Cleaning mechanism for hardware machining

By designing a combined cleaning mechanism of spraying and rinsing, the problem of simultaneous spraying and rinsing in existing technologies has been solved, achieving efficient cleaning of hardware parts and ensuring their cleanliness.

CN223832953UActive Publication Date: 2026-01-27DONGGUAN PENGSHIYU METAL PROD CO LTD
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Patent Information

Application Number
CN202520126042.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-01-27
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Existing hardware cleaning facilities cannot simultaneously perform spraying and rinsing, resulting in low cleaning efficiency and an inability to effectively remove stubborn stains.

Method used

A cleaning mechanism including a spray structure and a rinsing structure was designed. The spray structure sprays the surface of the hardware parts with a spiral nozzle spray pipe, and the rinsing structure uses a centrifugal pump to draw water from the water storage tank for rinsing. The spraying and rinsing are synchronized by a rotatable turntable and a drive motor.

Benefits of technology

It improves cleaning efficiency and quality, ensures thorough cleaning of hardware surfaces, removes residual cleaning solution and stains, and guarantees the cleanliness of hardware.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning mechanism for hardware processing in the field of cleaning mechanisms, which comprises a base and a rotatable turntable, the periphery of the base is provided with a fixing plate, the fixing plate is provided with a driving motor used for driving the turntable to rotate, the periphery of the base is provided with a spraying structure and a flushing structure, and the spraying structure is provided with a water inlet and a water outlet. The spraying structure comprises a liquid inlet pipe, a first water pump and a liquid outlet pipe, one end of the liquid inlet pipe extends to the first water pump and is communicated with the first water pump, one end of the liquid outlet pipe extends to the first water pump and is communicated with the first water pump, and the other end of the liquid outlet pipe is connected with a communicated connecting pipe through a flange; a communicated U-shaped spraying pipe is arranged at one end of the connecting pipe; according to the cleaning mechanism for hardware machining, through the combined design of the spraying structure and the flushing structure, spraying and flushing on the surface of hardware are achieved, and the cleaning efficiency and quality are improved.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning mechanisms, specifically a cleaning mechanism for hardware processing. Background Technology

[0002] Hardware parts refer to metal parts manufactured through various processes such as casting, forging, stamping, and cutting. They are widely used in machinery, electronics, construction, automobiles, and many other fields. During the production and processing of hardware parts, impurities such as oil, metal shavings, and oxide layers often remain on their surfaces. These impurities not only affect the appearance quality of the hardware parts but may also affect their performance and service life. Therefore, hardware parts need to undergo rigorous cleaning treatment before leaving the factory.

[0003] However, existing hardware cleaning systems also have certain limitations in design and function. Traditional cleaning systems often employ a relatively simple cleaning method, using only water or simple cleaning agents to rinse the hardware. While this method can remove some surface impurities, it cannot perform deep cleaning, especially for stubborn stains such as oil and rust, where the cleaning effect is poor. Specifically, existing hardware cleaning systems have the following shortcomings: they cannot perform spraying and rinsing simultaneously. Spraying and rinsing usually require different media (surfactants, solvents, acidic cleaning agents, alkaline cleaning agents, special cleaning agents, neutralizing agents, rust removers, and other neutralizing solutions and water), but existing systems often only provide one type of media. They cannot meet the high requirements of hardware for both spraying and rinsing, requiring separate spraying and rinsing steps, resulting in low cleaning efficiency. Utility Model Content

[0004] In order to overcome the shortcomings of existing technical solutions, this utility model provides a cleaning mechanism for hardware processing, which can effectively solve the technical problem that existing hardware cleaning machines cannot simultaneously achieve spraying and rinsing, resulting in low cleaning efficiency.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a cleaning mechanism for hardware processing, including a base and a rotatable turntable. A fixing plate is provided around the base, and a drive motor for driving the turntable to rotate is provided on the fixing plate. A spraying structure and a rinsing structure are provided around the base. The spraying structure includes an inlet pipe, a first water pump, and an outlet pipe. One end of the inlet pipe extends to and is connected to the first water pump. One end of the outlet pipe extends to and is connected to the first water pump. The other end of the outlet pipe is connected to a connecting pipe via a flange. One end of the connecting pipe is provided with... The system includes a U-shaped spray pipe with several spiral nozzles on its surface, arranged at equal intervals between adjacent nozzles. One end of the spray pipe extends above the turntable, and the other end extends to the bottom of the turntable and connects to one end of the base. The rinsing structure includes an inlet pipe, a water storage tank, and an outlet pipe. One end of the inlet pipe meanders and extends to the bottom of the base, and the other end extends to and connects to the water storage tank. The outlet pipe is equipped with a centrifugal pump for drawing water, and one end of the outlet pipe connects to the water storage tank, while the other end extends to the bottom of the turntable.

