Leveling device for wind power fan foundation construction
By adding an extension plate and support mechanism to the tripod, using rubber pads to absorb vibration and inserting them into the soil to fix the pointed feet, and combining this with a magnetic protective plate to prevent accidental contact, the problems of traditional tripods sliding on soft ground and being inconvenient to operate are solved, achieving more efficient leveling and safety.
Patent Information
- Application Number
- CN202520670831.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-04-10
AI Technical Summary
Traditional tripods are prone to slipping on soft or uneven ground, affecting the measurement accuracy of the total station. Furthermore, the pointed feet design makes them difficult to move and requires time and effort to clean up the dirt.
A leveling device was designed, comprising a tripod, an extension plate, and a support mechanism. It absorbs vibration through rubber pads, increases the contact area, and uses pointed feet inserted into the soil for fixation. Combined with a magnetic protective plate, it prevents accidental contact and simplifies operation.
It improves the measurement stability and safety of total stations, reduces the burden of handling and cleaning, and lowers the operational difficulty for staff.
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Figure CN223825955U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of fan foundation construction, in particular to a leveling device for wind power fan foundation construction. BACKGROUND
[0002] The wind power fan is a device for converting wind energy into electric energy, which mainly comprises a wind wheel, a generator, a tower drum, a cabin and a control system. The wind power fan can be divided into land wind turbine and offshore wind turbine according to the installation position. It is an important part of modern clean energy. Its high efficiency and environmental protection characteristics make it widely used in the world, and it is one of the key technologies to achieve carbon neutralization.
[0003] The installation of the fan tower drum and the cabin has high requirements for the levelness and perpendicularity of the foundation. A slight deviation may cause the vibration of the fan to increase during operation, affecting the service life and power generation efficiency. Therefore, a total station is usually used to level it. In order to ensure the stability of the measurement, the current total station is usually supported by a triangular support. However, in actual use, the traditional tripod is easy to slide on soft or uneven ground, and when external vibration (such as the vibration of the fan construction machinery) is transmitted to the total station, it will affect the measurement accuracy. In order to prevent sliding, the support part of the current triangular support usually sets a sharp foot to ensure its stability. However, the design of the sharp foot is easy to cause the workers to be pricked when moving and carrying the device. In addition, the workers need to clean the mud left on the sharp foot after the use of the device, which is time-consuming and laborious. Therefore, it needs to be improved and optimized. CONTENT OF THE UTILITY MODEL
[0004] In order to overcome the shortcomings of the prior art, the application provides a leveling device for wind power fan foundation construction, which has the advantages of good protection performance and stability.
[0005] In order to achieve the above purpose, the application provides the following technical scheme:
[0006] A leveling device for wind power fan foundation construction, comprising a tripod, the tripod comprising a triangular plate and a foot pipe rotatably installed on three faces of the triangular plate, the bottom of each group of foot pipes is movably installed with an extension support plate, and the top of the tripod is provided with a total station assembly.
[0007] The bottom of each group of the extension support plate is provided with a support mechanism, the support mechanism comprises a hinge block rotatably installed at the bottom of the extension support plate, a support leg fixedly installed at the bottom of the hinge block, a rubber pad fixedly installed at the bottom of the support leg, a sliding groove opened in the inside of the support leg, a moving plate slidably installed in the sliding groove, a sharp leg fixedly installed at the bottom of the moving plate, a through hole opened in the bottom of the support leg and the rubber pad for the displacement of the sharp leg, a scraper fixedly installed at the outer wall of the through hole in the bottom of the support leg, the scraper can be attached to the outer wall of the sharp leg, a guide groove opened in the outer wall of the support leg, and one end of the moving plate penetrates through the guide groove to the outside of the support leg and is fixedly connected with a control plate.
[0008] As a preferred technical scheme of the present application, the inside of each group of the support mechanism is provided with a fixing mechanism.
[0009] The fixing mechanism comprises two telescopic holes respectively opened at the upper and lower ends of the inner wall of the support leg, two groups of the telescopic holes are movably installed with a wedge in the inside, the wedge is elastically connected between one end and the inner wall of the telescopic hole through a first spring; a fixing hole is opened in the outer wall of the moving plate, the position of the fixing hole corresponds to that of the telescopic hole, the other end of the wedge can penetrate into the inside of the fixing hole and abut against the fixing hole, a transmission rod is movably installed in the moving plate, one end of the transmission rod penetrates into the control plate, and the other end penetrates into the inside of the fixing hole.
