and belts, two reciprocating lead screws 10 can rotate simultaneously. This design cleverly utilizes the principle of mechanical transmission, achieving synchronous reciprocating motion of the two dust control and removal structures with a relatively small driving force, thereby significantly reducing the energy consumption of the device under dust removal function. Since the two dust control and removal structures, namely pipes 8 and atomizers 9, can reciprocate simultaneously and independently, their working range is greatly expanded. This design allows the slag remover to cover a wider area during operation, effectively improving the efficiency and effect of dust control and removal. Traditional dust control and removal devices often require large drive sources and complex control systems, which not only increases the cost of the equipment but also the cost of use. This invention, by using an inexpensive drive source, namely the motor 13, and a simple transmission system, namely the pulleys 12 and belts, not only reduces the manufacturing cost of the equipment but also the cost of use. Meanwhile, the improved dust removal efficiency reduces the consumption of dust removal agents, further lowering costs. This invention uses water mist as the dust removal medium, which not only provides excellent dust removal but is also environmentally friendly and pollution-free. Furthermore, by reducing operating energy consumption and costs, it aligns with the current trend of green, energy-saving, and environmentally friendly development.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A slag remover with dust control function, comprising a driving equipment body (1), characterized in that, A robotic arm body (3) is installed on one side of the driving equipment body (1). A housing (5) is fixedly connected to the bottom of the robotic arm body (3). A reciprocating screw (10) is symmetrically arranged in the inner cavity of the housing (5). A threaded sleeve (11) is fitted on the outer ring of the reciprocating screw (10). A through groove (6) is opened on both sides of the housing (5). A connecting rod (7) that penetrates the adjacent through groove (6) is fixedly connected to one side of the outer ring of the threaded sleeve (11). A pipe (8) is fixedly connected to one side of the connecting rod (7). Several atomizers (9) are installed at the bottom of the pipe (8). A water tank (2) is fixedly connected to one side of the driving equipment body (1).
2. The slag remover with dust control function according to claim 1, characterized in that, The top two sides of the water tank (2) are fixedly connected to transmission pipes (4), and one end of the transmission pipe (4) is fixedly connected to the inner cavity of the adjacent pipe (8).
3. A slag remover with dust control function according to claim 2, characterized in that, A water pump is installed inside the pipe (8), and one end of the water pump is fixedly connected to one end of the adjacent transmission pipe (4).
4. A slag remover with dust control function according to claim 1, characterized in that, One end of the reciprocating screw (10) is rotatably connected to the inner wall of the adjacent housing (5) via a rotating shaft, and the other end of the reciprocating screw (10) extends through the side wall of the adjacent housing (5) to one side of the housing (5) via a bushing.
5. A slag remover with dust control function according to claim 4, characterized in that, The outer ring of the reciprocating lead screw (10) is fitted with a pulley (12), and the two pulleys (12) are connected by a belt winding between them.
6. A slag remover with controlled dust removal function according to claim 1, characterized in that, A motor (13) is installed on one side of the housing (5), and the output shaft of the motor (13) is connected to the extension end of the adjacent reciprocating lead screw (10) for transmission.