[0006] Furthermore, a control valve for controlling the inflow of liquid is provided at one end of the inlet pipe.

[0007] Furthermore, a mounting platform is provided at the bottom of the turntable, and the turntable is rotatably connected to the mounting platform. The mounting platform is provided with a cleaning nozzle for spraying water, and one end of the cleaning nozzle is connected to the water outlet pipe.

[0008] Furthermore, a chain is arranged around the outer periphery of the turntable, and the output end of the drive motor is engaged with the chain.

[0009] Furthermore, the top of the water storage tank is provided with a removable top cover.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a cleaning mechanism for hardware processing. By combining a spray structure and a rinsing structure, it achieves spraying and rinsing of the hardware surface, improving cleaning efficiency and quality. The equidistant arrangement of the spiral nozzles on the spray pipe ensures that the hardware surface can be fully sprayed with cleaning liquid, enhancing the cleaning effect. At the same time, the rinsing structure uses a centrifugal pump to draw water from the storage tank to further rinse the hardware, removing residual cleaning liquid and stains, and ensuring the cleanliness of the hardware. Attached Figure Description

[0011] Figure 1 This is a perspective view of a cleaning mechanism for hardware processing according to the present invention;

[0012] Figure 2 This is a perspective view of the spray structure of a cleaning mechanism for hardware processing according to the present invention;

[0013] Figure 3 This is a perspective view of the rinsing structure of a cleaning mechanism for hardware processing according to the present invention;

[0014] Figure 4 This is a perspective view of the connection between the turntable and the drive motor of a cleaning mechanism for hardware processing according to this utility model.

[0015] Figure 5 This is a bottom view of the turntable and drive motor of a cleaning mechanism for hardware processing according to the present invention.

[0016] Figure 6 This is a perspective view of the mounting platform for a cleaning mechanism used in hardware processing according to this utility model.

[0017] Numbering on the map:

[0018] 1-Spray structure; 101-First water pump; 102-Inlet pipe; 103-Control valve; 104-Outlet pipe; 105-Connecting pipe; 106-Spray pipe; 107-Spiral nozzle; 2-Rinsing structure; 201-Water storage tank; 202-Centrifugal pump; 203-Outlet pipe; 204-Top cover; 205-Inlet pipe; 3-Base; 4-Mounting platform; 5-Turntable; 6-Chain; 7-Cleaning nozzle; 8-Drive motor; 9-Fixing plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] The following is combined Figures 1-6 A detailed description of this utility model is provided below:

[0021] A cleaning mechanism for hardware parts processing includes a base 3 and a rotatable turntable 5. The base 3 serves as the support structure for the entire cleaning mechanism and is securely mounted on a cleaning machine. The turntable 5 rotates under the drive of a drive motor 8, ensuring that the hardware parts are evenly sprayed and rinsed during the cleaning process. A fixing plate 9 is provided around the base 3, and the fixing plate 9 is equipped with the drive motor 8 for driving the turntable 5 to rotate. A spraying structure 1 and a rinsing structure 2 are provided around the base 3. The spraying structure 1 includes an inlet pipe 102, a first water pump 101, and an outlet pipe 104. One end of the inlet pipe 102 extends to and is connected to the first water pump 101. One end of the outlet pipe 104 extends to and is connected to the first water pump 101. The other end of the outlet pipe 104 is connected to a connecting pipe 1 via a flange. 05. One end of the connecting pipe 105 is provided with a U-shaped spray pipe 106 that is open to the air. The surface of the spray pipe 106 is provided with a plurality of spiral nozzles 107, which are evenly distributed between adjacent spiral nozzles 107. One end of the spray pipe 106 extends to the top of the turntable 5, and the other end of the spray pipe 106 extends to the bottom of the turntable 5 and is connected to one end of the base 3. The rinsing structure 2 includes an inlet pipe 205, a water storage tank 201, and an outlet pipe 203. One end of the inlet pipe 205 meanders and extends to the bottom of the base 3, and the other end of the inlet pipe 205 extends to the water storage tank 201 and is open to the water storage tank 201. The outlet pipe 203 is provided with a centrifugal pump 202 for drawing water. One end of the outlet pipe 203 is open to the water storage tank 201, and the other end of the outlet pipe 203 extends to the bottom of the turntable 5.

[0022] One end of the inlet pipe 102 is provided with a control valve 103 for controlling the inflow of liquid. The bottom of the turntable 5 is provided with a mounting platform 4. The turntable 5 is rotatably connected to the mounting platform 4. The mounting platform 4 is provided with a cleaning nozzle 7 for spraying water. One end of the cleaning nozzle 7 is connected to the outlet pipe 203. A chain 6 is arranged around the outside of the turntable 5. The output end of the drive motor 8 is engaged with the chain 6. The top of the water storage tank 201 is provided with a detachable top cover 204.

