Slurry recycling device of blanket setting machine

By designing a slurry recycling device for a blanket setting machine, and using a filter box and scraper to clean impurities, the problem of waste caused by impurities in the slurry is solved, achieving efficient slurry recycling and reducing waste.

CN223831892UActive Publication Date: 2026-01-27SHAOXING BOLIHAO HOME TEXTILES CO LTD
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Patent Information

Application Number
CN202520388824.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-01-27
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

When the setting machine is working, the slurry contains a lot of impurities, which leads to waste of slurry and affects the quality of the fabric.

Method used

Design a slurry recycling device for a blanket setting machine, including a filter box, a filter plate, a scraper, and a moving component. The slurry is filtered by the filter plate in the filter box, impurities are cleaned by the scraper, impurities are controlled by the baffle, and the slurry is recycled by the collection box.

Benefits of technology

It effectively reduces impurities in the slurry, reduces slurry waste, improves filtration efficiency, and lowers production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The slurry recycling device comprises a filtering box and a first filtering plate, the first filtering plate is connected into the filtering box, a scraping plate is slidably connected into the filtering box, the length direction of the scraping plate is consistent with the width direction of the filtering box, and a moving opening is formed in one side of the filtering box in the length direction of the filtering box. When the slurry filtering device is used, slurry enters the filtering box and is filtered through the first filtering plate, so that impurities in the slurry are reduced, the slurry is conveniently recycled, and the waste of the slurry is reduced.
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Description

Technical Field

[0001] This application relates to the field of setting machines, and more particularly to a slurry recycling device for a blanket setting machine. Background Technology

[0002] Setting machines are commonly used equipment in the textile industry, primarily for heat-treating fabrics to achieve the required dimensional stability and physical properties. Their application is particularly widespread in the production of fluffy, soft polyester blankets, significantly improving product quality and market competitiveness.

[0003] Chinese Patent CN204898319U discloses a steam setting machine, comprising a setting machine body, a setting machine inlet frame, a width limiter, a sizing machine, a speed compensation device, a central control panel, a steam circulation box, a width adjustment machine, an exhaust system, and an outlet device. The setting machine inlet frame is fixed to the rear of the setting machine body. The exhaust system is located at the bottom of the setting machine. The central control panel is located on one side of the setting machine body. The sizing machine is located at the top of the body. The central control panel is connected to a microcontroller to control the sizing machine, the width limiter, the speed compensator, and the steam circulation box, all electrically connected. The outlet device is located at the front of the setting machine body. The setting machine body is rectangular.

[0004] Regarding the aforementioned technologies, when the sizing machine is working, a large amount of lint and other impurities will remain in the sizing solution. In order to avoid affecting the quality of the fabric, the sizing solution in the sizing tank needs to be replaced continuously, resulting in a large waste of sizing solution. Utility Model Content

[0005] To facilitate the reuse of slurry and reduce its waste, this application provides a slurry reuse device for a blanket setting machine.

[0006] The slurry recycling device for a blanket setting machine provided in this application adopts the following technical solution:

[0007] A slurry recycling device for a blanket setting machine includes a filter box and a first filter plate. The first filter plate is connected inside the filter box, and the width direction of the first filter plate is consistent with the width direction of the filter box. A scraper is slidably connected inside the filter box, and the length direction of the scraper is consistent with the width direction of the filter box. The bottom of the scraper contacts the first filter plate. A moving component is connected to the filter box, and the moving component is used to drive the scraper to move along the length direction of the first filter plate. A moving opening for the scraper to pass through is opened on one side of the filter box along its length direction, and the length direction of the moving opening is consistent with the width direction of the filter box.

[0008] By adopting the above technical solution, during use, the slurry enters the filter box and passes through the first filter plate. The first filter plate filters the slurry, thereby reducing impurities in the slurry, facilitating slurry reuse, and reducing slurry waste. When impurities adhere to the surface of the first filter plate, the moving component drives the scraper to slide along the length of the filter plate and connect to the filter box. This causes the scraper to push the impurities away from the surface of the first filter plate, thereby reducing impurities on the surface of the first filter plate, minimizing clogging of the first filter plate, and improving filtration efficiency.