[0010] As a preferred technical scheme of the present application, the inside of the control plate is movably installed with a button, one end of the button penetrates to the outside of the control plate, the other end of the button is fixedly connected with one end of the transmission rod, and is elastically connected between the other end and the inner wall of the control plate through a second spring.
[0011] As a preferred technical scheme of the present application, the total station assembly comprises a connecting seat installed at the top of the triangular plate, the top of the connecting seat is provided with an adjusting seat, and the top of the adjusting seat is provided with a total station.
[0012] As a preferred technical scheme of the present application, the outer edge of the connecting seat is opened with a telescopic groove, the inside of the telescopic groove is movably installed with a protection plate, the outer wall of the protection plate is fixedly installed with a convex plate, the top of the protection plate is fixedly installed with a first magnetic block, the bottom of the adjusting seat is fixedly installed with a second magnetic block, and the first magnetic block and the second magnetic block are magnetically attracted.
[0013] As a preferred technical scheme of the present application, the outer wall of the foot pipe is fixedly installed with a fixing shell, the outer wall of the fixing shell is threadedly sleeved with a fastening bolt, and one end of the fastening bolt abuts against the extension support plate.
[0014] Compared with the prior art, the present application has the following beneficial effects:
[0015] 1、The application is through the setting of three groups of extension support plate bottom support mechanism, compared with the traditional sharp foot, the contact area of the support foot with the ground is larger, which can ensure the stability of the support mechanism through friction force, and the material properties of the rubber pad can also absorb the vibration transmitted from the ground, then the sharp foot can be inserted into the soil by controlling the downward movement of the sharp foot, completing the secondary fixation, improving the stability during leveling of the total station, finally the device can also store the sharp foot, and the soil on the outer wall of the sharp foot can be scraped off during storage, improving the safety performance of the device and reducing the burden of leveling.
[0016] 2、The application is through pulling the protective plate upwards, so that the first magnetic block and the second magnetic block are close, after being close to a certain extent, the first magnetic block and the second magnetic block are magnetically attracted, completing the fixation of the protective plate, compared with the traditional device, after the completion of the foot screw adjustment, the device can prevent the staff from being mistaken by the setting of the protective plate, avoiding the increase of work burden caused by multiple adjustments. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced below, obviously, the drawings in the following description are some embodiments of the application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0018] Figure 1 The structural schematic diagram of the application;
[0019] Figure 2 The structural schematic diagram of the foot pipe of the application;
[0020] Figure 3 The structural schematic diagram of the support mechanism of the application;
[0021] Figure 4 The structural schematic diagram of the sharp foot of the application;
[0022] Figure 5 The structural schematic diagram of the moving plate of the application;
[0023] Figure 6 The structural schematic diagram of the total station assembly of the application;
[0024] Figure 7 The structural schematic diagram of the protective plate of the application;
[0025] Figure 8 The structural schematic diagram of the fastening bolt of the application.
[0026] In the figure: 1, tripod; 11, triangular plate; 12, foot tube; 13, extension support plate; 14, fixed shell; 15, fastening bolt; 2, total station assembly; 21, connecting seat; 22, adjusting seat; 23, total station; 24, telescopic slot; 25, protective plate; 26, convex plate; 27, first magnetic block; 28, second magnetic block; 3, support mechanism; 31, hinged block; 32, support foot; 33, rubber pad; 34, sliding slot; 35, moving plate; 36, pointed foot; 37, scraper; 38, control plate; 39, guide slot; 4, fixing mechanism; 41, fixing hole; 42, telescopic hole; 43, inclined wedge; 44, first spring; 45, button; 46, second spring; 47, transmission rod. DETAILED DESCRIPTION
[0027] To make the purposes, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application are clearly and completely described below. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0028] As shown in Figures 1 to 8 the present application provides a leveling device for wind turbine foundation construction, which comprises a tripod 1, the tripod 1 comprises a triangular plate 11 and a foot tube 12 rotatably installed on three faces of the triangular plate 11, the bottom of each group of foot tubes 12 is movably installed with an extension support plate 13, and the top of the tripod 1 is provided with a total station assembly 2.
