Concrete sampling device
By designing a cylinder-driven movable gate to control the discharge port and the intake port, rapid, efficient, and accurate control of concrete sampling is achieved, solving the problems of low efficiency and waste in existing technologies.
Patent Information
- Application Number
- CN202422918920.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Current concrete sampling methods are inefficient, manual sampling is wasteful, and it is difficult to accurately control the sampling volume.
Design a concrete sampling device, including a pre-storage hopper and a sampling hopper. The opening and closing of the discharge port and the sampling port are controlled by a cylinder-driven movable door, so as to achieve rapid sampling and accurate control of the sampling amount.
It improves concrete sampling efficiency, reduces the labor intensity of workers, ensures shorter sampling time and accurate quality, avoids the problems of insufficient or excessive sampling in traditional manual sampling, and reduces waste.
Smart Images
Figure CN223827347U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to concrete sampling technology, concretely relates to a concrete sampling device. BACKGROUND
[0002] With the continuous development of intelligent industry, concrete production also gradually tends to be mechanical automation, and the work performance of concrete is an operability evaluation index in the construction process, and the strength is also a key index for evaluating the quality of concrete. At present, the mixing station usually unloads the concrete into the concrete tank truck after the concrete production is finished, and then arranges personnel to sample from the concrete tank truck, and then detects the performance of the concrete and forms the time. However, the manual sampling efficiency is low, and when sampling from the tank truck, the tank body is often reversed for a long time, which causes waste due to too much concrete sampling.
[0003] Therefore, it is necessary to improve the prior art. SUMMARY
[0004] The utility model discloses to the deficiency of prior art, provide a kind of concrete sampling device, to improve concrete sampling efficiency.
[0005] The technical scheme adopted by the utility model is as follows: a concrete sampling device includes a pre-storage hopper and a material taking hopper.
[0006] The top of the pre-storage hopper is an inlet, and the bottom is an outlet. The outlet is equipped with a first movable door, which is connected to the driving end of a first drive mechanism.
[0007] A communication port is provided on the outer side of the upper part of the pre-storage hopper.
[0008] The material taking hopper is installed outside the pre-storage hopper, and the inner end of the material taking hopper is in communication with the communication port of the pre-storage hopper.
[0009] The outer end of the material taking hopper is a material taking end, which is equipped with a second movable door connected to the driving end of a second drive mechanism.
[0010] According to the above scheme, the outer end of the material taking hopper is inclined downward.
[0011] According to the above scheme, the first movable door includes a first arc-shaped plate adapted to the outlet, and a first end plate connected to both ends of the first arc-shaped plate. The outer part of the first arc-shaped plate is equipped with a first ear plate connected to the driving end of the first drive mechanism. The first end plate is hinged to the outer wall of the material taking hopper.
[0012] According to the above scheme, the first driving mechanism is installed on the outside of the pre-storage hopper through the first bracket. The first driving mechanism is a cylinder A. The piston rod of cylinder A is hinged to the first ear plate provided on the first arc plate. The extension and retraction trajectory of the piston rod of cylinder A is adapted to the rotation trajectory of the first arc plate.
[0013] According to the above scheme, the angle between the hopper and the vertical direction is 30°~40°.
[0014] According to the above scheme, the second movable door includes a second arc-shaped plate adapted to the material receiving port of the material receiving hopper, and second end plates disposed at both ends of the second arc-shaped plate; the exterior of the second arc-shaped plate is provided with a second ear plate for connecting to the drive end of the second drive mechanism; the second end plate is hinged to the outer wall of the material receiving hopper.
[0015] According to the above scheme, the second drive mechanism is installed on the outside of the feeding hopper through the second bracket. The second drive mechanism is a cylinder B. The piston rod of the cylinder B is hinged to the second ear plate provided on the second arc plate. The extension and retraction trajectory of the piston rod of the cylinder B is adapted to the rotation trajectory of the second arc plate.
[0016] According to the above scheme, the pre-storage hopper is a hollow inverted square truncated cone, and the feeding end of the feeding hopper is sealed to the outer wall of the pre-storage hopper.
