Chimney roof supporting device

Abstract

The utility model discloses a chimney roof supporting device, and relates to the technical field of supporting devices. The chimney roof supporting device comprises a plurality of groups of bottom plates, a plurality of supporting plates and a plurality of supporting plates, the stand columns are correspondingly arranged on the supporting beams on the bottom plates in a one-to-one mode in the first direction, and the supporting beams are oppositely arranged on the stand columns in the second direction; the auxiliary beams are oppositely arranged between the supporting beams respectively; the fixing beams are obliquely arranged between the supporting beams and the auxiliary beams respectively; the supporting assemblies are arranged on the fixing beam in the first direction. The utility model solves the problems that the inside and the outside of a boiler room cannot meet the requirement of installation space, and the manufacturing cost and the civil engineering cost are increased due to overlarge self weight of the chimney.

Description

TECHNICAL FIELD

[0001] The utility model relates to support device technical field especially relates to a chimney roof support device. BACKGROUND

[0002] Flue gas produced by the boiler combustion is discharged into the atmosphere through the chimney. The chimney is usually vertical, or as close to vertical as possible, to ensure smooth flow of gas.

[0003] At present, various support and fixation problems will occur under the condition of limited installation space. First, the chimney is directly installed from the top interface of the boiler economizer (coal saving device), and the economizer is a small component, which has limited frame strength and cannot bear the chimney load with high weight. Moreover, there is no steel frame or steel beam in the vertical upper part (including a certain range) of the exhaust gas equipment that can bear the chimney fixing support;

[0004] Secondly, the thickness of the steel chimney is usually 3-4mm. The higher the chimney, the worse the rigidity. In the case of no reinforcement support point in the upper space of the boiler room, excessive self-weight of the chimney, and long-term high-temperature baking, the chimney will bend and collapse. If a self-supporting steel chimney with reinforced cylinder, thickened cylinder, and enlarged base is selected, not only the manufacturing cost is increased, but also the civil engineering cost is increased. In view of the above problems, the industry has not yet proposed an effective solution. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims to provide a chimney roof support device to at least solve one of the problems existing in the prior art.

[0006] Technical scheme: A chimney roof support device comprises:

[0007] A plurality of bottom plates;

[0008] A plurality of vertical columns are respectively and correspondingly arranged on the plurality of bottom plates along a first direction;

[0009] A plurality of support beams are oppositely arranged on the vertical columns along a second direction;

[0010] A plurality of auxiliary beams are oppositely arranged between the support beams;

[0011] A plurality of fixed beams are obliquely arranged between the support beams and the auxiliary beams; and

[0012] A plurality of support assemblies are arranged on the fixed beams along the first direction;

[0013] Among them, the plurality of support assemblies form an open-ended limiting cavity to support and limit the chimney in the limiting cavity.

[0014] As preferred, the auxiliary beams are detachably connected by connecting assemblies between each other.

[0015] As preferred, the connecting assembly comprises a connecting piece penetrating through the adjacent auxiliary beams, and the connecting piece is provided with a fastener at least at one end.

[0016] As preferred, a pre-tightening piece is arranged on the connecting piece and between the adjacent auxiliary beams.

[0017] As preferred, a plurality of mounting holes are arranged on the auxiliary beam in the first direction and close to one side of the connecting assembly.

[0018] As preferred, the mounting holes are arranged in a downward inclined manner.

[0019] As preferred, the auxiliary beam is detachably connected with the support beam.

[0020] As preferred, the support assembly comprises a connecting plate connected with the open end of the fixed beam, and a support piece is detachably arranged on the connecting plate.

[0021] As preferred, the outer wall of the support piece is provided with a locking piece for locking the adjacent support piece.

[0022] As preferred, the inner wall of the support piece is provided with a buffer pad.

[0023] Beneficial effects: in the embodiment of the present application, the prefabricated support structure is adopted, the limiting cavity with open upper and lower ends is formed by surrounding the plurality of support assemblies, so that the chimney is supported and limited in the limiting cavity, the purpose of limiting and supporting the chimney is achieved, the technical effects of improving the structural strength and reducing the cost are realized, and the problems that the chimney is directly installed from the top interface of the boiler economizer (coal saving device), the economizer is a small component, the frame strength thereof is limited, and the load bearing problem of the chimney with high weight cannot be solved, the problem that there is no steel frame or steel beam for fixing the chimney in the vertical upper part (including a certain range) of the exhaust gas equipment, the problem that the steel chimney with thin wall thickness and low rigidity is bent and collapsed due to the large self weight, long-term high-temperature baking, and no fixed fulcrum on the upper space of the boiler room, the problem that the self-supporting steel chimney with thickened cylinder and enlarged base increases the material and labor and the cost of civil foundation reinforcement are solved. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 is a chimney roof support device structure schematic view of the utility model;

[0025] Figure 2 is a chimney roof support device use state schematic view of the utility model.

