Deflection experiment testing device
The automated flexure test device, which uses clamps and a rotating disk to drive the linkage belt, combined with a counter and anti-static materials, solves the problems of low testing efficiency and inaccurate results in the existing technology, and realizes efficient and reliable flexure testing.
Patent Information
- Application Number
- CN202422643314.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Existing flexure testing methods are labor-intensive, inefficient, and yield inaccurate results, failing to guarantee the accuracy and precision of the flexure angle.
The product to be tested is fixed on the linkage belt using clamps, and the linkage belt is moved by a rotating disk to realize automated flexural testing. The number of tests is recorded by a counter, and the rotation direction is controlled by a reversible drive and a relay. The device is equipped with anti-static materials.
It improves the reliability and stability of testing, reduces personnel costs, shortens the experimental cycle, and improves detection efficiency and accuracy.
Smart Images

Figure CN223827484U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The embodiment of the utility model relates to the technical field of flexure experiment, in particular to a flexure experiment testing device. BACKGROUND
[0002] At present, the compressor electric heating band needs to carry out flexure experiment to test the bending resistance of the sample after production is completed. Most of the existing flexure experiments are manually operated by personnel, which not only has high labor intensity and low test efficiency, but also has inaccurate test results, and cannot guarantee the accuracy and precision of the flexure angle. UTILITY MODEL CONTENT
[0003] The embodiment of the utility model relates to the technical field of flexure experiment, in particular to a flexure experiment testing device.
[0004] To solve the above technical problems, at least one embodiment of the present application provides a flexure experiment testing device, comprising:
[0005] a base;
[0006] a rotating mechanism, the rotating mechanism comprising a rotating disc arranged on the base and a driving member for driving the rotating disc to rotate;
[0007] a linkage belt, the linkage belt being arranged on the outer circular surface of the rotating disc to move around the rotating disc following the rotation of the rotating disc;
[0008] and a clamping member arranged on the linkage belt; the clamping member is used for fixing the product to be tested on the linkage belt;
[0009] When the linkage belt moves around the rotating disc, the product to be tested deforms in flexure with the linkage belt.
[0010] The flexure experiment testing device provided by the embodiment of the present application has the advantages that the clamping member is used to fix the product to be tested on the linkage belt, so that the driving member drives the rotating disc to rotate, the rotating disc drives the linkage belt to move around the rotating disc, and the product to be tested deforms in flexure with the linkage belt, thereby realizing automatic flexure test, reducing personnel cost, and using mechanical transmission to drive the product to be tested to deform in flexure, which is more conducive to cyclic flexure experiment test, the test process can be kept consistent each time, the operation speed of the flexure experiment is accelerated, the experiment period is greatly shortened, the reliability and stability of the experiment result are significantly enhanced, the test reliability is improved, the personnel cost is greatly reduced, and the product detection efficiency is improved.
[0011] In addition, the test device further comprises a counter connected with the driving member, for recording the rotation test times of the rotating disc by monitoring the state of the driving member. By configuring the counter, the test times are counted automatically, thereby improving the reliability of the test.
[0012] In addition, the driving member is used to drive the rotating disc to alternately rotate clockwise and counterclockwise; the counter records the number of times of completing the alternating rotation of the rotating disc driven by the driving member as the rotation test times of the rotating disc; wherein, one cycle of the alternating rotation of the rotating disc is from one rotation clockwise to one rotation counterclockwise. By using the reversible driving member to drive the rotating disc to alternately rotate clockwise and counterclockwise, the accuracy of the flex test of the product to be tested can be improved, thereby accurately recording the test times by the counter, and improving the reliability and stability of the test.
[0013] In addition, the driving member comprises a driving motor for alternately driving the rotating disc to rotate clockwise and counterclockwise; and a relay connected with the driving motor, the relay is used to control the reversing output of the driving motor. By configuring the relay, the reversing of the driving motor can be automatically controlled in combination with the time required for one-way rotation of the driving motor, thereby improving the convenience and efficiency of the test.
[0014] In addition, the rotating disc comprises two roller discs, the two roller discs are arranged on the surface of the base at a preset interval distance; the linkage belt is an annular belt, the annular belt is integrally fitted on the outer circular surface of the two roller discs to move following the rotation of the roller discs. By configuring two roller discs and an annular linkage belt, it is convenient to arrange the two ends of the product to be tested on the opposite sides of the linkage belt, thereby improving the flex test effect.
[0015] In addition, the clamping member comprises a first clamp and a second clamp; the first clamp and the second clamp are arranged on the linkage belt and on the two sides relative to the center line of the two roller discs, so as to fix the two ends of the product to be tested respectively. By the cooperation of the first clamp and the second clamp, it is convenient to fix the two ends of the product to be tested, avoiding falling off during the test, and improving the stability of the test process.