[0017] According to the above scheme, the bottom opening of the pre-storage hopper extends vertically to form a discharge section, and the lower end of the discharge section is the discharge port.
[0018] According to the above scheme, the cross-section of the discharge section is square, and the ends of the two opposite side plates of the discharge section are provided with arc surfaces that are adapted to the inner surface of the first arc plate.
[0019] The beneficial effects of this utility model are as follows:
[0020] 1. This utility model has a connecting hopper outside the pre-storage hopper, and is designed with a first movable door and a second movable door. When concrete sampling is required, the two movable doors can be closed; when concrete sampling is not required, the two movable doors can be opened so that the concrete can be discharged normally. This device can realize rapid sampling of concrete. Compared with the existing manual sampling, it reduces sampling time, greatly improves sampling efficiency, and reduces the labor intensity of workers.
[0021] 2. The first and second arc-shaped plates designed in this utility model can be adapted to the material inlet, which can completely seal the material inlet and facilitate the rotation of the movable door, thereby improving the reliability of the entire device.
[0022] 3. The sampling hopper volume of this utility model can be designed according to actual needs, which is more accurate than traditional manual sampling and avoids waste caused by insufficient sampling and secondary sampling or excessive sampling. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the structure of Embodiment 1.
[0024] Figure 2 This is a schematic diagram of the pre-storage hopper in Example 1.
[0025] Figure 3 This is a schematic diagram of the material hopper in Example 1 (material hopper port is open).
[0026] Figure 4 This is a schematic diagram of a material handling hopper (material handling port closed) as an example.
[0027] Wherein: 1—Pre-storage hopper, 2—Cylinder A, 3—First movable door, 3.1—First arc-shaped plate, 3.2—First end plate, 3.3—First ear plate, 4—Retrieving hopper, 5—Cylinder B, 6—Second movable door, 6.1—Second arc-shaped plate, 6.2—Second end plate, 6.3—Second ear plate, 7—Connecting port; 8—First support, 9—Second support. Detailed Implementation
[0028] The present invention will now be described in detail with reference to the accompanying drawings.
[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0030] like Figure 1 and Figure 2 The concrete sampling device shown includes a pre-storage hopper 1 and a sampling hopper 4;
[0031] The top of the pre-storage hopper 1 is the inlet, and the bottom is the outlet. The outlet is equipped with a first movable door 3, which is connected to the drive end of the first drive mechanism.
[0032] The upper outer side of the pre-storage hopper 1 is provided with a communication port 7;
[0033] The feeding hopper 4 is installed outside the pre-storage hopper 1, and the inner end (the feeding end) of the feeding hopper 4 is connected to the communication port 7 of the pre-storage hopper 1.
[0034] The outer end of the hopper 4 is the material receiving end, and the material receiving port is provided with a second movable door 6, which is connected to the drive end of the second drive mechanism.
[0035] In this utility model, the first driving mechanism can drive the first movable door 3 to rotate, so that the first movable door 3 opens or closes the discharge port, which facilitates the storage and unloading of materials in the pre-storage hopper 1; the second driving mechanism can drive the second movable door 6 to rotate, so that the second movable door 6 opens or closes the material picking port of the picking hopper 4.
[0036] In this utility model, the pre-storage hopper 1 is a hollow inverted square truncated cone, and the feeding end of the feeding hopper 4 is sealed to the outer wall of the pre-storage hopper 1; the bottom opening of the pre-storage hopper 1 extends vertically to form a discharge section, and the lower end of the discharge section is the discharge port.
[0037] Preferably, the first movable door 3 includes a first arc-shaped plate 3.1 adapted to the discharge port, and a first end plate 3.2 connected to both ends of the first arc-shaped plate 3.1; the outside of the first arc-shaped plate 3.1 is provided with a first ear plate 3.3 for connecting to the drive end of the first drive mechanism; the first end plate 3.2 is hinged to the outer wall of the discharge section of the hopper 4 through a first pin.
