Plastic film conveying roller cleaning mechanism
By designing a pre-lifting mechanism and a cleaning component that work together, the problem of plastic film sticking to the conveyor rollers is solved, achieving efficient and automated cleaning, improving production efficiency and reducing maintenance costs.
Patent Information
- Application Number
- CN202520035955.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-08
AI Technical Summary
In existing technologies, the adhesion of plastic film to the conveyor rollers leads to low cleaning efficiency, and existing automated equipment has a complex structure, high maintenance costs, and unsatisfactory cleaning results.
A plastic film conveying roller cleaning mechanism was designed, comprising a pre-lifting mechanism, a final cleaning mechanism, and a cleaning component. Utilizing the magnetic repulsion property and a scraper structure, it automatically lifts and cleans the adhered plastic film and its debris.
It achieves automated and efficient cleaning of plastic film adhesion and debris, improving production efficiency and reducing manual intervention and maintenance costs.
Smart Images

Figure CN223832939U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic film processing technology, specifically to a plastic film conveyor roller cleaning mechanism. Background Technology
[0002] In the manufacturing process of plastic film, the raw materials are generally kneaded and cold-mixed, and then extruded and blow-molded to obtain PVC glassine paper base film. The film is then treated with antistatic and heat-sealing coating, cut, and finally inspected before the qualified plastic film is packaged into finished products.
[0003] In the plastic film processing, conveyor rollers are an indispensable equipment component, responsible for transporting the plastic film from one process to another. However, in actual production, the plastic film often adheres to the outer surface of the conveyor rollers due to static electricity or adhesiveness. This not only affects the conveying efficiency of the plastic film but also leads to a decline in product quality due to the stacking and wrinkling of the plastic film.
[0004] Currently, the common method for cleaning plastic film adhering to conveyor rollers is manual cleaning, which is not only inefficient but also increases production costs. In addition, there are some automated cleaning devices, but these devices are often complex in structure, have high maintenance costs, and are not ideal for removing plastic film debris.
[0005] Therefore, in view of the shortcomings of existing technologies, we urgently need a plastic film conveyor roller cleaning mechanism with simple structure and good cleaning effect to solve the problem of difficult cleaning of conveyor rollers in the plastic film processing process. Utility Model Content
[0006] To address the shortcomings of existing technologies, this utility model provides a plastic film conveying roller cleaning mechanism, with the aim of solving the aforementioned problems.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A plastic film conveyor roller cleaning mechanism includes a conveyor roller body and further includes:
[0009] The mounting housing is rotatably connected to the lower side of the mounting housing, and a fixing block is mounted on the outer side of the mounting housing;
[0010] A pre-lifting mechanism is rotatably installed on one side of the inner side of the mounting housing to pre-lift the adhesive plastic film, and a corresponding cleaning mechanism is rotatably installed on the inner side of the mounting housing away from the pre-lifting mechanism.
[0011] A cleaning component is installed on the inner side of the middle part of the mounting housing to clean plastic film debris attached to the outer surface of the conveyor roller body. The cleaning component includes a mounting plate, which is rotatably installed inside the mounting housing. A scraper is installed on the side of the mounting plate facing the conveyor roller body. The longitudinal section of the scraper is "C" shaped, and the lower side of the scraper is fitted to the outer surface of the conveyor roller body.
[0012] The mounting plate has a first discharge hole on one side, which is opened inside the mounting housing.
[0013] Preferably, the pre-tilting mechanism includes a first mounting strip, which is rotatably mounted inside the mounting housing, and a lifting strip is mounted on the side of the first mounting strip near the conveyor roller body, with the tip of the lifting strip facing the rotation direction of the conveyor roller body.
[0014] Preferably, the final cleaning mechanism includes a second mounting strip, which is rotatably mounted inside the mounting housing, and a scraper is mounted on the side of the second mounting strip closest to the conveyor roller body.
[0015] Preferably, a second discharge hole is provided on one side of the second mounting strip, which is opened inside the mounting housing.
[0016] Preferably, a first mounting magnet and a second mounting magnet are respectively mounted on the upper side of the first mounting strip and the second mounting strip, and a repulsive magnet corresponding to the first mounting magnet and the second mounting magnet is mounted on the inner side of the mounting housing.
[0017] Preferably, the outer side of the mounting plate is provided with a reserved groove opened inside the mounting housing.
[0018] Preferably, a cutting block is also installed on the lower side of the scraper.