[0009] Optionally, a movable groove is formed on the inner wall of the filter box along its width direction. The length direction of the movable groove is consistent with the length direction of the first filter plate. The movable component includes a lead screw, a first motor, and a slider. The length direction of the lead screw is consistent with the length direction of the movable groove. The lead screw is rotatably connected to the movable groove. The first motor is connected to the filter box. The output shaft of the first motor is connected to one end of the lead screw. The slider is threaded onto the lead screw. The slider is slidably connected to the movable groove along the length direction of the first filter plate. One end of the scraper is connected to the slider along its length direction.

[0010] By adopting the above technical solution, the first motor drives the lead screw to rotate, which in turn drives the slider to move along the length of the first filter plate, thereby driving the scraper to move. The scraper pushes the impurities away from the first filter plate through the moving port, thereby reducing the impurities at the top of the first filter plate.

[0011] Optionally, a baffle is slidably connected inside the movable port, the length direction of the baffle being consistent with the width direction of the filter box, and the filter box is connected to a lifting assembly, which is used to drive the baffle to slide vertically connected to the filter box.

[0012] By adopting the above technical solution and adding a baffle, when the slurry passes through the first filter plate, the baffle is located inside the moving port, so as to avoid the slurry being discharged from the filter box through the moving port as much as possible. When cleaning the first filter plate, the lifting component drives the baffle to move in the vertical direction, so that the baffle is away from the moving port, so that the scraper can pass through the moving port and the scraper can clean the impurities on the top of the first filter plate.

[0013] Optionally, a sliding groove is provided on the inner wall of the bottom of the movable port. The length direction of the sliding groove is consistent with the length direction of the baffle, and the width direction of the sliding groove is consistent with the vertical direction. The sliding groove is connected to the filter box. The baffle is slidably connected to the sliding groove in the vertical direction. The lifting assembly includes a gear, a rack, and a second motor. The rack is connected to the baffle, and the length direction of the rack is consistent with the vertical direction. The rack is located in the sliding groove, and the gear is rotatably connected to the sliding groove. The second motor is connected to the filter box, and the output shaft of the second motor is connected to the gear. The gear meshes with the rack.

[0014] By adopting the above technical solution, when cleaning the first filter plate, the second motor drives the gear to rotate, causing the rack to move in the vertical direction. The baffle moves with the rack in the vertical direction, so that the baffle moves closer to or away from the moving port, thereby facilitating the opening or closing of the moving port.

[0015] Optionally, a collection box is connected to one side of the filter box along its length direction. The collection box has a connection port at one end along the length direction of the filter box. The length direction of the connection port is consistent with the length direction of the baffle. The connection port is connected to the moving port. The scraper is slidably connected to the moving port and the connection port along the length direction of the first filter plate.

[0016] By adopting the above technical solution, when cleaning the first filter plate, the moving component drives the scraper to move along the length of the first filter plate, so that the scraper pushes the impurities through the moving port and the connecting port, and causes the impurities to fall into the collection box, thereby facilitating the collection of impurities and reducing the pollution caused by impurities falling into the surrounding environment.

[0017] Optionally, the filter box is connected to a connecting box, and a connecting port is provided on one side of the connecting box. The connecting port connects the connecting box and the collection box. One end of the collection box along the length of the filter box is connected to the connecting box, and a second filter plate is connected inside the connecting port.

[0018] By adopting the above technical solution, when some slurry enters the collection box along with impurities, the slurry enters the connecting box through the second filter plate, thereby facilitating the reuse of slurry and reducing slurry waste.

[0019] Optionally, a guide plate is connected inside the collection box. The length direction of the guide plate is consistent with the width direction of the filter box. Both ends of the guide plate along its width direction are connected to the inner wall of the collection box. One end of the guide plate along its width direction is inclined towards the side away from the first filter plate. The end of the guide plate near the second filter plate is located below the second filter plate.

[0020] By adopting the above technical solution, a guide plate is added to facilitate the movement of excess slurry in the collection tank along the guide plate. The guide plate guides the slurry closer to the connecting port, thereby accelerating the discharge of slurry from the collection tank.