[0038] In this utility model, the discharge section has a square cross-section, and the ends of two opposite side plates of the discharge section (located at the discharge port end) are provided with arc surfaces that are adapted to the inner surface of the first arc plate 3.1, so that the first arc plate 3.1 can completely close the discharge port and facilitate the rotation of the first arc plate 3.1.
[0039] In this utility model, each end of the first arc-shaped plate 3.1 is connected to a fan-shaped first end plate 3.2, and the first end plate 3.2 is hinged to the outer wall of the discharge section through a first hinge shaft; the first arc-shaped plate 3.1 can rotate around the first hinge shaft to open or close the discharge port.
[0040] Preferably, the first driving mechanism is mounted on the outside of the pre-storage hopper 1 via the first bracket 8. The first driving mechanism is a cylinder A2. The piston rod end of the cylinder A2 is hinged to the first ear plate 3.3 provided on the first arc plate 3.1. The extension and retraction trajectory of the piston rod of the cylinder A2 is adapted to the rotation trajectory of the first arc plate 3.1, so that the first arc plate 3.1 can rotate to the point where the discharge port can be fully opened or fully closed.
[0041] Preferably, the outer end (i.e. the material taking end) of the material taking hopper 4 is inclined downward; the angle between the material taking hopper 4 and the vertical direction is 30°~40°.
[0042] In this utility model, the hopper 4 has an opening at both the top and bottom and a square cross-section.
[0043] Preferably, the second movable door 6 includes a second arc-shaped plate 6.1 adapted to the material receiving port of the material receiving hopper 4, and second end plates 6.2 disposed at both ends of the second arc-shaped plate 6.1; the exterior of the second arc-shaped plate 6.1 is provided with a second ear plate 6.3 for connecting to the drive end of the second drive mechanism; the second end plate 6.2 is hinged to the outer wall of the material receiving hopper 4 by a second pin.
[0044] In this utility model, the two opposite side plates of the feeding hopper 4 (located at the feeding port end) are provided with arc surfaces that are adapted to the inner surface of the second arc plate 6.1, so that the second arc plate 6.1 can completely close the feeding port and facilitate the rotation of the second arc plate 6.1.
[0045] In this utility model, each end of the second arc-shaped plate 6.1 is connected to a fan-shaped second end plate 6.2, and the second end plate 6.2 is hinged to the outer wall of the feeding hopper 4 through a second hinge shaft; the second arc-shaped plate 6.1 can rotate around the second hinge shaft to open or close the feeding port.
[0046] Preferably, the second drive mechanism is mounted on the outside of the hopper 4 via the second bracket 9. The second drive mechanism is a cylinder B5, and the end of the piston rod of the cylinder B5 is hinged to the second ear plate 6.3 provided on the second arc-shaped plate 6.1. The extension and retraction trajectory of the piston rod of the cylinder B5 is adapted to the rotation trajectory of the second arc-shaped plate 6.1, ensuring that the second arc-shaped plate 6.1 can rotate to the point where the material receiving port can be fully opened or closed. Figure 3 and Figure 4 As shown.
[0047] In this invention, the volume of the hopper 4 can be designed as needed to meet the requirement in concrete standards that concrete sampling should be no less than 20L.
[0048] Example 1
[0049] like Figures 1-3 The concrete sampling device shown includes a pre-storage hopper 1 and a sampling hopper 4; a connecting port 7 is provided on one side of the pre-storage hopper 1, the height of the connecting port 7 is at 2 / 3 of the vertical height of the pre-storage hopper 1, and the minimum size of the connecting port 7 is not less than 16cm; the sampling hopper 4 has an angle of 30°~40° with the vertical direction, the sampling hopper 4 has a hollow cuboid structure, and the volume is 22~25L.
[0050] This utility model is installed between a concrete mixer and a concrete truck, with the inlet of the pre-storage hopper of the concrete sampling device located below the outlet of the mixer, and the outlet of the pre-storage hopper located above the inlet of the concrete truck. The specific usage method is as follows:
[0051] (1) When no sampling is required, cylinders A2 and B5 are used to control the first movable door 3 and the second movable door 6 to rotate to open the discharge port and the material collection port respectively. After the concrete is mixed in the mixer, it is unloaded and falls into the pre-storage hopper 1 of the concrete sampling device. Since the discharge port at the bottom of the pre-storage hopper 1 is open, the concrete continues to flow from the discharge port into the concrete truck. It will not accumulate and will not enter the material collection hopper 4 through the side connection port 7.
