Cryogenic nitrogen-making air compressor

By designing an eccentric piston structure and an oil-water mixture circulation system in the cryogenic nitrogen air compressor, the problems of component overheating and wear, as well as insufficient cooling and lubrication, have been solved, achieving efficient heat dissipation and lubrication, extending equipment life and saving energy.

CN223825192UActive Publication Date: 2026-01-23SHANDONG HAOKANG ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202520182127.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2026-01-23
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

Existing cryogenic nitrogen air compressors are prone to accelerated wear due to component heating during operation, and lack effective lubrication during cooling, resulting in shortened equipment life and increased energy consumption.

Method used

A cryogenic nitrogen-generating air compressor was designed. It compresses air by driving a piston back and forth through an eccentric wheel and uses the reciprocating motion of the piston to dissipate heat. At the same time, an oil-water mixture is injected into the machine body, and the impeller and nozzle provide lubrication and cooling. The mixture is recycled and reused in the air duct.

Benefits of technology

It effectively reduces equipment temperature, decreases wear, saves energy, improves lubrication and cooling effects, extends equipment life, and reduces resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cryogenic nitrogen-making air compressor which comprises a machine body and a motor, an inlet and outlet assembly is installed on the machine body, the inlet and outlet assembly comprises an inlet pipe and an outlet pipe, a compression assembly is installed on the inner side of the machine body and comprises an eccentric wheel and a piston, and a collecting assembly is installed at the bottom of the machine body. The collecting assembly comprises a bottom box and an air duct, a pumping assembly is installed on the machine body, the pumping assembly comprises a pump shell and an impeller, and a spraying assembly is installed on the pump shell. The copious cooling nitrogen-making air compressor can automatically utilize reciprocating motion of a piston to conduct heat dissipation work, the working temperature of equipment is lowered, working abrasion is reduced, and the service life of the equipment is prolonged. And the mixed liquid is used for providing lubricating and cooling work for parts in the machine body, meanwhile, the lubricating and cooling effects on the compressor are improved, the service life of the compressor is guaranteed, and the air compressor is suitable for air compression work in cryogenic nitrogen generation work.
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Description

Technical Field

[0001] This utility model relates to the technical field of cryogenic nitrogen-generating air compressor equipment, specifically a cryogenic nitrogen-generating air compressor. Background Technology

[0002] Cryogenic nitrogen-generating air compressors are a component of nitrogen stations. During the nitrogen vulcanization process of tires, nitrogen stations are often required to supply nitrogen. When performing cryogenic nitrogen generation operations, nitrogen stations typically require cryogenic nitrogen-generating air compressors. Utility model patent application number CN202121193177.X discloses a nitrogen-generating air compressor. This compressor compresses air and delivers it through a second air guide pipe to the interiors of a first and second cooling tank for cooling. The compressed air is then delivered through the first air guide pipe to an air-water separator and a pipeline filter. The internal filtration of the device improves the purity of nitrogen. A sufficient cooling system fundamentally solves the problem of oil leakage caused by excessively long pipelines, ensuring the purity of nitrogen. According to its publicly available technical solution, existing cryogenic nitrogen air compressor equipment has two main problems during use. First, the internal components of the compressor generate a lot of heat when they move back and forth, which can accelerate the wear and tear of the equipment and reduce its service life. Second, when cooling the compressor, it cannot effectively lubricate the compactor, which is not conducive to saving energy. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a cryogenic nitrogen-generating air compressor to solve the problems mentioned in the background art. This utility model can reduce working wear and improve the lubrication and cooling effect of the compressor.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a cryogenic nitrogen-generating air compressor, comprising a body and a motor, wherein an inlet / outlet assembly is installed on the body, the inlet / outlet assembly comprising an inlet pipe and an outlet pipe, a compression assembly is installed on the inner side of the body, the compression assembly comprising an eccentric wheel and a piston, a collection assembly is installed at the bottom of the body, the collection assembly comprising a base box and an air duct, a pumping assembly is installed on the body, the pumping assembly comprising a pump casing and an impeller, a spraying assembly is installed on the pump casing, the spraying assembly comprising a suction pipe and a nozzle, and a cooling assembly is installed on the body, the cooling assembly comprising an inlet and an outlet.

[0005] Furthermore, both the inlet and outlet pipes are installed on one side of the machine body, the motor is bolted to the top of the machine body, the eccentric wheel is mounted on the inner side of the machine body via a bearing, and the top of the eccentric wheel passes through the inner wall of the machine body via a sealing ring and is keyed to the output shaft of the motor.