[0029] The bottom of each group of extension support plates 13 is provided with a support mechanism 3, the support mechanism 3 comprises a hinged block 31 rotatably installed at the bottom of the extension support plate 13, the bottom of the hinged block 31 is fixedly installed with a support foot 32, the bottom of the support foot 32 is fixedly installed with a rubber pad 33, the inside of the support foot 32 is provided with a sliding slot 34, the sliding slot 34 is slidably installed with a moving plate 35, the bottom of the moving plate 35 is fixedly installed with a pointed foot 36, the bottom of the support foot 32 and the rubber pad 33 are provided with through holes for displacement of the pointed foot 36, the outer wall of the through hole at the bottom of the support foot 32 is fixedly installed with a scraper 37, the scraper 37 can be mutually attached to the outer wall of the pointed foot 36, the outer wall of the support foot 32 is provided with a guide slot 39, one end of the moving plate 35 penetrates to the outside of the support foot 32 through the guide slot 39 and is fixedly connected with a control plate 38.
[0030] In use, the worker first unfolds the three groups of foot pipes 12, and then makes the bottoms of the three groups of supporting feet 32 and the ground mutually abut, to realize supporting operation, at which time the worker can adjust the extension support plates 13 according to the levelness of the total station assembly 2. After the adjustment is completed, in order to avoid the vibration generated during the construction of the mechanical and electrical equipment or the fan foundation from causing the supporting feet 32 to deviate, the worker can control the moving plate 35 to be kicked down along the sliding groove 34, and the further pointed feet 36 will be downward and pass through the holes of the supporting feet 32 and the rubber pads 33, and finally the pointed feet 36 are inserted into the soil, to realize the fixation of the supporting feet 32. At this time, the pointed feet 36 penetrate into the soil to reinforce the supporting feet 32, and the design of the rubber pads 33 at the bottoms of the supporting feet 32 will increase the friction between the supporting feet 32 and the ground, and the material characteristics of the rubber pads 33 can absorb the vibration. After the leveling operation is completed, the worker resets the moving plate 35 upward, so that the pointed feet 36 are stored in the supporting feet 32, and the scraper plate 37 can scrape off the soil on the outer wall of the pointed feet 36 when the pointed feet 36 are stored.
[0031] Through the arrangement of the three groups of extension support plate 13 bottom supporting mechanisms 3, the supporting feet 32 have a larger contact area with the ground than the conventional pointed feet, can ensure the stability of the supporting mechanism 3 through the friction, and can further absorb the vibration transmitted by the ground through the material characteristics of the rubber pads 33. Then, the pointed feet 36 can be controlled to be moved downward, so that the pointed feet 36 are inserted into the soil, to complete secondary fixation and improve the stability during leveling of the total station. Finally, the device can also store the pointed feet 36, and can scrape off the soil on the outer wall of the pointed feet 36 when the pointed feet 36 are stored, thereby improving the safety performance of the device and reducing the burden of leveling.
[0032] Each group of supporting mechanisms 3 is internally provided with a fixing mechanism 4;
[0033] The fixing mechanism 4 comprises two groups of telescopic holes 42 respectively arranged on the upper and lower ends of the inner wall of the supporting feet 32, two groups of telescopic holes 42 are internally movably installed with inclined wedges 43, one end of the inclined wedge 43 is elastically connected between the inner wall of the telescopic hole 42 through the first spring 44; the outer wall of the moving plate 35 is provided with a fixing hole 41, the positions of the fixing hole 41 and the telescopic hole 42 correspond to each other, the other end of the inclined wedge 43 can penetrate into the inside of the fixing hole 41 and abut against the fixing hole 41. The moving plate 35 is movably installed with a transmission rod 47, one end of the transmission rod 47 penetrates into the control plate 38, and the other end penetrates into the inside of the fixing hole 41.
[0034] In the initial state, the movable plate 35 is located at the upper end of the support foot 32 and is fixed to the support foot 32 through the upper telescopic hole 42, the wedge 43, and the telescopic hole 42. When the worker needs to control the pointed foot 36 to insert into the ground, the worker controls the transmission rod 47 to move, that is, to move towards the telescopic hole 42. The transmission rod 47 further compresses the wedge 43, causing the wedge 43 to be retracted into the telescopic hole 42. At this time, the fixed relationship between the support foot 32 and the movable plate 35 is released, and the worker can step down on the control plate 38 to insert the pointed foot 36 into the soil. When the movable plate 35 moves down and touches the wedge 43 located in the lower telescopic hole 42, the wedge 43 will be retracted into the telescopic hole 42. Further, when the fixing hole 41 of the movable plate 35 is aligned with the telescopic hole 42, the wedge 43 will be pushed into the fixing hole 41 under the elastic action of the first spring 44, thereby fixing the movable plate 35 to the lower end of the support foot 32, making the pointed foot 36 more stable after being inserted into the soil.