[0052] (2) When sampling is required, cylinders A2 and B5 are used to control the first movable door 3 and the second movable door 6 to close the discharge port and the collection port respectively; when concrete is discharged from the mixer, since the bottom of the pre-storage hopper 1 is closed, the concrete gradually accumulates in the pre-storage hopper 1. When it overflows to the connecting port 7 of the pre-storage hopper 1, due to the principle of communicating vessels, the concrete will flow into the collection hopper 4 and gradually fill the collection hopper 4 as the amount of concrete increases.
[0053] (3) When the mixer finishes unloading for about 3 seconds, the first arc plate 3.1 is rotated by the cylinder A2 to open the discharge port and let all the concrete in the pre-stored hopper 1 flow into the concrete truck.
[0054] (4) The cylinder B5 controls the second arc plate 6.1 to rotate until the material taking port is opened, and the concrete in the material taking hopper 4 flows into the corresponding container to realize concrete sampling.
[0055] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0056] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. However, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A concrete sampling device, characterized in that, Includes a pre-storage hopper and a dispensing hopper; The top of the pre-storage hopper is the inlet, and the bottom is the outlet. The outlet is equipped with a first movable door, which is connected to the drive end of the first drive mechanism. The upper outer side of the pre-storage hopper is provided with a communication port; The material hopper is installed outside the pre-storage hopper, and the inner end of the material hopper is connected to the communication port of the pre-storage hopper. The outer end of the hopper is the material receiving end, and the material receiving port is provided with a second movable door, which is connected to the drive end of the second drive mechanism; The outer end of the hopper is inclined downward; The first movable door includes a first arc-shaped plate adapted to the discharge port, and a first end plate connected to both ends of the first arc-shaped plate; the outside of the first arc-shaped plate is provided with a first ear plate for connecting to the drive end of the first drive mechanism; the first end plate is hinged to the outer wall of the hopper. The second movable door includes a second arc-shaped plate adapted to the material receiving end of the material receiving hopper, and second end plates disposed at both ends of the second arc-shaped plate; the exterior of the second arc-shaped plate is provided with a second ear plate for connecting to the drive end of the second drive mechanism; the second end plate is hinged to the outer wall of the material receiving hopper.
2. The concrete sampling device as described in claim 1, characterized in that, The first drive mechanism is mounted on the outside of the pre-storage hopper via a first bracket. The first drive mechanism is a cylinder A. The piston rod of cylinder A is hinged to a first ear plate on a first arc plate. The extension and retraction trajectory of the piston rod of cylinder A is adapted to the rotation trajectory of the first arc plate.
3. The concrete sampling device as described in claim 1, characterized in that, The angle between the hopper and the vertical direction is 30°~40°.
4. The concrete sampling device as described in claim 1, characterized in that, The second drive mechanism is mounted on the outside of the hopper via the second bracket. The second drive mechanism is a cylinder B. The piston rod of the cylinder B is hinged to the second ear plate on the second arc plate. The extension and retraction trajectory of the piston rod of the cylinder B is adapted to the rotation trajectory of the second arc plate.
5. The concrete sampling device as described in claim 1, characterized in that, The pre-storage hopper is a hollow, inverted square truncated cone, and the feeding end of the feeding hopper is sealed to the outer wall of the pre-storage hopper.
6. The concrete sampling device as described in claim 5, characterized in that, The bottom opening of the pre-storage hopper extends vertically to form a discharge section, and the lower end of the discharge section is the discharge port.
7. The concrete sampling device as described in claim 6, characterized in that, The discharge section has a square cross-section, and the ends of the two opposite side plates of the discharge section are provided with arc surfaces that are adapted to the inner surface of the first arc plate.