[0021] Optionally, the collection box has a cleaning port along the length of the filter box and away from the connection port. The length of the cleaning port is consistent with the length of the guide plate. The end of the guide plate away from the second filter plate is detachably connected to the top inner wall of the cleaning port. The end of the guide plate away from the cleaning port is rotatably connected to the inner wall of the filter box along its width and away from the cleaning port.

[0022] By adopting the above technical solution, when collecting impurities in the collection box, one end of the guide plate is removed from the inner wall of the cleaning port, and the guide plate is rotated to open the cleaning port, thereby facilitating the operator to clean the impurities.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] 1. During use, the slurry enters the filter box and passes through the first filter plate. The first filter plate filters the slurry to reduce impurities in the slurry, thereby facilitating the reuse of the slurry and reducing waste. When impurities adhere to the surface of the first filter plate, the moving component drives the scraper to slide along the length of the filter plate and connect to the filter box. The scraper pushes the impurities away from the surface of the first filter plate, thereby reducing impurities on the surface of the first filter plate, minimizing clogging of the first filter plate, and improving filtration efficiency.

[0025] 2. The first motor drives the lead screw to rotate, which in turn drives the slider to move along the length of the first filter plate, thereby driving the scraper to move. The scraper pushes the impurities away from the first filter plate through the moving port, thereby reducing the impurities at the top of the first filter plate.

[0026] 3. A baffle is added. When the slurry passes through the first filter plate, the baffle is placed inside the moving port to minimize the slurry's discharge from the filter box through the moving port. When cleaning the first filter plate, the lifting component moves the baffle vertically, moving the baffle away from the moving port, so that the scraper can pass through the moving port and clean the impurities on the top of the first filter plate. Attached Figure Description

[0027] Figure 1 This is a three-dimensional structural diagram of this embodiment.

[0028] Figure 2 This is a top view of this embodiment.

[0029] Figure 3 This is the embodiment. Figure 2 Sectional view along the AA direction.

[0030] Figure 4 This is the embodiment. Figure 2 Sectional view along the BB direction.

[0031] Figure 5 This is the front view of this embodiment.

[0032] Figure 6 This is the embodiment. Figure 5 A cross-sectional view along the CC direction.

[0033] Explanation of reference numerals in the attached drawings: 100, filter box; 110, inlet pipe; 120, recovery pipe; 130, moving port; 131, sliding groove; 132, mounting groove; 140, scraper; 150, moving groove; 160, first pipe; 200, first filter plate; 300, collection box; 310, connection port; 320, cleaning port; 321, slot; 330, guide plate; 331, sealing layer; 332, mounting plate; 333, handle; 400, moving assembly; 410, lead screw; 420, first motor; 430, slider; 500, baffle; 600, lifting assembly; 610, gear; 620, rack; 630, second motor; 700, connecting box; 710, connecting port; 720, second filter plate; 730, second pipe. Detailed Implementation

[0034] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.

[0035] This application discloses a slurry recycling device for a blanket setting machine. (Refer to...) Figure 1 and Figure 2 A slurry recycling device for a blanket setting machine includes a filter box 100 and a first filter plate 200. A water inlet pipe 110 is connected to the top of the filter box 100. The water inlet pipe 110 is used to communicate with the main body of the setting machine. The water outlet of the water inlet pipe 110 is located above the filter box 100.

[0036] Reference Figure 1 and Figure 3 The bottom of the filter box 100 is connected to a recovery pipe 120, which is used to recover the slurry into the body of the setting machine. The width direction of the first filter plate 200 is consistent with the width direction of the filter box 100. One end of the first filter plate 200 is connected to the inner wall of the corresponding side of the filter box 100 along its length, and the other end of the first filter plate 200 is inclined downwards. The first filter plate 200 filters the slurry to reduce impurities in the slurry, thereby facilitating the reuse of the slurry and reducing waste.

[0037] Reference Figure 1 and Figure 3A collection box 300 is connected to one end of a filter box 100 along its length. The length of the collection box 300 is the same as the width of the filter box 100. A movable opening 130 is provided at one end of the filter box 100 along its length. The top of the movable opening 130 is open, and the length of the movable opening 130 is the same as the width of the filter box 100. A connection port 310 is provided at the end of the collection box 300 along its length and near the filter box 100. The connection port 310 communicates with the movable opening 130. The bottom inner wall of the connection port 310 is inclined, and the bottom inner wall of the movable opening 130 is also inclined. The inclination angle of the bottom inner wall of the movable opening 130 is the same as the inclination angle of the first filter plate 200.