[0023] The spray structure 1 can achieve comprehensive spraying of the hardware surface, ensuring that the cleaning liquid can fully cover every corner of the hardware. The rinsing structure 2 can remove residual cleaning liquid and stains on the surface of the hardware, ensuring the cleanliness of the hardware. The rotating design of the turntable 5 allows the hardware to be sprayed and rinsed evenly during the cleaning process, improving cleaning efficiency and quality. By setting the rotatable turntable 5 and driving the drive motor 8, multiple hardware pieces can be placed on the surface of the turntable 5, and the position of the hardware pieces can be adjusted by rotation, allowing multiple hardware pieces to be sprayed and rinsed simultaneously. The spiral nozzles 107 are equidistantly arranged on the spray pipe 106, ensuring that the cleaning liquid can be sprayed evenly on the surface of the hardware, enhancing the cleaning effect.

[0024] This embodiment of a cleaning mechanism for hardware processing achieves spraying and rinsing of the hardware surface through a combination design of a spray structure 1 and a rinsing structure 2, improving cleaning efficiency and quality. The equidistant arrangement of spiral nozzles 107 on the spray pipe 106 ensures that the hardware surface can be fully sprayed with cleaning liquid, enhancing the cleaning effect. At the same time, the rinsing structure 2 draws water from the water storage tank 201 through a centrifugal pump 202 to further rinse the hardware, removing residual cleaning liquid and stains, and ensuring the cleanliness of the hardware.

[0025] Preparation steps for use: Check that all parts of the cleaning mechanism are intact and ensure that the spray structure 1 and rinsing structure 2 are working properly. Install the cleaning mechanism into the cleaning machine. Place the hardware to be cleaned on the turntable 5. Select the appropriate cleaning solution and rinsing water according to the material of the hardware and the type of stains. Start the spray: Open the control valve 103 on the inlet pipe 102 to allow the cleaning solution to flow into the spray structure 1. Start the first water pump 101 to pump the cleaning solution to the spray pipe 106. Start the drive motor 8 to make the turntable 5 start rotating. At this time, the spiral nozzles 107 on the spray pipe 106 begin to spray the cleaning solution. The surface of the hardware is thoroughly sprayed. During the rinsing stage: after spraying for a period of time (the specific time depends on the degree of dirt on the hardware and the cleaning requirements), the control valve 103 on the first water pump 101 and the inlet pipe 102 is closed to stop spraying. The centrifugal pump 202 is started to send the clean water in the water storage tank 201 into the rinsing structure 2 through the outlet pipe 203. The turntable 5 continues to rotate, so that the hardware is rinsed under the rinsing water. After rinsing for a period of time (the specific time also depends on the cleaning requirements), the drive motor 8 is turned off to stop the turntable 5 from rotating. The cleaned hardware is then removed from the turntable 5 for further processing or storage.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention, and no reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A cleaning mechanism for hardware processing, comprising a base and a rotatable turntable, wherein a fixing plate is disposed around the periphery of the base, and the fixing plate is provided with a drive motor for driving the turntable to rotate, characterized in that: The base is surrounded by a spray structure and a rinsing structure. The spray structure includes an inlet pipe, a first water pump, and an outlet pipe. One end of the inlet pipe extends to and is connected to the first water pump. One end of the outlet pipe extends to and is connected to the first water pump. The other end of the outlet pipe is connected to a connecting pipe via a flange. One end of the connecting pipe is provided with a U-shaped spray pipe. The surface of the spray pipe is provided with several spiral nozzles, and adjacent spiral nozzles are equidistant. The spray pipes are arranged in a grid pattern, with one end extending above the turntable and the other end extending to the bottom of the turntable and connected to one end of the base. The rinsing structure includes an inlet pipe, a water storage tank, and an outlet pipe. One end of the inlet pipe meanders and extends to the bottom of the base, and the other end extends to and is connected to the water storage tank. The outlet pipe is equipped with a centrifugal pump for drawing water, with one end connected to the water storage tank and the other end extending to the bottom of the turntable.

2. The cleaning mechanism for hardware processing according to claim 1, characterized in that: One end of the inlet pipe is equipped with a control valve for controlling the inflow of liquid.

3. The cleaning mechanism for hardware processing according to claim 1, characterized in that: The bottom of the turntable is provided with a mounting platform, and the turntable is rotatably connected to the mounting platform. The mounting platform is provided with a cleaning nozzle for spraying water, and one end of the cleaning nozzle is connected to the water outlet pipe.

4. The cleaning mechanism for hardware processing according to claim 1, characterized in that: A chain is arranged around the outer perimeter of the turntable, and the output end of the drive motor is engaged with the chain.

5. A cleaning mechanism for hardware processing according to any one of claims 1-4, characterized in that: The water storage tank is equipped with a removable top cover.