Control connector structure in rail transit vehicle

By designing an in-vehicle control connector with a two-body shell, modular insulator, and locking bolt fixing structure, the problems of insufficient core count and single installation method of existing connectors are solved, achieving a high protection level and flexible installation, and facilitating inspection and maintenance.

CN223828781UActive Publication Date: 2026-01-23SHENZHEN ZHONGCHE YECHENG IND CO LTD
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Patent Information

Application Number
CN202423302194.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-23
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The existing in-vehicle connectors have a limited number of pins and a single installation method, making it difficult to meet the connector pin requirements and diverse installation methods of the vehicle control system.

Method used

A control connector structure for rail transit vehicles was designed, which adopts a two-body shell, modular insulator and standard 1.6 pin socket structure. The plug and socket are fixed by locking bolts to achieve interlocking, and the contact parts are made of glass fiber reinforced nylon and specific metal materials.

Benefits of technology

It achieves a compact structure, high protection level, flexible installation, convenient disassembly, reduced labor intensity, adapts to the installation space requirements of the vehicle, and provides convenience for inspection and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

A control connector structure in a rail transit vehicle relates to the technical field of control connectors, can be mounted in an electric appliance cabinet on the vehicle, is of a rectangular structure, and has more than 50 cores. In the in-vehicle control connector structure for the rail transit, the shell is of a two-body structure, and the insulator is fixed to the middle position of the shell; the insulator is of a modular structure, each module is provided with four cores, and the insulator is composed of 14 modules in total. The contact piece adopts a standard 1.6 pin and jack structure, the contact piece adopts a front-loose and rear-detachable structure, and the plug and the socket are fixed on the socket through a locking bolt on the plug and are mutually inserted.
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Description

Technical Field

[0001] This utility model relates to the field of control connector technology, and in particular to a control connector structure for rail transit vehicles. Background Technology

[0002] In the existing technology, the number of connector cores used in vehicles is relatively small, and the installation method is all flange type. Now, in combination with the installation position on the vehicle, a connector that can meet the connector core number requirements of the vehicle control system and can meet the installation method in the control cabinet has been specially developed. Utility Model Content

[0003] The purpose of this utility model is to provide a control connector structure for rail transit vehicles, which can be installed in the vehicle's electrical cabinet, and has a rectangular structure with more than 50 cores.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A control connector structure for rail transit vehicles includes: a housing, the housing being a two-body structure, with an insulator fixed in the middle of the housing; the insulator adopts a modular structure, with each module having four cores, totaling 14 modules; the contacts adopt a standard 1.6 pin and socket structure, and the contacts adopt a front-loose and rear-removable structure, with the plug and socket fixed to the socket by a locking bolt on the plug and achieving interlocking.

[0006] In practical applications, the housing is made of glass fiber reinforced nylon.

[0007] The insulator is made of glass fiber reinforced nylon.

[0008] Specifically, the pins and sockets of the contact are made of brass wire, the inner sleeve of the contact is made of leaded brass wire, and the spring wires and claws of the contact are made of beryllium bronze.

[0009] Compared with existing technologies, the control connector structure for rail transit vehicles described in this utility model has the following advantages:

[0010] The control connector structure for rail transit vehicles provided by this utility model features a two-piece housing with an insulator fixed in the middle. The insulator employs a modular structure, with each module having four cores, totaling 14 modules. The contacts use a standard 1.6mm pin and socket structure, with a front-loosening and rear-removing design. The plug and socket are fixed to the socket by a locking bolt on the plug, enabling mutual insertion. Therefore, the control connector structure for rail transit vehicles provided by this utility model is compact, meeting the installation space requirements of existing vehicles and factories. Its protection level reaches IP55, fully meeting the requirements of the vehicle's operating environment. Furthermore, the plug and socket are coupled via a built-in locking bolt, eliminating the need for additional standard parts. The connection and disconnection of the plug and socket can be completed manually. Compared to existing products, this design offers greater flexibility in installation space, allowing for the side-by-side installation of multiple units, facilitating operator installation and reducing labor intensity. In other words, the control connector structure for rail transit vehicles provided by this utility model is not difficult to produce or assemble in terms of space, and is very easy to disassemble. The fixed socket is fixed to the mounting bracket in the electrical cabinet, and the locking structure facilitates quick separation and insertion by the operator, providing convenient conditions for subsequent inspection and maintenance. Attached Figure Description

[0011] Figure 1 A schematic diagram of the plug structure in the control connector structure for rail transit vehicles provided in this embodiment of the utility model;

[0012] Figure 2 A schematic diagram of the socket in the control connector structure for rail transit vehicles provided in this embodiment of the utility model.