[0016] In addition, the distance between the first clamp and the two roller discs, and the distance between the second clamp and the two roller discs are both greater than the outer circumference of the roller disc. After fixing the two ends of the product to be tested by the first clamp and the second clamp respectively, considering the reversing after one rotation of the roller disc, the first clamp and the second clamp will not interfere with the roller disc during the test, thereby improving the stability of the test process.
[0017] In addition, the clamping piece comprises a connecting block fixed on the linkage belt and a bolt assembly arranged on the connecting block; the bolt assembly is used for fixing the product to be tested on the connecting block.
[0018] In addition, the outer circumferential surface of the rotating disc is provided with driving teeth; the linkage belt is provided with linkage teeth on one side surface of the rotating disc, and the linkage teeth are engaged with the driving teeth. Through the engagement of the linkage teeth and the driving teeth, the stability of the linkage belt and the rotating disc is improved when the linkage belt is attached to the rotating disc, thereby facilitating the synchronous rotation of the linkage belt, avoiding idling, and improving the stability of the test.
[0019] In addition, the test device further comprises a control switch; the control switch is connected with the driving part and is used for controlling the start and stop of the driving part. Through the control switch, the operator can conveniently control the opening and closing of the test device, thereby improving the convenience of use. BRIEF DESCRIPTION OF DRAWINGS
[0020] One or more embodiments are illustrated by way of example in the figures that are part of this patent document, these illustrative examples do not constitute a limitation on the embodiments, elements having the same reference numerals in the figures represent similar elements, unless otherwise specified, the figures in the drawings do not constitute a proportional limit.
[0021] Figure 1 is a structural schematic view of a flexure test device according to an embodiment of the present application;
[0022] Figure 2 is a partial structural schematic view of the inside of the base when the base is disassembled according to an embodiment of the present application;
[0023] Figure 3 is Figure 1 is an enlarged schematic view of position A in figure.
[0024] In the figure: 1, base; 2, rotating mechanism; 21, rotating disc; 22, driving part; 221, driving motor; 222, relay; 3, linkage belt; 4, clamping piece; 41, first clamp; 42, second clamp; 43, connecting block; 44, bolt assembly; 5, counter; 6, control switch; 7, driving tooth; 8, linkage tooth. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the various embodiments of the utility model will be described in detail below with reference to the drawings. However, those skilled in the art can understand that, in the various embodiments of the utility model, many technical details are proposed in order to make the readers better understand the utility model. However, even if there are no such technical details and various changes and modifications based on the following embodiments, the technical scheme claimed by the utility model can also be implemented.
[0026] In order to facilitate the understanding of the embodiments of the present application, the relevant contents about the bending experiment are introduced first.
[0027] At present, the compressor electric heating band needs to be subjected to a bending experiment after production is completed to test the bending resistance of the sample. During the bending experiment, the electric heating band needs to be reciprocally bent for multiple times, and then it is observed whether the electric heating band subjected to multiple bending appears undesirable phenomena such as wrinkling, cracking, whitening, etc. If the undesirable phenomena appear, it is determined that the product is a defective product.
[0028] Most of the existing bending experiments are manually operated by personnel, which not only has high labor intensity, low test efficiency, and inaccurate test results, but also cannot guarantee the accuracy and precision of the bending angle.
[0029] Embodiment one:
[0030] The embodiment of the utility model relates to a bending experiment testing device.
[0031] Compared with the prior art, the embodiment of the utility model adopts a clamping piece to fix the product to be tested on a linkage belt, thereby starting a driving piece to drive a rotating disc to rotate, so that the rotating disc drives the linkage belt to move around the rotating disc, thereby causing the product to be tested to move with the linkage belt and be subjected to bending deformation, realizing automatic bending test, reducing personnel cost, and using mechanical transmission to drive the product to be tested to bend and deform, which is more conducive to cyclic bending experiment test, and the test process can be kept consistent each time, which not only accelerates the operation speed of the bending experiment, but also greatly shortens the experimental period, significantly enhances the reliability and stability of the experimental results, thereby improving the test reliability, greatly reducing the personnel cost, and improving the product detection efficiency.
[0032] The implementation details of the testing device of the embodiment will be described in detail below, and the following content is only provided for the implementation details for the convenience of understanding, and is not essential for implementing the scheme.