[0038] Reference Figure 1 and Figure 3 A scraper 140 is slidably connected inside the filter box 100. The length direction of the scraper 140 is consistent with the width direction of the filter box 100. The bottom of the scraper 140 is inclined towards the side closer to the collection box 300, and the bottom of the scraper 140 contacts the first filter plate 200. A moving component 400 is connected inside the filter box 100, which is used to drive the scraper 140 to move along the length direction of the filter plate.

[0039] A scraper 140 is added. When impurities are stuck to the top of the first filter plate 200, the moving component 400 drives the scraper 140 to move, thereby pushing the impurities away from the first filter plate 200, thereby reducing the impurities on the top of the first filter plate 200 and minimizing the possibility of the first filter plate 200 becoming clogged.

[0040] Reference Figure 3 and Figure 4 A sliding groove 131 is provided on the inner wall of the bottom of the movable port 130. The length direction of the sliding groove 131 is consistent with the length direction of the movable port 130, and the width direction of the sliding groove 131 is consistent with the vertical direction. The side of the sliding groove 131 near the filter box 100 is connected to the filter box 100. A baffle 500 is slidably connected inside the sliding groove 131. The baffle 500 is slidably connected in the vertical direction inside the sliding groove 131. The length direction of the baffle 500 is consistent with the width direction of the filter box 100, and the length direction of the sliding groove 131 is consistent with the length direction of the baffle 500. The width direction of the sliding groove 131 is consistent with the vertical direction. Both ends of the baffle 500 along its length direction are in contact with the inner wall of the corresponding side of the movable port 130.

[0041] Reference Figure 2 and Figure 4The filter box 100 is connected to a lifting assembly 600, which drives the baffle 500 to move vertically. A sliding groove 131 has an installation groove 132 on one inner wall along the length of the filter box 100, with the length of the installation groove 132 aligned with the vertical direction. The lifting assembly 600 includes a gear 610, a rack 620, and a second motor 630. Both the gear 610 and rack 620 are located within the installation groove 132. The rack 620's length is aligned with the vertical direction and is connected to the baffle 500 near the collection box 300. The gear 610 is rotatably connected within the installation groove 132. The second motor 630 is connected to one end of the filter box 100 along its width. The output shaft of the second motor 630 passes through the inner wall of one end of the installation groove 132 along the width of the filter box 100, and the gear 610 is fitted onto the output shaft of the second motor 630. The central axis of the gear 610 is collinear with the central axis of the output shaft of the second motor 630. Gear 610 meshes with rack 620. Second motor 630 drives gear 610 to rotate, thereby driving rack 620 and baffle 500 to move vertically, thereby driving baffle 500 to move closer to or away from moving port 130, thus facilitating the opening or closing of moving port 130.

[0042] Reference Figure 5 and Figure 6 A movable groove 150 is formed on one inner wall of the filter box 100 along its width direction, and the length direction of the movable groove 150 is consistent with the length direction of the first filter plate 200. The movable assembly 400 includes a lead screw 410, a first motor 420, and a slider 430. The length direction of the lead screw 410 is consistent with the length direction of the movable groove 150, and both ends of the lead screw 410 are rotatably connected to the corresponding inner wall of the movable groove 150 along its length direction. The first motor 420 is connected to the end of the filter box 100 along its length direction away from the collection box 300. The output shaft of the first motor 420 passes through the inner wall of one end of the movable groove 150 along the length direction of the lead screw 410, and the output shaft of the first motor 420 is connected to one end of the lead screw 410. The slider 430 is threaded onto the lead screw 410 and is slidably connected to the movable groove 150 along the length direction of the first filter plate 200. One end of the scraper 140 along its length direction is connected to the slider 430. The first motor 420 drives the lead screw 410 to rotate, thereby driving the slider 430 to slide along the length of the first filter plate 200 and connect to the moving groove 150. The scraper 140 moves with the slider 430, so that the scraper 140 can push the impurities away from the first filter plate 200.