[0013] Figure label:

[0014] 1-Housing; 2-Plug; 21-Locking bolt; 3-Socket; 4-Insulator; 41-(Insulator)Module. Detailed Implementation

[0015] For ease of understanding, the structure of the control connector for rail transit vehicles provided in the embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] This utility model embodiment provides a control connector structure for rail transit vehicles, such as... Figure 1 and Figure 2 As shown, it includes: a housing 1, which is a two-body structure, and an insulator 4 is fixed in the middle of the housing 1; the insulator 4 adopts a modular structure, and each (insulator) module 41 has four cores, totaling 14 modules; the contact adopts a standard 1.6 pin and socket structure, and the contact adopts a front-loose and rear-removable structure; the plug 2 and socket 3 are fixed to the socket 3 by the locking bolt 21 on the plug 2 and can be interlocked.

[0017] Compared with the prior art, the control connector structure for rail transit vehicles described in this embodiment of the invention has the following advantages:

[0018] In the control connector structure for rail transit vehicles provided in this embodiment of the utility model, the housing 1 is a two-body structure, and the insulator 4 is fixed in the middle of the housing 1; the insulator 4 adopts a modular structure, and each (insulator) module 1 has four cores, totaling 14 modules; the contact adopts a standard 1.6 pin and socket structure, and the contact adopts a front-loose and rear-removable structure. The plug 2 and socket 3 are fixed to the socket 3 by the locking bolt 21 on the plug 2 and achieve mutual insertion. Therefore, the control connector structure for rail transit vehicles provided in this embodiment of the utility model has a compact structure, which can meet the installation space requirements of the existing vehicle and the factory, and its own protection level can reach IP55, which can fully meet the use environment inside the vehicle; in addition, the cooperation method between the plug 2 and the socket 3 is that the plug has a built-in locking bolt 21 structure, which does not require additional standard parts for fixing. The docking and separation of the plug 2 and socket 3 can be completed manually. Compared with existing products, the installation space is more flexible, and multiple products of this structure can be installed side by side, which is convenient for operators to install and reduces labor intensity. In other words, the control connector structure for rail transit vehicles provided in this embodiment of the utility model is not difficult to produce or assemble, and is very easy to disassemble. The fixed socket is fixed to the mounting bracket in the electrical cabinet, and the locking structure facilitates quick separation and insertion by the operator, providing convenient conditions for subsequent inspection and maintenance.

[0019] In practical applications, the aforementioned shell 1 can be made of glass fiber reinforced nylon material, thereby significantly reducing the overall weight of the plastic shell.

[0020] The insulator 4 mentioned above can be made of glass fiber reinforced nylon.

[0021] Glass fiber reinforced nylon is a material whose mechanical properties are enhanced by adding glass fibers to nylon. Nylon itself has excellent mechanical properties, heat resistance, wear resistance, self-lubrication, and certain flame retardancy, but it is highly hygroscopic and has poor dimensional stability, which limits its application to some extent. By adding glass fibers, these shortcomings can be effectively improved, especially long glass fiber reinforced nylon (LGFR-PA66), whose mechanical properties are significantly better than short glass fiber reinforced nylon (SGFR-PA66), and its molding and processing performance is also better. The shell is produced by injection molding, which has high production efficiency and stability.

[0022] Specifically, the pins and sockets of the aforementioned contact can be made of brass wire, the inner sleeve of the aforementioned contact can be made of leaded brass wire, and the spring wire and claws of the aforementioned contact can be made of beryllium bronze.

[0023] Brass is an important copper-based alloy, mainly composed of copper and zinc. It has good electrical and thermal conductivity, elasticity and mechanical properties, and is easy to form, weld, cut and polish. It has a wide range of applications, especially in electrical engineering, mechanical manufacturing and piping engineering.

[0024] Leaded brass is a brass alloy composed of copper, zinc and a small amount of lead; it is widely used in many fields due to its excellent mechanical properties, wear resistance, corrosion resistance and electrical conductivity.

[0025] Beryllium bronze, especially the QBe2 type, is a beryllium bronze alloy containing a small amount of nickel. Its main chemical composition includes copper (Cu) as the main component, with the balance being nickel (Ni) at 1-2% and beryllium (Be) at 0.5-1.2%. This alloy can have its mechanical and physical properties significantly improved through specific heat treatment processes (such as quenching and aging).

[0026] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A control connector structure for rail transit vehicles, characterized in that, include: The housing has a two-piece structure, with an insulator fixed in the middle of the housing. The insulator has a modular structure, with each module having four cores, totaling 14 modules. The contacts have a standard 1.6 pin and socket structure, and the contacts have a front-loose and rear-removable structure. The plug and socket are fixed to the socket by a locking bolt on the plug and can be interlocked.

2. The control connector structure for rail transit vehicles according to claim 1, characterized in that, The shell is made of glass fiber reinforced nylon.

3. The control connector structure for rail transit vehicles according to claim 1, characterized in that, The insulator is made of glass fiber reinforced nylon.

4. The control connector structure for rail transit vehicles according to claim 1, characterized in that, The pins and sockets of the contact are made of brass wire, the inner sleeve of the contact is made of leaded brass wire, and the spring wires and claws of the contact are made of beryllium bronze.