[0006] Furthermore, a connecting rod is installed on the inner side of the machine body, the outer side of the piston is clamped on the inner wall of the machine body, the two ends of the connecting rod are connected to the eccentric wheel and the piston respectively through bearings, and a one-way valve is installed on the inner side of both the inlet pipe and the outlet pipe.

[0007] Furthermore, the inlet is located on the other side of the machine body, and the outlet is located at the bottom of the machine body. A one-way valve is installed on the inner side of both the inlet and the outlet. A filter cartridge is installed on the other side of the machine body by bolts, and the filter cartridge is sleeved on the outside of the inlet.

[0008] Furthermore, the base box is bolted to the bottom of the machine body, the air duct is welded to the top of the base box, and a nylon mesh is glued to the inside of the air duct, with the nylon mesh evenly distributed on the inside of the air duct.

[0009] Furthermore, the pump housing is bolted to the bottom of the machine body, a turntable is installed on the inner side of the machine body, the top of the turntable is welded to the bottom of the eccentric wheel, and the bottom of the turntable is mounted to the bottom of the machine body via bearings.

[0010] Furthermore, the impeller is installed inside the pump casing, and the top of the impeller passes through the bottom of the machine body through a sealing ring and is keyed to the center of the turntable. The suction pipe is welded to the bottom of the pump casing, and the rotating rod is installed at the bottom of the base box. The top of the rotating rod passes through the suction pipe and is welded to the bottom of the impeller.

[0011] Furthermore, the nozzle is installed inside the machine body, and a spray pipe is welded to the bottom of the nozzle. The bottom end of the spray pipe passes through the bottom of the machine body and is welded to the outer side of the pump housing. The nozzle is connected to the pump housing through the spray pipe.

[0012] Beneficial effects: 1. When this cryogenic nitrogen-generating air compressor is in use, the motor drives the connecting rod through the eccentric wheel, which in turn drives the piston to move back and forth inside the machine body. Air is drawn in through the inlet pipe, and then compressed inside the machine body and sent out through the outlet pipe, thus realizing the air compression operation. When the piston moves back and forth, the air is filtered by the filter cartridge and enters the left side of the machine body through the inlet, and then flows down to the inside of the bottom box through the outlet. The reciprocating motion of the piston automatically performs heat dissipation, which not only reduces the operating temperature of the equipment and reduces wear, but also saves the energy required for heat dissipation.

[0013] 2. When using this cryogenic nitrogen-generating air compressor, an oil-water mixture is injected into the bottom chamber. The eccentric wheel drives the impeller to rotate via the turntable, and the rotating rod thoroughly mixes the mixture. The mixture is then drawn into the pump casing through the suction pipe, transported by the impeller to the nozzle, and sprayed into the machine body through the nozzle. The mixture provides lubrication and cooling for the components inside the machine. After the mixture enters the bottom chamber downwards through the outlet, it falls to the bottom of the bottom chamber. As the mixture is carried upwards by the airflow in the air duct, it is absorbed by the nylon mesh and drips back into the bottom chamber for recycling and reuse, reducing resource waste. This also improves the lubrication and cooling effect of the compressor, ensuring its service life.

[0014] 3. This cryogenic nitrogen-generating air compressor is reasonably designed, highly efficient and convenient to use, and suitable for air compression operations in cryogenic nitrogen production. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a cryogenic nitrogen-generating air compressor according to the present invention;

[0016] Figure 2 This is a cross-sectional view of a cryogenic nitrogen-generating air compressor according to the present invention;

[0017] Figure 3 This is a schematic diagram of the air duct of a cryogenic nitrogen-generating air compressor according to this utility model;