[0033] The embodiment of the utility model provides a bending experiment testing device, such as Figure 1 and Figure 2As shown, it includes: a base 1, a rotating mechanism 2, a linkage belt 3, and a clamping member 4; wherein, the rotating mechanism 2 includes a rotating disk 21 disposed on the base 1 and a driving member 22 for driving the rotating disk 21 to rotate; the linkage belt 3 is fitted and wrapped around the outer circular surface of the rotating disk 21 so as to move around the rotating disk 21 following the rotation of the rotating disk 21; the clamping member 4 is installed on the linkage belt 3 and is used to fix the product to be tested on the linkage belt 3, so that when the linkage belt 3 moves around the rotating disk 21, the product to be tested will flex and deform with the movement of the linkage belt 3.
[0034] Furthermore, the testing device also includes a counter 5, which is connected to the drive component 22 and is used to record the number of rotation experiments of the rotating disk 21 by monitoring the state of the drive component 22. In this embodiment, after the drive component 22 drives the rotating disk 21 to rotate clockwise once and then counterclockwise once, it is recorded as one flexural deformation test of the product under test. Based on this, the drive component 22 can drive the rotating disk 21 to rotate alternately clockwise and counterclockwise; the counter 5 records the number of times the drive component 22 drives the rotating disk 21 to complete the alternating rotation as the number of rotation experiments of the rotating disk 21; wherein, one alternating rotation of the rotating disk 21 is the rotation of the rotating disk 21 from one clockwise rotation to one counterclockwise rotation. By using the counter 5 to automatically record the number of tests, accurate counting is achieved and the efficiency of automated testing is improved.
[0035] Furthermore, the testing device also includes a control switch 6; the control switch 6 is connected to the drive component 22 and is used to control the start and stop of the drive component 22. The start and stop of the drive component 22 can be controlled by the control switch 6, which is convenient for the staff to operate.
[0036] Among them, such as Figure 3 As shown, in order to improve the stability of the linkage between the linkage belt 3 and the rotating disk 21, active teeth 7 are arranged on the outer circular surface of the rotating disk 21; linkage teeth 8 are arranged on one side surface of the linkage belt 3 that is in contact with the rotating disk 21. The linkage teeth 8 mesh with the active teeth 7, so that the linkage belt 3 can be firmly meshed with the outer periphery of the rotating disk 21, thereby improving the stability of the linkage between the two.
[0037] Specifically, such as Figure 1 and Figure 2As shown, the driving member 22 includes a driving motor 221 for alternately driving the rotating disc 21 to rotate clockwise and counterclockwise, and a relay 222 connected with the driving motor 221, the relay 222 being used for controlling the driving motor 221 to reverse the output. In the embodiment, the driving motor 221 adopts a step motor, so as to control the rotating disc 21 to rotate clockwise and counterclockwise. When the time consumption of the analysis driving click clockwise and counterclockwise is N seconds, the relay 222 can be combined with the N seconds to accurately control the driving motor 221 to reverse, so as to realize the smooth alternation of the clockwise and counterclockwise, thereby facilitating the cyclic bending deformation test of the product to be tested for multiple times, and improving the test efficiency.
[0038] Specifically, the rotating disc 21 includes two roller discs arranged at a preset interval distance on the surface of the base 1, one of the two roller discs being connected with the driving motor 221, so as to be driven to rotate by the driving motor 221. The linkage belt 3 is an annular belt, which is integrally and tightly arranged on the outer circular surface of the two roller discs, so as to move following the rotation of the roller discs, thereby being able to drive the linkage belt 3 to move and synchronously drive the other roller disc to rotate when the driving motor 221 drives one of the roller discs to rotate.
[0039] In order to facilitate the fixation of the product to be tested, the clamping member 4 includes a first clamp 41 and a second clamp 42 in the embodiment. The first clamp 41 and the second clamp 42 are arranged on the linkage belt 3 and located on the two sides of the line connecting the center points of the two roller discs, so as to respectively fix the two ends of the product to be tested. Specifically, the first clamp 41 and the second clamp 42 each include a connecting block 43 fixed on the linkage belt 3 and a bolt assembly 44 arranged on the connecting block 43. The bolt assembly 44 is used for fixing the product to be tested on the connecting block 43. Through the installation of the bolt assembly 44, the product to be tested can be conveniently disassembled and assembled on the connecting block 43, thereby improving the convenience of operation and use.
[0040] Further, the distance between the first clamp 41 and the two roller discs, and the distance between the second clamp 42 and the two roller discs are both greater than the outer circumference of the roller disc, so that the first clamp 41 and the second clamp 42 will not contact the roller disc when the roller disc rotates one circle, thereby ensuring that the product to be tested can be stably tested for multiple times, and improving the test convenience.