[0026] The reference signs are:

[0027] 10. Base plate;

[0028] 20. Column;

[0029] 30. Support beam;

[0030] 40. Auxiliary beam;

[0031] 50. Fixed beam;

[0032] 60. Support assembly; 601. Connecting plate; 602. Support piece;

[0033] 70. Limiting cavity;

[0034] 80. Connecting assembly; 801. Connecting piece; 802. Fastener;

[0035] 90. Chimney. DETAILED DESCRIPTION

[0036] In order to make the personnel in the technical field better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the present application.

[0037] It should be noted that the terms "first", "second" and the like in the description and claims of the present application and the above drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented. In addition, the terms "comprise" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or units does not necessarily limit to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0038] In addition, the terms "mount", "set", "provided with", "connected", "linked", "sleeved" should be broadly understood. For example, it can be fixedly connected, detachably connected, or integrally configured; it can be mechanically connected, or electrically connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication between two devices, elements or components. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0039] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0040] like Figures 1-2 As shown, this application relates to a chimney roof support device. Figure 1 As shown, the chimney roof support device includes several sets of base plates 10; each base plate 10 refers to a bottom support plate, which can achieve good fixing and support effects, and at the same time, can achieve good assembly effects with other components, thereby achieving multiple functions. Preferably, there are four base plates 10, which are arranged in pairs opposite each other; this ensures good subsequent assembly effects. More preferably, the base plates 10 are made of high-strength metal, including but not limited to: iron.

[0041] A plurality of columns 20 are respectively and correspondingly arranged on a plurality of base plates 10 along a first direction. The main function of the columns 20 is to transfer the load-bearing capacity of the base plates 10 to the upper structure, providing vertical support for the entire support device. At the same time, by fixing the columns 20 to the base plates 10 along the first direction, a good assembly effect can be achieved, thereby ensuring the stability of the structure. Here, the first direction refers to the vertical direction, which is also the Y-axis direction in the two-coordinate system. Preferably, the number of columns 20 is four, which can achieve a good matching effect with the number of base plates 10, and at the same time, ensure a stable support effect.

[0042] It should be noted that the bottom of the column 20 can be connected to the base plate 10 by bolts; or the column 20 and the base plate 10 can be connected by welding.

[0043] Several support beams 30 are arranged opposite each other on the column 20 along the second direction. By arranging the support beams 30 along the second direction and opposite each other on the column 20, a lateral distribution support function can be achieved, further improving the stability of the structure. At the same time, it also allows for good assembly of other components. Here, the second direction refers to the horizontal direction; it is also the X-axis direction in the two-coordinate system. Preferably, the number of support beams 30 is two.

[0044] Several auxiliary beams 40 are respectively arranged opposite to each other between the support beams 30; by arranging the auxiliary beams 40 between adjacent support beams 30, the overall rigidity and stability of the device can be enhanced. The auxiliary beams 40 are arranged at intervals in the horizontal direction, forming a stable frame structure with the support beams 30. Preferably, there are four auxiliary beams 40, and the four auxiliary beams 40 are arranged in pairs opposite to each other.

[0045] Several fixed beams 50 are obliquely arranged between the support beam 30 and the auxiliary beam 40, respectively; this achieves a good fixed assembly effect. At the same time, the fixed beams 50, by being obliquely arranged, disperse the loads in the lateral and vertical directions, reducing local stress concentration. Preferably, the number of fixed beams 50 is four.

[0046] Several support components 60 are respectively disposed on the fixed beam 50 along the first direction; this can achieve a good support and limiting effect.

[0047] The structure comprises several supporting components 60 that enclose a limiting cavity 70 with open top and bottom ends, thereby supporting and limiting the chimney 90 within the limiting cavity 70. Through the cooperation of the above components, a stable and robust supporting structure is formed, which can effectively withstand the self-weight of the chimney 90 and the loads brought about by the external environment (such as wind, vibration, etc.). At the same time, the limiting cavity 70 enclosed by the supporting components 60 ensures that the chimney 90 can remain vertical within the device and prevents it from shifting or tipping over.