[0018] In the diagram: 1. Body; 2. Motor; 3. Inlet pipe; 4. Outlet pipe; 5. Eccentric wheel; 6. Piston; 7. Connecting rod; 8. Turntable; 9. Base box; 10. Inlet; 11. Filter cartridge; 12. Outlet; 13. Pump casing; 14. Impeller; 15. Suction pipe; 16. Rotating rod; 17. Nozzle; 18. Air duct; 19. Nylon mesh. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1 to 3This utility model provides a technical solution: a cryogenic nitrogen-generating air compressor, comprising a body 1 and a motor 2. An inlet / outlet assembly is installed on the body 1, comprising an inlet pipe 3 and an outlet pipe 4. A compression assembly is installed inside the body 1, comprising an eccentric wheel 5 and a piston 6. A collection assembly is installed at the bottom of the body 1, comprising a base box 9 and a blower duct 18. A pumping assembly is installed on the body 1, comprising a pump casing 13 and an impeller 14. A pump casing 13 is equipped with... A spray assembly includes a suction pipe 15 and a nozzle 17. A cooling assembly is installed on the body 1, including an inlet 10 and an outlet 12. The inlet pipe 3 and outlet pipe 4 are both installed on one side of the body 1. The motor 2 is bolted to the top of the body 1. An eccentric wheel 5 is mounted on the inner side of the body 1 via a bearing. The top of the eccentric wheel 5 passes through the inner wall of the body 1 via a sealing ring and is keyed to the output shaft of the motor 2. A connecting rod 7 is installed on the inner side of the body 1. The outer side of the piston 6 is engaged with... On the inner wall of the machine body 1, the two ends of the connecting rod 7 are connected to the eccentric wheel 5 and the piston 6 respectively via bearings. One-way valves are installed on the inner sides of both the inlet pipe 3 and the outlet pipe 4. The inlet 10 is located on the other side of the machine body 1, and the outlet 12 is located at the bottom of the machine body 1. One-way valves are installed on the inner sides of both the inlet 10 and the outlet 12. A filter cartridge 11 is bolted to the other side of the machine body 1, and the filter cartridge 11 is fitted over the outside of the inlet 10. In use, the motor 2 drives the connecting rod 7 via the eccentric wheel 5, causing the connecting rod 7 to... The piston 6 moves back and forth inside the body 1, drawing air in through the inlet pipe 3 and then compressing the air inside the body 1 before sending it out through the outlet pipe 4, thus achieving air compression. As the piston 6 moves back and forth, the air is filtered by the filter cartridge 11 and enters the left side of the body 1 through the inlet 10, then flows downward through the outlet 12 to the inside of the bottom box 9. The reciprocating motion of the piston 6 automatically dissipates heat, reducing the operating temperature of the equipment, reducing wear and tear, and saving energy required for heat dissipation.

[0021] In this embodiment, the base box 9 is bolted to the bottom of the machine body 1. The air duct 18 is welded to the top of the base box 9. A nylon mesh 19 is adhered to the inner side of the air duct 18, and the nylon mesh 19 is evenly distributed on the inner side of the air duct 18. The pump housing 13 is bolted to the bottom of the machine body 1. A turntable 8 is installed inside the machine body 1. The top of the turntable 8 is welded to the bottom of the eccentric wheel 5. The bottom of the turntable 8 is mounted to the bottom of the machine body 1 via a bearing. The impeller 14 is installed inside the pump housing 13. The top of the impeller 14 passes through the bottom of the machine body 1 via a sealing ring and is keyed to the center of the turntable 8. The suction pipe 15 is welded to the bottom of the pump housing 13. The rotating rod 16 is installed inside the bottom of the base box 9. The top of the rotating rod 16 passes through the suction pipe 15 and is welded to the bottom of the impeller 14. The nozzle 17 is installed inside the machine body 1. A spray pipe is welded to the bottom of the nozzle 17. The bottom end of the pipe passes through the bottom of the machine body 1 and is welded to the outer side of the pump housing 13. The nozzle 17 is connected to the pump housing 13 through the spray pipe. In use, an oil-water mixture is injected into the bottom box 9. The eccentric wheel 5 drives the impeller 14 to rotate through the turntable 8. The rotating rod 16 mixes the mixture thoroughly and evenly. The mixture in the bottom box 9 is sucked into the pump housing 13 through the suction pipe 15, and then transported to the spray pipe by the impeller 14. It is then sprayed into the machine body 1 through the nozzle 17. The mixture provides lubrication and cooling for the components in the machine body 1. After the mixture enters the bottom box 9 downward through the outlet 12, it falls to the bottom of the bottom box 9. When the mixture carried by the airflow flows upward in the air duct 18, the nylon net 19 absorbs the mixture and drips it into the bottom box 9 for recycling and reuse, reducing resource waste. At the same time, it improves the lubrication and cooling effect of the compressor and ensures the service life of the compressor.

