Water return device and system based on inner cooling roller
By designing a water return device for the internal cooling roller, the cooling water is prevented from entering the bearing housing by using a water collection cylinder and a water return pipe. This solves the problem of water ingress into the bearing housing of the internal cooling roller, extends the service life of the bearing and the roller, and reduces production costs.
Patent Information
- Application Number
- CN202520489304.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-19
AI Technical Summary
The problem of water ingress into the bearing housing of the internal cooling roller has not been effectively solved in the existing technology, resulting in bearing damage and roller jamming, causing unnecessary downtime and increased production costs.
A water return device based on an internal cooling roller was designed, including a water collecting cylinder, a baffle plate, and a water return pipe. By preventing cooling water from entering the bearing housing, the water collecting cylinder and the water return pipe collect and discharge the cooling water, thus avoiding the cooling water from entering the bearing housing.
It effectively prevents cooling water from entering the bearing housing, extends the service life of bearings and rollers, reduces downtime, and lowers production costs.
Smart Images
Figure CN223825463U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water return from internal cooling rollers, and in particular to a water return device and system based on internal cooling rollers. Background Technology
[0002] Currently, domestic metallurgical plants and mines lack effective control measures for water ingress into the bearing housings of internal cooling rollers. In field operations, the common approach is to add a seal or step to one end of the roller shaft to alleviate the water ingress problem. However, even after adopting this measure, the effect is still unsatisfactory, and water ingress into the bearing housings of internal cooling rollers still exists, which can easily lead to bearing damage and roller shaft jamming, resulting in unnecessary downtime and increased production costs.
[0003] To address the above problems, the inventors have designed a water return device and system based on an internal cooling roller. Utility Model Content
[0004] To address the aforementioned technical problems, a water return device and system based on an internal cooling roller is provided. This invention is ingeniously designed and has a simple structure, effectively solving the water ingress problem in the bearing housing of the internal cooling roller, ensuring the service life of the bearings and roller shaft, and meeting on-site application requirements. The technical means employed in this invention are as follows:
[0005] In a first aspect, a water return device based on an internal cooling roller includes a water collection mechanism; the water collection mechanism includes a water collection cylinder, a roller bearing seat, and a water pipe seat. The water collection cylinder is a cylindrical structure with its axis parallel to a horizontal plane. The roller bearing seat is an annular structure. The inner diameter of the roller bearing seat is smaller than the inner diameter of the water collection cylinder but larger than the outer diameter of the roller bearing of the internal cooling roller. The outer diameter of the roller bearing seat is larger than or equal to the outer diameter of the water collection cylinder. The inner diameter of the water pipe seat is smaller than the inner diameter of the water collection cylinder but larger than or equal to the outer diameter of the water pipe of the internal cooling roller. The outer diameter of the water pipe seat is larger than or equal to the outer diameter of the water collection cylinder. The roller bearing seat and the water pipe seat are coaxially mounted on both ends of the water collection cylinder. The device also includes a water blocking mechanism and a water return mechanism. The water-blocking mechanism includes a water-blocking plate, which is a circular ring structure. The inner diameter of the water-blocking plate is smaller than the inner diameter of the water collecting cylinder and larger than the outer diameter of the inner cooling roller shaft. The outer diameter of the water-blocking plate is equal to the inner diameter of the water collecting cylinder. The water-blocking plate is coaxially installed inside the water collecting cylinder. The water return mechanism includes a first water return pipe and a second water return pipe. One end of the first water return pipe is located above the other end, and one end of the second water return pipe is located above the other end. The top end of the first water return pipe is connected to the portion of the bottom surface of the water collecting cylinder located between the roller shaft seat and the water-blocking plate. The top end of the second water return pipe is connected to the portion of the bottom surface of the water collecting cylinder located between the water pipe seat and the water-blocking plate.
[0006] Furthermore, it also includes an exhaust observation mechanism; the exhaust observation mechanism includes an exhaust observation hole, which is a cylindrical through hole with its axis perpendicular to the horizontal plane; the exhaust observation hole is opened on the top surface of the water collecting cylinder, on the part between the water pipe seat and the baffle plate.
[0007] In a second aspect, a water return system based on an internal cooling roller includes an internal cooling roller; the internal cooling roller includes a roller body, a roller shaft, a bearing, a bearing seat, and a water pipe. The roller body is a cylindrical structure with its axis parallel to a horizontal plane. The roller shaft is a cylindrical structure with its outer diameter equal to the inner diameter of the roller body. The bearing is an annular structure with its inner diameter equal to the outer diameter of the roller shaft. The bearing seat is an annular structure with its inner diameter equal to the outer diameter of the bearing. The water pipe is a cylindrical structure with its outer diameter smaller than the inner diameter of the roller shaft. The roller shaft is coaxially and continuously installed inside the roller body. The bearing is coaxially sleeved outside the roller shaft. The bearing seat is coaxially sleeved outside the bearing. One end of the water pipe is coaxially installed inside the roller shaft. The system also includes a water return device based on an internal cooling roller as described in any one of the first aspects. In the water return device based on an internal cooling roller, both the roller shaft seat and the baffle plate are coaxially sleeved outside the roller shaft. In the water return device based on an internal cooling roller, the water pipe seat is coaxially sleeved outside the other end of the water pipe.