[0048] The roof support device of this application changes the support position and method of the chimney 90, relatively reduces the weight of the chimney 90, solves the problems of fixing and bearing the steel chimney 90, and minimizes the cost of the steel chimney 90.

[0049] As can be seen from the above description, this application achieves the following technical effects:

[0050] In this embodiment, a prefabricated support structure is adopted, in which several support components 60 are enclosed to form a limiting cavity 70 with open upper and lower ends, so that the chimney 90 is supported and limited within the limiting cavity 70, thereby achieving the purpose of limiting and supporting the chimney 90, thus realizing the technical effect of improving structural strength and reducing costs. This solves the problems of the chimney 90 being directly installed from the top interface of the boiler economizer, the economizer being a small component with limited frame strength, which cannot support the weight of the chimney 90; and the lack of a steel frame or steel beam for the chimney 90 to be fixed and supported vertically above (within a certain range) the flue gas equipment; the steel chimney 90 is usually 3-4mm thick, and the higher the chimney 90, the worse its rigidity, which may lead to bending and collapse in the upper space of the boiler room without reinforcement support points, with excessive self-weight and long-term high temperature baking; and the fact that strengthening and thickening the cylinder and enlarging the base of the self-supporting steel chimney 90 would not only increase manufacturing costs but also civil engineering costs.

[0051] Furthermore, the auxiliary beams 40 are detachably connected to each other via connecting components 80. It is understood that by detachably providing connecting components 80 between the auxiliary beams 40, a stable connection can be provided while also being detachable, so as to facilitate the installation, disassembly and subsequent maintenance of the device.

[0052] Furthermore, the connecting assembly 80 includes a connector 801 that penetrates adjacent auxiliary beams 40, and at least one end of the connector 801 is provided with a fastener 802. It is understood that this achieves good assembly results while also facilitating easy assembly and disassembly. The connector 801 can be a connecting stud; the fastener 802 can be a fastening nut.

[0053] Furthermore, a preload is provided on the connector 801 and located between adjacent auxiliary beams 40. It is understood that by providing a preload on the connector 801, the stability of the structure can be further improved, thereby preventing the connector 80 from becoming loose. Preferably, the preload can be a spring.

[0054] Furthermore, the auxiliary beam 40 is provided with a plurality of mounting holes arranged in an array along the first direction and on the side near the connecting assembly 80. This ensures good assembly results while also providing multiple mounting hole positions to choose from.

[0055] Furthermore, the mounting holes are angled downwards. This facilitates assembly and prevents the connecting components 80 from detaching.

[0056] Furthermore, the auxiliary beam 40 is detachably connected to the support beam 30. This facilitates easy assembly and disassembly, thereby improving assembly efficiency.

[0057] It should be noted that the detachable connection method can be a bolt connection; or it can be a snap-fit ​​method, in which the auxiliary beam 40 is inserted onto the support beam 30, and multiple limiting holes are vertically opened on the support beam 30. This can achieve a good assembly effect.

[0058] Furthermore, the support assembly 60 includes a connecting plate 601 connected to the open end of the fixed beam 50, and a support member 602 is detachably mounted on the connecting plate 601. This allows for good assembly between components, thereby ensuring structural stability. The support member 602 is detachably mounted on the connecting plate 601, and the detachability can be achieved through snap-fit ​​or plug-in connection.

[0059] Furthermore, the outer wall of the support member 602 is provided with a locking member for locking adjacent support members 602. It is understood that this further improves the structural stability of the support member 602.

[0060] Preferably, the locking element can be a clamp or a buckle; it can achieve the effect of limiting and fixing the support 602.

[0061] Furthermore, the inner wall of the support member 602 is provided with a cushioning pad. This provides a good cushioning effect, thereby preventing rigid contact between components. Preferably, the cushioning pad can be a rubber pad. This achieves an effect that is easy to implement and convenient to operate.