[0041] The bending experiment test device provided by the embodiment adopts the clamping piece 4 to fix the product to be tested on the linkage belt 3, so as to start the driving piece 22 to drive the rotating disc 21 to rotate, so that the rotating disc 21 drives the linkage belt 3 to move around the rotating disc 21, so that the product to be tested moves with the linkage belt 3 to be bent and deformed, the bending test is automatically performed, the personnel cost is reduced, the product to be tested is bent and deformed by mechanical transmission, the bending experiment test can be repeatedly performed more times, the test process can be kept consistent each time, the operation speed of the bending experiment is accelerated, the experiment period is greatly shortened, the reliability and stability of the experiment result are significantly enhanced, the test reliability is improved, the personnel cost is greatly reduced, and the product detection efficiency is improved. In addition, the counter 5 is also provided, which can automatically record the test times and realize accurate counting. At the same time, the relay 222 accurately controls the reversing of the driving motor 221, can lock the time of the product to be tested to complete a bending test and the bending requirement, and improves the reliability and accuracy of the test.
[0042] Embodiment two
[0043] The embodiment of the utility model is the refinement of the above-mentioned test device, which is used for testing the electric heating belt. In this embodiment, the base, the rotating disc, the linkage belt and the clamping piece are made of anti-static material to improve the experimental safety.
[0044] It should be understood that the terms "mechanism", "device", "component", and the like used in this application are only a method for distinguishing different components, elements, parts, or assemblies of different levels. However, if other words can achieve the same purpose, the words can be replaced by other expressions.
[0045] Those skilled in the art can understand that the above embodiments are specific embodiments for implementing the utility model, and in actual application, the technical features of the above embodiments can be combined arbitrarily. In order to make the description simple, all possible combinations of the technical features in the above embodiments are not described, however, as long as the combination of the technical features does not exist contradictory, it should be considered as the scope of the present application, and various changes can be made in form and details without departing from the spirit and scope of the utility model.
Claims
1. A flexure test apparatus, characterized in that, include: Base; A rotating mechanism, comprising a rotating disk mounted on a base and a driving component for driving the rotating disk to rotate; A linkage belt is fitted and wrapped around the outer circumferential surface of the rotating disk so as to move around the rotating disk as it rotates. and a clamping member disposed on the linkage belt; the clamping member is used to fix the product to be tested on the linkage belt; When the linkage belt moves around the rotating disk, the product under test undergoes flexural deformation as the linkage belt moves.
2. The flexure test apparatus according to claim 1, characterized in that, The testing device also includes a counter connected to the drive unit, which is used to record the number of rotation experiments of the rotating disk by monitoring the state of the drive unit.
3. The flexure test apparatus according to claim 2, characterized in that, The driving component is used to drive the rotating disk to rotate alternately clockwise and counterclockwise; the counter records the number of times the driving component drives the rotating disk to complete the alternating rotation as the number of rotation experiments of the rotating disk; wherein, the rotating disk completing one alternating rotation is the rotational alternation of the rotating disk from one rotation clockwise to one rotation counterclockwise.
4. A flexure test apparatus according to claim 1 or 3, characterized in that, The driving component includes a drive motor for alternately driving the rotating disk to rotate clockwise and counterclockwise; and a relay connected to the drive motor for controlling the commutation output of the drive motor.
5. The flexure test apparatus according to claim 1, characterized in that, The rotating disk includes two roller disks, which are arranged on the surface of the base at a preset interval; the linkage belt is an annular belt, which is fitted and sleeved on the outer circumference of the two roller disks to move with the rotation of the roller disks.
6. The flexure test apparatus according to claim 5, characterized in that, The clamping components include a first clamp and a second clamp; the first clamp and the second clamp are positioned on both sides of the linkage belt and relative to the line connecting the center points of the two roller discs, so as to fix the two ends of the product to be tested respectively.
7. The flexure test apparatus according to claim 6, characterized in that, The distance between the first clamp and the two roller disks, and the distance between the second clamp and the two roller disks, are both greater than the outer circumference of the roller disks.
8. A flexure test apparatus according to claim 1 or 6, characterized in that, The clamping component includes a connecting block fixed to the linkage belt and a bolt assembly disposed on the connecting block; the bolt assembly is used to fix the product to be tested to the connecting block.
9. A flexure test apparatus according to claim 1 or 5, characterized in that, The outer circular surface of the rotating disk is arrayed with active teeth; the linkage belt is attached to one side surface of the rotating disk and is arrayed with linkage teeth, which mesh with the active teeth.
10. The flexure test apparatus according to claim 1, characterized in that, The testing device also includes a control switch; the control switch is connected to the driving component and is used to control the driving component to start and stop.