[0008] This utility model has the following advantages:
[0009] 1. In this utility model, the roller shaft of the inner cooling roller is coaxially passed through the roller shaft seat and the baffle plate, and the water pipe of the inner cooling roller is coaxially passed through the water pipe seat. During the actual operation of the inner cooling roller, the cooling water will flow out through the gap between the roller shaft and the water pipe and collect in the water collecting cylinder in the part between the baffle plate and the water pipe seat. At this time, the baffle plate can block the cooling water from flowing to the roller shaft seat, thereby preventing the cooling water from entering the bearing seat through the roller shaft seat. The cooling water in the water collecting cylinder will be discharged to the outside of the water collecting cylinder through the first return water pipe and the second return water pipe, thereby ensuring that too much cooling water will not accumulate in the water collecting cylinder, further preventing the cooling water from entering the bearing seat through the roller shaft seat.
[0010] 2. In this utility model, the gas inside the water collecting cylinder can be discharged to the outside of the water collecting cylinder through the exhaust observation hole to avoid excessive pressure inside the water collecting cylinder; in addition, the staff can observe the liquid level of the cooling water inside the water collecting cylinder through the exhaust observation hole. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a cross-sectional view of a water return device based on an internal cooling roller in Embodiment 1 of this utility model;
[0013] Figure 2 This is a right view of a water return device based on an internal cooling roller in Embodiment 1 of this utility model;
[0014] Figure 3 This is a left view of a water return device based on an internal cooling roller in Embodiment 1 of this utility model;
[0015] Reference numerals in the attached drawings: 1-Roller seat; 2-Water collecting cylinder; 3-First return water pipe; 4-Second return water pipe; 5-Water pipe seat; 6-Water baffle; 7-Exhaust observation hole. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0017] Example 1:
[0018] like Figures 1 to 3As shown, a water return device based on an internal cooling roller includes a water collection mechanism. The water collection mechanism includes a water collection cylinder 2, a roller bearing seat 1, and a water pipe seat 5. The water collection cylinder 2 is a cylindrical structure with its axis parallel to the horizontal plane. The roller bearing seat 1 is an annular structure. The inner diameter of the roller bearing seat 1 is smaller than the inner diameter of the water collection cylinder 2 but larger than the outer diameter of the roller bearing of the internal cooling roller. The outer diameter of the roller bearing seat 1 is greater than or equal to the outer diameter of the water collection cylinder 2. The inner diameter of the water pipe seat 5 is smaller than the inner diameter of the water collection cylinder 2 but greater than or equal to the outer diameter of the water pipe of the internal cooling roller. The outer diameter of the water pipe seat 5 is greater than or equal to the outer diameter of the water collection cylinder 2. The roller bearing seat 1 and the water pipe seat 5 are coaxially mounted on both ends of the water collection cylinder 2. The device also includes a water blocking mechanism and a water return mechanism. The water-blocking mechanism includes a water-blocking plate 6, which is a circular ring structure. The inner diameter of the water-blocking plate 6 is smaller than the inner diameter of the water collecting cylinder 2 and larger than the outer diameter of the inner cooling roller shaft. The outer diameter of the water-blocking plate 6 is equal to the inner diameter of the water collecting cylinder 2. The water-blocking plate 6 is coaxially installed inside the water collecting cylinder 2. The water return mechanism includes a first water return pipe 3 and a second water return pipe 4. One end of the first water return pipe 3 is located above the other end, and one end of the second water return pipe 4 is located above the other end. The top end of the first water return pipe 3 is connected to the portion of the bottom surface of the water collecting cylinder 2 located between the roller shaft seat 1 and the water-blocking plate 6. The top end of the second water return pipe 4 is connected to the portion of the bottom surface of the water collecting cylinder 2 located between the water pipe seat 5 and the water-blocking plate 6.
[0019] Specifically, the axis of the first return water pipe 3 is perpendicular to the horizontal plane, and the angle between the axis of the second return water pipe 4 and the horizontal plane is 45°.
[0020] In this embodiment, an exhaust observation mechanism is also included; the exhaust observation mechanism includes an exhaust observation hole 7, which is a cylindrical through hole with its axis perpendicular to the horizontal plane; the exhaust observation hole 7 is opened on the top surface of the water collecting cylinder 2 on the part between the water pipe seat 5 and the baffle plate 6.