[0062] The working principle of this application is as follows:

[0063] 1. The roof steel chimney 90 support device mainly consists of three parts: a frame, columns 20, and a support ring. The frame and support ring can be welded together as a single unit, then pre-assembled with the chimney 90, and then cut in half along the centerline. Afterwards, connecting plates are welded and assembled. The support ring is clamped and fixed to the chimney 90. When the chimney 90 is installed in the boiler room, the support frame is installed in place, and the frame support ring assembly is connected and assembled using high-strength studs, with nuts tightened in place. After the columns 20 are adjusted to the installation dimensions, they are welded to the frame.

[0064] 2. Based on this device, the column 20 can be replaced with a high-load adjustable column 20 to adapt to different conditions such as flat roofs or sloping roofs.

[0065] This application also has the following beneficial effects:

[0066] 1. Solving the problem of chimney interface load-bearing capacity. Due to objective conditions, the chimney can no longer be supported by the ground. This invention minimizes the load on the boiler and chimney interface by setting up a roof support device, so that components such as energy savers and preheaters do not need additional reinforcement.

[0067] 2. Solving the problem of space occupation during the installation and fixing of steel chimneys. Steel chimneys typically occupy a certain amount of floor space when installed on the ground. This invention addresses this by incorporating a roof support device, placing the main load-bearing position of the chimney on the roof, with the lower equipment's exhaust outlet providing auxiliary positioning and fixation. This makes the chimney, based on the ground, more stable and secure. It also increases the operating space and inspection access for the boiler equipment.

[0068] 3. Solving the problem of excessive weight of steel chimneys. This problem arises because, to ensure sufficient structural strength, conventional methods for steel chimneys involve either thickening the chimney walls or installing a fixed frame. The former directly increases costs, while the latter increases the floor space required. This invention, by incorporating a roof support device, can reduce the chimney weight by one-third.

[0069] 4. If the steel chimney does not protrude much from the roof, there is no need to install steel wire ropes and locks, thus avoiding the problem of insufficient space for installing steel wire ropes and locks.

[0070] 5. Steel chimneys do not require conventional civil engineering foundations, leaving space for passageways.

[0071] 6. No load-bearing steel beams are required in the vertical direction of the boiler room or other indoor (workshop) areas.

[0072] 7. Steel chimneys can be directly installed on boilers or other flue gas equipment without considering the load-bearing capacity of the interfaces.

[0073] 8. The chimney shell has a correspondingly smaller section wall thickness, saving costs (especially for stainless steel materials).

[0074] 9. The present invention has a simple and lightweight structure, can be prefabricated in the factory, and can be directly bolted and installed on the project site.

[0075] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and all such equivalent transformations fall within the protection scope of the present invention.

Claims

1. A chimney roof support device, characterized in that, include: Several sets of base plates (10); Several columns (20) are respectively and correspondingly set on several base plates (10) along the first direction; Several support beams (30) are arranged opposite each other on the column (20) along the second direction; Several auxiliary beams (40) are respectively arranged opposite to each other between the support beams (30); Several fixed beams (50) are respectively obliquely arranged between the supporting beam (30) and the auxiliary beam (40); and Several support components (60) are respectively disposed on the fixed beam (50) along the first direction; The chimney is supported and limited within the limiting cavity (70) formed by a number of the support components (60) with open upper and lower ends.

2. The chimney roof support device according to claim 1, characterized in that, The auxiliary beams (40) are detachably connected to each other via connecting components (80).

3. The chimney roof support device according to claim 2, characterized in that, The connecting assembly (80) includes a connector (801) that passes through an adjacent auxiliary beam (40), and at least one end of the connector (801) is provided with a fastener (802).

4. The chimney roof support device according to claim 3, characterized in that, A pretensioner is provided on the connector (801) and between adjacent auxiliary beams (40).

5. The chimney roof support device according to claim 2, characterized in that, The auxiliary beam (40) has a plurality of mounting holes arranged in an array along the first direction and on the side closer to the connecting component (80).

6. The chimney roof support device according to claim 5, characterized in that, The mounting holes are angled downwards.

7. The chimney roof support device according to claim 1, characterized in that, The auxiliary beam (40) is detachably connected to the support beam (30).

8. The chimney roof support device according to claim 1, characterized in that, The support assembly (60) includes a connecting plate (601) connected to the open end of the fixed beam (50), and a support member (602) is detachably provided on the connecting plate (601).

9. The chimney roof support device according to claim 8, characterized in that, The outer wall of the support member (602) is provided with a locking member for locking adjacent support members (602).

10. The chimney roof support device according to claim 8, characterized in that, The inner wall of the support member (602) is provided with a buffer pad.

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