[0043] Reference Figure 1 and Figure 3A cleaning port 320 is provided at the end of the collection box 300 along the length of the filter box 100 and away from the filter box 100. The length of the cleaning port 320 is consistent with the width of the filter box 100. A guide plate 330 is connected inside the collection box 300. The length of the guide plate 330 is consistent with the width of the filter box 100. One end of the guide plate 330 along its width is connected to the inner wall of the top of the cleaning port 320, and the other end of the guide plate 330 is inclined downwards. Both ends of the guide plate 330 along its length contact the inner wall of the corresponding side of the cleaning port 320. The end of the guide plate 330 near the filter box 100 is hinged to the inner wall of the collection box 300. The guide plate 330 is hinged to the inner wall of the collection box 300 via a hinge. A sealing layer 331 is connected to the end of the guide plate 330 along its width and near the filter box 100. The sealing layer 331 is made of rubber and is used to contact the inner wall of the collection box 300. A mounting plate 332 is connected to one end of the guide plate 330 near the cleaning port 320. The mounting plate 332 is vertically positioned. A slot 321 is formed on the inner top wall of the cleaning port 320. The slot 321 is positioned along the width of the collection box 300 and on the side away from the filter box 100. The mounting plate 332 is embedded in the slot 321 and is detachably connected to the slot 321 by bolts. The bolts pass through the mounting plate 332 along the length of the filter box 100 and are threaded to the collection box 300. A handle 333 is connected to the mounting plate 332.

[0044] Reference Figure 3 A connecting box 700 is connected to the bottom of the filter box 100. The length of the connecting box 700 is the same as that of the filter box 100. A connecting port 710 is provided on the inner wall of the connecting box 700 along its length and near the collection box 300. The length of the connecting port 710 is the same as the width of the filter box 100. The connecting port 710 connects the connecting box 700 and the collection box 300. The connecting port 710 is located above the lowest point of the guide plate 330. A second filter plate 720 is connected inside the connecting port 710. The length of the second filter plate 720 is the same as the width of the filter box 100. A first pipe 160 is connected to the end of the filter box 100 along its length and away from the collection box 300. A second pipe 730 is connected to the end of the connecting box 700 along its length and away from the collection box 300. Both the first pipe 160 and the second pipe 730 are connected to the recovery pipe 120.

[0045] When cleaning the collection box 300, remove the guide plate 330 from the inner wall of the cleaning port 320 and rotate the guide plate 330 to open the cleaning port 320. The guide plate 330 is then tilted downwards at the end away from the filter box 100 to facilitate cleaning the impurities in the collection box 300.

[0046] The implementation principle of the slurry recycling device of the blanket setting machine in this application embodiment is as follows: When in use, the slurry enters the filter box 100 through the water inlet pipe 110, and the slurry passes through the first filter plate 200, thereby reducing impurities in the slurry, thus facilitating the recycling of the slurry and reducing the waste of the slurry. When impurities adhere to the surface of the first filter plate 200, the second motor 630 drives the gear 610 to rotate, thereby causing the rack 620 to move downwards in the vertical direction. The baffle 500 is slidably connected in the sliding groove 131 in the vertical direction, thereby moving the baffle 500 away from the moving port 130, causing the moving port 130 to open. After the moving port 130 is opened, the first motor 420 drives the lead screw 410 to rotate, causing the slider 430 to move along the length of the first filter plate 200. The slider 430 drives the scraper 140 to move along the length of the first filter plate 200, thereby pushing the impurities away from the first filter plate 200, thereby reducing the impurities on the surface of the first filter plate 200, minimizing the possibility of clogging of the first filter plate 200, and improving the filtration efficiency of the slurry.

[0047] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A slurry recycling device for a blanket setting machine, characterized in that: The filter includes a filter box (100) and a first filter plate (200). The first filter plate (200) is connected inside the filter box (100). The width direction of the first filter plate (200) is consistent with the width direction of the filter box (100). A scraper (140) is slidably connected inside the filter box (100). The length direction of the scraper (140) is consistent with the width direction of the filter box (100). The bottom of the scraper (140) is in contact with the first filter plate (200). A moving component (400) is connected to the filter box (100). The moving component (400) is used to drive the scraper (140) to move along the length direction of the first filter plate (200). A moving port (130) is opened on one side of the filter box (100) along its length direction for the scraper (140) to pass through. The length direction of the moving port (130) is consistent with the width direction of the filter box (100).