[0019] Preferably, the upper side of the mounting plate is further provided with a pressing mechanism installed in the mounting housing. The pressing mechanism includes a mounting cavity, a spring is provided inside the mounting cavity, and a pressing rod is provided slidably connected in the mounting cavity on the side of the spring facing the mounting plate. A limit screw is provided at the end of the spring away from the mounting plate.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The present invention provides a plastic film conveyor roller cleaning mechanism, which, through the coordinated action of a pre-lifting mechanism, a final cleaning mechanism, and a cleaning component, can automatically complete the cleaning of plastic film and its debris adhering to the conveyor roller without manual intervention, thus greatly improving cleaning efficiency and the degree of production automation. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the overall structure of the cleaning component and the mounting housing of this utility model;
[0024] Figure 3 This is a schematic diagram of the overall structure of the connection between the reserved slot and the mounting shell of this utility model;
[0025] Figure 4 This is a schematic diagram of the overall structure of the cleaning component of this utility model;
[0026] Figure 5 This is a frontal cross-sectional view of the present invention.
[0027] Figure 6 This utility model Figure 5 Enlarged structural diagram at point A in the middle.
[0028] In the diagram: 1. Mounting housing; 2. Fixing block; 3. Conveyor roller body; 4. Pre-lifting mechanism; 401. First mounting strip; 402. First mounting magnet; 403. Lifting strip; 5. Final cleaning mechanism; 501. Second mounting strip; 502. Scraper; 503. Second mounting magnet; 6. Cleaning assembly; 601. Mounting plate; 602. Scraper; 603. Cutting block; 7. Reserved groove; 8. Pressing mechanism; 801. Mounting cavity; 802. Limiting screw; 803. Pressing rod; 9. Repulsive magnet; 10. First discharge hole; 11. Second discharge hole. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figures 1 to 6 The embodiments proposed in this application are as follows: a plastic film conveying roller cleaning mechanism includes a mounting housing 1, and a conveying roller body 3 is rotatably connected to the lower side of the mounting housing 1 for conveying plastic film;
[0031] A fixing block 2 is installed on the outside of the mounting housing 1 to fix the mounting housing 1 to the outer support and prevent it from rotating with the conveyor roller body 3;
[0032] A pre-lifting mechanism 4 is rotatably installed on one side of the inner side of the mounting housing 1 to pre-lift the adhesive plastic film. A corresponding cleaning mechanism 5 is rotatably installed on the inner side of the mounting housing 1 away from the pre-lifting mechanism 4 to handle residual plastic film debris and prevent plastic film debris from returning to the conveyed plastic film.
[0033] Specifically, the pre-lifting mechanism 4 includes a first mounting strip 401, which is rotatably mounted inside the mounting housing 1. A lifting strip 403 is mounted on the side of the first mounting strip 401 near the conveyor roller body 3. The tip of the lifting strip 403 faces the rotation direction of the conveyor roller body 3, so that the plastic film adhering to the surface of the conveyor roller body 3 can be pre-lifted during the conveying process, which facilitates subsequent processing.
[0034] The final cleaning mechanism 5 includes a second mounting strip 501, which is rotatably mounted inside the mounting housing 1. A scraper 502 is mounted on the side of the second mounting strip 501 near the conveyor roller body 3. The tip of the scraper 502 faces the rotation direction of the conveyor roller body 3 and can clean the residual plastic film that has been lifted off the surface of the conveyor roller body 3.
[0035] The second mounting strip 501 has a second discharge hole 11 on one side, which is opened inside the mounting housing 1. The plastic film concentrated at the second mounting strip 501 can be discharged outward from the second discharge hole 11 to avoid accumulation inside the mounting housing 1. Specifically, the air can be pumped out to create negative pressure inside the mounting housing 1 and pull the plastic film outward.
[0036] The first mounting strip 401 and the second mounting strip 501 are respectively mounted on the upper side of the first mounting magnet 402 and the second mounting magnet 503, and the inner side of the mounting housing 1 is mounted with a repulsive magnet 9 corresponding to the first mounting magnet 402 and the second mounting magnet 503. By utilizing the property that like poles of magnets repel each other, the lifting strip 403 and the scraping strip 502 can always be in contact with the outer surface of the conveying roller body 3, so as to ensure the cleaning effect on the plastic film.
[0037] A cleaning component 6 is installed on the inner side of the middle part of the mounting housing 1 to clean the plastic film debris attached to the outer surface of the conveyor roller body 3, so as to prevent the debris from adhering to the outer surface of the conveyor roller body 3 and continuing to convey plastic film. The cleaning component 6 includes a mounting plate 601, which is rotatably installed in the mounting housing 1. A scraper 602 is installed on the side of the mounting plate 601 facing the conveyor roller body 3. The longitudinal section of the scraper 602 is "C" shaped, and the lower side of the scraper 602 is fitted to the outer surface of the conveyor roller body 3, thereby cleaning the plastic film adhering to the surface of the conveyor roller body 3.