[0022] This cryogenic nitrogen-generating air compressor provides power to all electrical equipment via an external power source. During operation, motor 2 drives connecting rod 7 via eccentric wheel 5, causing piston 6 to move back and forth inside the compressor body 1. Air is drawn in through inlet pipe 3, compressed, and then expelled through outlet pipe 4, thus achieving air compression. As piston 6 moves back and forth, air is filtered by filter cartridge 11 and enters the left side of compressor body 1 through inlet 10, then flows downwards through outlet 12 to the inside of bottom chamber 9. The reciprocating motion of piston 6 automatically dissipates heat, reducing equipment operating temperature, minimizing wear, and saving energy. An oil-water mixture is injected into bottom chamber 9. The eccentric wheel 5 drives the impeller 14 to rotate via the turntable 8. The rotating rod 16 thoroughly mixes the liquid. The liquid in the bottom box 9 is sucked into the pump casing 13 through the suction pipe 15, and then transported to the nozzle by the impeller 14. It is then sprayed into the machine body 1 through the nozzle 17. The liquid provides lubrication and cooling for the components in the machine body 1. After the liquid enters the bottom box 9 through the outlet 12, it falls to the bottom of the bottom box 9. When the liquid is carried upward by the airflow in the air duct 18, it is absorbed by the nylon net 19 and dripped into the bottom box 9 for recycling and reuse, reducing resource waste. At the same time, it improves the lubrication and cooling effect of the compressor and ensures the service life of the compressor.

[0023] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A cryogenic nitrogen-generating air compressor, comprising a body (1) and a motor (2), wherein an inlet / outlet assembly is mounted on the body (1), the inlet / outlet assembly comprising an inlet pipe (3) and an outlet pipe (4), and a compression assembly is mounted on the inner side of the body (1), the compression assembly comprising an eccentric wheel (5) and a piston (6), characterized in that: A collection assembly is installed at the bottom of the machine body (1), the collection assembly includes a bottom box (9) and a wind duct (18). A pumping assembly is installed on the machine body (1), the pumping assembly includes a pump casing (13) and an impeller (14). A spraying assembly is installed on the pump casing (13), the spraying assembly includes a suction pipe (15) and a nozzle (17). A cooling assembly is installed on the machine body (1), the cooling assembly includes an inlet (10) and an outlet (12).

2. The cryogenic nitrogen-generating air compressor according to claim 1, characterized in that: The inlet pipe (3) and outlet pipe (4) are both installed on one side of the machine body (1). The motor (2) is installed on the top of the machine body (1) by bolts. The eccentric wheel (5) is installed on the inner side of the machine body (1) by bearings. The top of the eccentric wheel (5) passes through the inner wall of the machine body (1) through a sealing ring and is keyed to the output shaft of the motor (2).

3. A cryogenic nitrogen-generating air compressor according to claim 2, characterized in that: A connecting rod (7) is installed on the inner side of the body (1), and the outer side of the piston (6) is clamped on the inner wall of the body (1). The two ends of the connecting rod (7) are connected to the eccentric wheel (5) and the piston (6) respectively through bearings. A one-way valve is installed on the inner side of the inlet pipe (3) and the outlet pipe (4).

4. A cryogenic nitrogen-generating air compressor according to claim 3, characterized in that: The inlet (10) is located on the other side of the body (1), and the outlet (12) is located at the bottom of the body (1). A one-way valve is installed on the inner side of both the inlet (10) and the outlet (12). A filter cartridge (11) is installed on the other side of the body (1) by bolts. The filter cartridge (11) is sleeved on the outside of the inlet (10).

5. A cryogenic nitrogen-generating air compressor according to claim 1, characterized in that: The base box (9) is bolted to the bottom of the body (1), the air duct (18) is welded to the top of the base box (9), and a nylon mesh (19) is glued to the inside of the air duct (18). The nylon mesh (19) is evenly distributed on the inside of the air duct (18).

6. A cryogenic nitrogen-generating air compressor according to claim 5, characterized in that: The pump housing (13) is bolted to the bottom of the machine body (1). A turntable (8) is installed on the inner side of the machine body (1). The top of the turntable (8) is welded to the bottom of the eccentric wheel (5). The bottom of the turntable (8) is mounted on the bottom of the machine body (1) by a bearing.

7. A cryogenic nitrogen-generating air compressor according to claim 6, characterized in that: The impeller (14) is installed inside the pump casing (13). The top of the impeller (14) passes through the bottom of the machine body (1) through a sealing ring and is keyed to the center of the turntable (8). The suction pipe (15) is welded to the bottom of the pump casing (13). A rotating rod (16) is installed at the bottom of the base box (9). The top of the rotating rod (16) passes through the suction pipe (15) and is welded to the bottom of the impeller (14).

8. A cryogenic nitrogen-generating air compressor according to claim 7, characterized in that: The nozzle (17) is installed on the inner side of the body (1). A nozzle pipe is welded to the bottom of the nozzle (17). The bottom end of the nozzle pipe passes through the bottom of the body (1) and is welded to the outer side of the pump housing (13). The nozzle (17) is connected to the pump housing (13) through the nozzle pipe.

Citation Information

Patent Citations

  • Air compressor for nitrogen generation

    CN214998074U