2. The slurry recycling device for a blanket setting machine according to claim 1, characterized in that: The filter box (100) has a movable groove (150) on one inner wall along its width direction. The length direction of the movable groove (150) is consistent with the length direction of the first filter plate (200). The movable component (400) includes a lead screw (410), a first motor (420), and a slider (430). The length direction of the lead screw (410) is consistent with the length direction of the movable groove (150). The lead screw (410) is rotatably connected to the movable groove (150). The first motor (420) is connected to the filter box (100). The output shaft of the first motor (420) is connected to one end of the lead screw (410). The slider (430) is threaded onto the lead screw (410). The slider (430) is slidably connected to the movable groove (150) along the length direction of the first filter plate (200). One end of the scraper (140) along its length direction is connected to the slider (430).

3. The slurry recycling device for a blanket setting machine according to claim 1, characterized in that: A baffle (500) is slidably connected inside the movable port (130). The length direction of the baffle (500) is consistent with the width direction of the filter box (100). The filter box (100) is connected to a lifting assembly (600). The lifting assembly (600) is used to drive the baffle (500) to slide and connect to the filter box (100) in the vertical direction.

4. The slurry recycling device for a blanket setting machine according to claim 3, characterized in that: The sliding groove (131) is provided on the inner wall of the bottom of the movable port (130). The length direction of the sliding groove (131) is consistent with the length direction of the baffle (500), and the width direction of the sliding groove (131) is consistent with the vertical direction. The sliding groove (131) is connected to the filter box (100). The baffle (500) is slidably connected to the sliding groove (131) in the vertical direction. The lifting assembly (600) includes a gear (610), a rack (620), and a second motor. (630), the rack (620) is connected to the baffle (500), the length direction of the rack (620) is consistent with the vertical direction, the rack (620) is located in the sliding groove (131), the gear (610) is rotatably connected in the sliding groove (131), the second motor (630) is connected to the filter box (100), the output shaft of the second motor (630) is connected to the gear (610), and the gear (610) meshes with the rack (620).

5. The slurry recycling device for a blanket setting machine according to claim 1, characterized in that: The filter box (100) is connected to a collection box (300) along its length. The collection box (300) has a connection port (310) at one end along the length of the filter box (100). The length of the connection port (310) is consistent with the length of the baffle (500). The connection port (310) is connected to the moving port (130). The scraper (140) is slidably connected to the moving port (130) and the connection port (310) along the length of the first filter plate (200).

6. The slurry recycling device for a blanket setting machine according to claim 5, characterized in that: The filter box (100) is connected to a connecting box (700). A connecting port (710) is provided on one side of the connecting box (700). The connecting port (710) connects the connecting box (700) and the collection box (300). One end of the collection box (300) along the length of the filter box (100) is connected to the connecting box (700). A second filter plate (720) is connected inside the connecting port (710).

7. A slurry recycling device for a blanket setting machine according to claim 6, characterized in that: a guide plate (330) is connected inside the collection box (300), the length direction of the guide plate (330) is consistent with the width direction of the filter box (100), both ends of the guide plate (330) along its width direction are connected to the inner wall of the collection box (300), one end of the guide plate (330) along its width direction is inclined towards the side away from the first filter plate (200), and the end of the guide plate (330) near the second filter plate (720) is located below the second filter plate (720).

8. The slurry recycling device for a blanket setting machine according to claim 7, characterized in that: The collection box (300) has a cleaning port (320) along the length of the filter box (100) and away from the connecting port (710). The length of the cleaning port (320) is consistent with the length of the guide plate (330). The end of the guide plate (330) away from the second filter plate (720) is detachably connected to the top inner wall of the cleaning port (320). The end of the guide plate (330) along its width and away from the cleaning port (320) is rotatably connected to the inner wall of the filter box (100).

Citation Information

Patent Citations

  • Steam setting machine

    CN204898319U