[0038] The outer side of the mounting plate 601 is provided with a reserved groove 7 opened in the mounting housing 1 to provide rotation space for the mounting plate 601;
[0039] A cutting block 603 is also installed on the lower side of the scraper 602 to cut some of the more difficult plastic film debris, and then the final cleaning mechanism 5 is used to clean it.
[0040] The mounting plate 601 has a first discharge hole 10 inside the mounting housing 1 on one side, which can discharge the plastic film cleaned by the scraper 602 outward.
[0041] like Figure 6 As shown, the upper side of the mounting plate 601 is also provided with a pressing mechanism 8 installed in the mounting housing 1. The pressing mechanism 8 includes a mounting cavity 801, a spring is provided inside the mounting cavity 801, and a pressing rod 803 is provided on the side of the spring facing the mounting plate 601 and slidably connected to the mounting cavity 801. A limit screw 802 is provided at the end of the spring away from the mounting plate 601 to limit one end of the spring.
[0042] Specifically, the pressing rod 803 uses a spring to always be in contact with the outer surface of the mounting plate 601, so that the mounting plate 601 not only relies on gravity to keep in contact with the outside of the conveyor roller body 3, but also increases the cleaning effect of plastic film debris.
[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A plastic film conveying roller cleaning mechanism, comprising a conveying roller body (3), characterized in that, Also includes: The mounting housing (1) is rotatably connected to the lower side of the mounting housing (1), and a fixing block (2) is installed on the outer side of the mounting housing (1). A pre-lifting mechanism (4) is rotatably installed on one side of the interior of the mounting housing (1) to pre-lift the adhesive plastic film, and a cleaning mechanism (5) corresponding to the pre-lifting mechanism (4) is rotatably installed on the side of the interior of the mounting housing (1) away from the pre-lifting mechanism (4); A cleaning component (6) is installed on the inner side of the middle part of the mounting housing (1) to clean the plastic film debris attached to the outer surface of the conveyor roller body (3). The cleaning component (6) includes a mounting plate (601), which is rotatably installed in the mounting housing (1). A scraper (602) is installed on the side of the mounting plate (601) facing the conveyor roller body (3). The longitudinal section of the scraper (602) is "C" shaped, and the lower side of the scraper (602) is fitted to the outer surface of the conveyor roller body (3). The mounting plate (601) has a first discharge hole (10) opened in the mounting housing (1) on one side.
2. The plastic film conveying roller cleaning mechanism according to claim 1, characterized in that, The pre-tilting mechanism (4) includes a first mounting strip (401), which is rotatably mounted inside the mounting housing (1). A lifting strip (403) is mounted on the side of the first mounting strip (401) near the conveyor roller body (3), and the tip of the lifting strip (403) faces the rotation direction of the conveyor roller body (3).
3. The plastic film conveying roller cleaning mechanism according to claim 1, characterized in that, The final cleaning mechanism (5) includes a second mounting strip (501), which is rotatably mounted inside the mounting housing (1), and a scraper (502) is mounted on the side of the second mounting strip (501) near the conveyor roller body (3).
4. A plastic film conveying roller cleaning mechanism according to claim 3, characterized in that, The second mounting strip (501) has a second discharge hole (11) opened in the mounting housing (1) on one side.
5. A plastic film conveying roller cleaning mechanism according to claim 2, characterized in that, The first mounting strip (401) and the second mounting strip (501) are respectively mounted with a first mounting magnet (402) and a second mounting magnet (503), and the inner side of the mounting housing (1) is mounted with a repulsive magnet (9) corresponding to the first mounting magnet (402) and the second mounting magnet (503).
6. A plastic film conveying roller cleaning mechanism according to claim 1, characterized in that, The mounting plate (601) has a reserved slot (7) opened in the mounting housing (1) on its outer side.
7. A plastic film conveying roller cleaning mechanism according to claim 1, characterized in that, A cutting block (603) is also installed on the lower side of the scraper (602).
8. A plastic film conveying roller cleaning mechanism according to claim 1, characterized in that, The upper side of the mounting plate (601) is also provided with a pressing mechanism (8) installed in the mounting housing (1). The pressing mechanism (8) includes a mounting cavity (801). A spring is provided inside the mounting cavity (801), and a pressing rod (803) is provided on the side of the spring facing the mounting plate (601) and slidably connected to the mounting cavity (801). A limit screw (802) is provided at the end of the spring away from the mounting plate (601).