[0021] Example 2:
[0022] like Figures 1 to 3As shown, a water return system based on an internal cooling roller includes an internal cooling roller; the internal cooling roller includes a roller body, a roller shaft, a bearing, a bearing housing, and a water pipe. The roller body is a cylindrical structure with its axis parallel to the horizontal plane. The roller shaft is a cylindrical structure, and its outer diameter is equal to the inner diameter of the roller body. The bearing is an annular structure, and its inner diameter is equal to the outer diameter of the roller shaft. The bearing housing is an annular structure, and its inner diameter is equal to the outer diameter of the bearing. The water pipe is a cylindrical structure. The outer diameter is smaller than the inner diameter of the roller shaft. The roller shaft is coaxially and continuously installed inside the roller body. The bearing is coaxially sleeved outside the roller shaft. The bearing seat is coaxially sleeved outside the bearing. One end of the water pipe is coaxially installed inside the roller shaft. It also includes the water return device based on the internal cooling roller as described in any one of Embodiment 1. The roller shaft seat 1 and the baffle plate 6 in the water return device based on the internal cooling roller are both coaxially sleeved outside the roller shaft. The water pipe seat 5 in the water return device based on the internal cooling roller is coaxially sleeved outside the other end of the water pipe.
[0023] Specifically, the bearing seat is mounted on the roller seat 1 by a first bolt, and the water pipe is mounted on the water pipe seat 5 by a second bolt.
[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A water return device based on an inner cooling roller, comprising a water collecting mechanism; the water collecting mechanism comprises a water collecting cylinder (2), a roller shaft seat (1) and a water pipe seat (5), the water collecting cylinder (2) is a cylindrical structure with its axis parallel to the horizontal plane, the roller shaft seat (1) is a circular ring structure, the inner diameter of the roller shaft seat (1) is smaller than the inner diameter of the water collecting cylinder (2) and larger than the outer diameter of the roller shaft of the inner cooling roller, the outer diameter of the roller shaft seat (1) is larger than or equal to the outer diameter of the water collecting cylinder (2), the inner diameter of the water pipe seat (5) is smaller than the inner diameter of the water collecting cylinder (2) and larger than or equal to the outer diameter of the water pipe of the inner cooling roller, the outer diameter of the water pipe seat (5) is larger than or equal to the outer diameter of the water collecting cylinder (2), the roller shaft seat (1) and the water pipe seat (5) are coaxially installed on the two ends of the water collecting cylinder (2) respectively, characterized in that, It also includes a water-blocking mechanism and a water-returning mechanism; The water-blocking mechanism includes a water-blocking plate (6), which is a circular ring structure. The inner diameter of the water-blocking plate (6) is smaller than the inner diameter of the water-collecting cylinder (2) and larger than the outer diameter of the inner cooling roller shaft. The outer diameter of the water-blocking plate (6) is equal to the inner diameter of the water-collecting cylinder (2). The water-blocking plate (6) is coaxially installed inside the water-collecting cylinder (2). The water return mechanism includes a first water return pipe (3) and a second water return pipe (4). One end of the first water return pipe (3) is located above the other end, and one end of the second water return pipe (4) is located above the other end. The top end of the first water return pipe (3) is connected to the portion of the bottom surface of the water collecting cylinder (2) located between the roller seat (1) and the baffle plate (6). The top end of the second water return pipe (4) is connected to the portion of the bottom surface of the water collecting cylinder (2) located between the water pipe seat (5) and the baffle plate (6).
2. A water return device based on an inner cooled roll according to claim 1, characterized in that It also includes an exhaust observation device; The exhaust observation mechanism includes an exhaust observation hole (7), which is a cylindrical through hole with its axis perpendicular to the horizontal plane; The exhaust observation hole (7) is located on the top surface of the water collection cylinder (2) between the water pipe seat (5) and the baffle plate (6).
3. A water return system based on an inner cooling roller, comprising an inner cooling roller; the inner cooling roller comprises a roller body, a roller shaft, a bearing, a bearing seat and a water pipe, the roller body is a cylindrical structure with its axis parallel to the horizontal plane, the roller shaft is a cylindrical structure, the outer diameter of the roller shaft is equal to the inner diameter of the roller body, the bearing is a circular ring structure, the inner diameter of the bearing is equal to the outer diameter of the roller shaft, the bearing seat is a circular ring structure, the inner diameter of the bearing seat is equal to the outer diameter of the bearing, the water pipe is a cylindrical structure, the outer diameter of the water pipe is smaller than the inner diameter of the roller shaft, the roller shaft is coaxially and penetratively installed in the roller body, the bearing is coaxially sleeved outside the roller shaft, the bearing seat is coaxially sleeved outside the bearing, one end of the water pipe is coaxially installed in the roller shaft, characterized in that, It also includes the water return device based on the internal cooling roller as described in any one of claims 1 to 2; In the water return device based on the internal cooling roller, the roller seat (1) and the baffle plate (6) are coaxially sleeved on the outside of the roller; The water pipe seat (5) in the water return device based on the internal cooling roller is coaxially sleeved on the other end of the water pipe.