[0035] The control panel 38 has a button 45 installed inside it. One end of the button 45 extends to the outside of the control panel 38, and the other end of the button 45 is fixedly connected to one end of the transmission rod 47. It is also elastically connected to the inner wall of the control panel 38 by a second spring 46.
[0036] When the operator controls the displacement of the pointed foot 36, the operator first presses the button 45 inward. The button 45 drives the transmission rod 47 to move inward simultaneously. The transmission rod 47 further compresses the wedge 43, causing the wedge 43 to retract into the telescopic hole 42. At this point, the fixed relationship between the support foot 32 and the moving plate 35 is released. After the operator releases the button 45, the transmission rod 47 will reset due to the elastic potential energy of the second spring 46, and the wedge 43 will re-enter the fixed hole 41 due to the elastic potential energy of the first spring 44, completing the fixation.
[0037] The total station component 2 includes a connecting seat 21 installed on the top of the triangle plate 11, an adjusting seat 22 is provided on the top of the connecting seat 21, and the total station 23 is provided on the top of the adjusting seat 22.
[0038] It should be noted that a foot screw is provided between the connecting seat 21 and the adjusting seat 22, and the operator can adjust the total station 23 by rotating the foot screw.
[0039] The connecting seat 21 has an expansion groove 24 on its outer edge. A protective plate 25 is movably installed inside the expansion groove 24. A protruding plate 26 is fixedly installed on the outer wall of the protective plate 25. A first magnetic block 27 is fixedly installed on the top of the protective plate 25. A second magnetic block 28 is fixedly installed on the bottom of the adjusting seat 22. The first magnetic block 27 and the second magnetic block 28 are magnetically attracted to each other.
[0040] After the staff has adjusted the position, the convex plate 26 can be pulled upwards. The convex plate 26 will cause the protective plate 25 to move upwards. Furthermore, when the protective plate 25 moves upwards to its maximum value, the first magnetic block 27 and the second magnetic block 28 at the top of the protective plate 25 will be attracted magnetically, so that the protective plate 25 will protect the foot screw inside, preventing the staff from accidentally touching it during measurement.
[0041] By pulling the protective plate 25 upward, the first magnetic block 27 and the second magnetic block 28 are brought closer together. After they are close enough, the first magnetic block 27 and the second magnetic block 28 attract each other magnetically, thus fixing the protective plate 25. Compared with traditional devices, this device can prevent workers from accidentally touching the protective plate 25 after the foot screw is adjusted, thus avoiding the increased workload caused by multiple adjustments.
[0042] A fixing shell 14 is fixedly installed on the outer wall of the foot tube 12. A fastening bolt 15 is threaded onto the outer wall of the fixing shell 14. One end of the fastening bolt 15 abuts against the extension support plate 13. During actual operation, the operator can extend or shorten the extension support plate 13. After the extension support plate 13 reaches the appropriate length, the fastening bolt 15 is rotated to fix the extension support plate 13.
[0043] The working principle and usage process of this application:
[0044] When in use, the staff first unfolds the three sets of foot tubes 12, and then makes the bottom of the three sets of support feet 32 fit together with the ground to achieve support operation. At this time, the staff can adjust the extension plate 13 according to the level of the total station component 2. The staff can extend the extension plate 13, and after the extension plate 13 reaches the appropriate length, rotate the fastening bolt 15 to fix the extension plate 13. After adjustment, to prevent the support foot 32 from shifting due to vibrations generated during the construction of electromechanical equipment or wind turbine foundations, the worker can use the control panel 38 to move the movable plate 35 downwards along the slide 34. At this time, when the worker controls the displacement of the pointed foot 36, the worker first steps inwards on the button 45. The button 45 drives the transmission rod 47 to move synchronously. The transmission rod 47 further compresses the wedge 43, causing the wedge 43 to be retracted into the interior of the telescopic hole 42. At this time, the fixed relationship between the support foot 32 and the movable plate 35 is released. The worker can then step down on the control panel 38. The pointed foot 36 will then move downwards and through the holes opened in the support foot 32 and the rubber pad 33, finally inserting the pointed foot 36 into the soil, thus fixing the support foot 32. At this time, the pointed foot 36 penetrates into the soil to reinforce the support foot 32. The design of the rubber pad 33 at the bottom of the support foot 32 increases the friction between the support foot 32 and the ground. The material properties of the rubber pad 33 absorb vibration. After the leveling operation is completed, the workers reset the moving plate 35 so that the pointed foot 36 is stored inside the support foot 32. When the pointed foot 36 is stored, the scraper 37 will scrape off the soil on the outer wall of the pointed foot 36.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. A leveling device for wind turbine foundation construction, comprising a tripod (1), characterized in that: The tripod (1) includes a triangle plate (11) and legs (12) rotatably mounted on the three sides of the triangle plate (11). An extension support plate (13) is movably mounted at the bottom of each set of legs (12). A total station assembly (2) is provided on the top of the tripod (1). Each set of extension support plates (13) is provided with a support mechanism (3) at its bottom. The support mechanism (3) includes a hinge block (31) rotatably mounted on the bottom of the extension support plate (13). A support foot (32) is fixedly mounted on the bottom of the hinge block (31). A rubber pad (33) is fixedly mounted on the bottom of the support foot (32). A sliding groove (34) is provided inside the support foot (32). A movable plate (35) is slidably mounted inside the sliding groove (34). The bottom of the movable plate (35) is fixed. The support foot (32) and the rubber pad (33) are equipped with pointed feet (36). The bottom of the support foot (32) and the rubber pad (33) are provided with through holes for the displacement of the pointed feet (36). A scraper (37) is fixedly installed on the outer wall of the through hole at the bottom of the support foot (32). The scraper (37) can fit against the outer wall of the pointed feet (36). A guide groove (39) is provided on the outer wall of the support foot (32). One end of the moving plate (35) passes through the guide groove (39) to the outside of the support foot (32) and is fixedly connected to the control plate (38).
2. The leveling device for wind turbine foundation construction according to claim 1, characterized in that: Each of the support mechanisms (3) is equipped with a fixing mechanism (4) inside. The fixing mechanism (4) includes telescopic holes (42) respectively opened at the upper and lower ends of the inner wall of the support foot (32). An inclined wedge (43) is movably installed inside the two sets of telescopic holes (42). One end of the inclined wedge (43) and the inner wall of the telescopic hole (42) are elastically connected by a first spring (44). The outer wall of the movable plate (35) is provided with a fixing hole (41), the fixing hole (41) and the telescopic hole (42) are positioned correspondingly, the other end of the wedge (43) can penetrate into the interior of the fixing hole (41) and abut against the fixing hole (41), a transmission rod (47) is movably installed inside the movable plate (35), one end of the transmission rod (47) penetrates into the control plate (38), and the other end penetrates into the interior of the fixing hole (41).
3. The leveling device for wind turbine foundation construction according to claim 2, characterized in that: A button (45) is movably installed inside the control panel (38). One end of the button (45) extends through to the outside of the control panel (38), and the other end of the button (45) is fixedly connected to one end of the transmission rod (47). It is also elastically connected to the inner wall of the control panel (38) by a second spring (46).
4. The leveling device for wind turbine foundation construction according to claim 1, characterized in that: The total station assembly (2) includes a connecting seat (21) mounted on the top of a triangle plate (11), an adjusting seat (22) is provided on the top of the connecting seat (21), and a total station (23) is provided on the top of the adjusting seat (22).
5. The leveling device for wind turbine foundation construction according to claim 4, characterized in that: The outer edge of the connecting seat (21) is provided with a telescopic groove (24), and a protective plate (25) is movably installed inside the telescopic groove (24). A protruding plate (26) is fixedly installed on the outer wall of the protective plate (25). A first magnetic block (27) is fixedly installed on the top of the protective plate (25), and a second magnetic block (28) is fixedly installed on the bottom of the adjusting seat (22). The first magnetic block (27) and the second magnetic block (28) are magnetically attracted to each other.
6. The leveling device for wind turbine foundation construction according to any one of claims 1-5, characterized in that: A fixing shell (14) is fixedly installed on the outer wall of the foot tube (12). A fastening bolt (15) is threaded onto the outer wall of the fixing shell (14). One end of the fastening bolt (15) abuts against the extension support plate (13).