Sheet metal leveling device for galvanized steel springboard production and processing

Abstract

The utility model discloses a sheet metal leveling device for galvanized steel springboard production and processing, and relates to the technical field of galvanized steel springboard production and processing. The device comprises an operation table, a movable frame is installed in a supporting frame, a leveling matching compression roller is rotationally arranged in the movable frame, a scraper is installed on the inner wall of the supporting frame, a collecting box is installed on the side, close to the scraper, of the movable frame, and the collecting box and the leveling matching compression roller are located on the two sides of the scraper respectively. According to the utility model, the leveling matching compression roller, the moving frame, the supporting frame, the scraper blade, the collecting box and other structures are arranged and matched with one another, so that dirt, metal chips and material residues on the surface of the leveling roller can be effectively removed, the surface of the roller is kept clean, the uniformity and consistency in the leveling process are ensured, and meanwhile, the production efficiency is improved. And by using the scraper, surface scratches and defects can be reduced, the overall surface quality of the galvanized steel springboard is improved, the service life of equipment is prolonged, the maintenance cost is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of galvanized steel scaffolding production and processing technology, specifically to a sheet metal leveling device for galvanized steel scaffolding production and processing. Background Technology

[0002] Galvanized steel scaffolding planks are footboards made from galvanized steel sheets through stamping, bending, and other processing techniques. They are widely used in construction, bridge building, and other industrial engineering projects, possessing excellent corrosion resistance and load-bearing capacity. Sheet metal leveling during production is crucial to eliminate deformation and stress in the material during processing, ensuring a flat and stable final product. This improves installation accuracy and safety, while also enhancing the product's appearance and durability.

[0003] During the production and processing of galvanized steel scaffolding, the leveling rollers may accumulate metal shavings, dirt, or residual material during operation, leading to a decrease in the leveling effect. These deposits affect the surface smoothness of the rollers and the leveling effect, making the final product surface prone to scratches and defects, thus affecting the product's appearance quality and performance, and increasing the difficulty of subsequent processing and handling. To address these problems, the inventors have proposed a sheet metal leveling device for the production and processing of galvanized steel scaffolding to solve these issues. Utility Model Content

[0004] To address the issue that metal shavings and dirt accumulating on the surface of the leveling rollers reduce the leveling effect, leading to scratches and defects in the final product, and consequently affecting its appearance quality and performance, this utility model aims to provide a sheet metal leveling device for the production and processing of galvanized steel scaffolding.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a sheet metal leveling device for the production and processing of galvanized steel scaffolding, comprising an operating table, a plurality of support frames installed at the top of the operating table, a movable frame installed inside the support frames, a leveling and cooperating pressure roller rotatably installed inside the movable frame, an adsorption layer installed on the outer side of the leveling and cooperating pressure roller 21, a scraper installed on the inner wall of the support frame, the scraper being in contact with the outer side of the leveling and cooperating pressure roller, a collection box installed on the side of the movable frame near the scraper, the collection box and the leveling and cooperating pressure roller being located on opposite sides of the scraper, an electric cylinder installed at the top of the support frame, the output end of the electric cylinder being inserted through the support frame and fixedly connected to the movable frame.

[0006] Preferably, a partition is fixedly provided on the inner wall of the operating table, and a first cavity and a second cavity are provided inside the operating table. The first cavity and the second cavity are located on the upper and lower sides of the partition, respectively. An air inlet pipe and an air outlet pipe are installed on the outer side of the operating table. The air inlet pipe is connected to the first cavity, and the air outlet pipe is connected to the second cavity.

[0007] Preferably, the bottom of the operating table is equipped with support legs arranged in a rectangular array, external slide rails are installed on both sides of the operating table, the support frame is movably inserted into the outside of the external slide rails, and symmetrically distributed side plates are installed on the top of the operating table.

[0008] Preferably, the collection box is mounted on the outside of the movable frame by screws, the support frame is mounted on the outside of the operating table by screws, and the top of the movable frame is fixed with symmetrically distributed auxiliary rods, which are movably inserted into the support frame.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0010] 1. In this utility model, by setting up a leveling roller, a moving frame, a support frame, a scraper and a collection box, etc., the structure can effectively remove dirt, metal shavings and material residues on the surface of the leveling roller, keep the roller surface clean, and thus ensure the uniformity and consistency of the leveling process. At the same time, the use of the scraper can reduce the occurrence of surface scratches and defects, improve the overall surface quality of the galvanized steel scaffolding, extend the service life of the equipment, reduce maintenance costs and improve production efficiency.

[0011] 2. In this utility model, by setting up a No. 1 cavity, a No. 2 cavity, an air inlet pipe and an air outlet pipe, etc., the hot air on the operating table can be circulated and heated, thereby improving the leveling efficiency and product quality in the application of the sheet metal leveling device. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a side view of the overall structure of this utility model;

[0015] Figure 3 This is a cross-sectional schematic diagram of the support frame and its connecting structure of this utility model;

[0016] Figure 4 This is a cross-sectional schematic diagram of the operating table and its connecting structure of this utility model.

[0017] In the diagram: 1. Operating table; 11. Support frame; 12. External slide rail; 13. Support leg; 14. Side plate; 2. Moving frame; 21. Leveling and pressure roller; 22. Scraper; 23. Collection box; 24. Electric cylinder; 25. Auxiliary rod; 3. Partition; 31. No. 1 cavity; 32. No. 2 cavity; 33. Air inlet pipe; 34. Air outlet pipe. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example: Figure 1-4 As shown, this utility model provides a sheet metal leveling device for the production and processing of galvanized steel scaffolding, including an operating table 1. Several support frames 11 are installed at the top of the operating table 1. A movable frame 2 is installed inside each support frame 11. The movable frame 2 is used to adjust the height of the leveling and cooperating pressure roller 21. The leveling and cooperating pressure roller 21 is rotatably mounted inside the movable frame 2. A self-rotating motor is installed inside the leveling and cooperating pressure roller 21, which can rotate to transport materials. Simultaneously, a self-heating component is installed inside the leveling and cooperating pressure roller 21. The outer side of the leveling and cooperating pressure roller 21... An adsorption layer is installed, which does not affect the thermal conductivity and can adsorb dirt on the outside of the steel strip. A scraper 22 is installed on the inner wall of the support frame 11. The scraper 22 is used to clean the outside of the leveling and mating pressure roller 21. The scraper 22 is in contact with the outside of the leveling and mating pressure roller 21. A collection box 23 is installed on the side of the movable frame 2 near the scraper 22. The collection box 23 and the leveling and mating pressure roller 21 are located on both sides of the scraper 22. An electric cylinder 24 is installed at the top of the support frame 11. The output end of the electric cylinder 24 is inserted through the support frame 11 and fixedly connected to the movable frame 2.

[0020] The inner wall of the operating table 1 is fixedly provided with a partition 3. The operating table 1 is provided with a first cavity 31 and a second cavity 32. The first cavity 31 and the second cavity 32 are located on the upper and lower sides of the partition 3, respectively. An air inlet pipe 33 and an air outlet pipe 34 are installed on the outer side of the operating table 1. The air inlet pipe 33 is connected to the first cavity 31, and the air outlet pipe 34 is connected to the second cavity 32.

[0021] By adopting the above technical solution, hot air can pass through the first cavity 31 and the second cavity 32 in sequence to achieve heat circulation, which can be combined with the self-heating of the leveling roller 21 to heat the steel strip, making it convenient to level it.

[0022] The bottom of the control panel 1 is equipped with support legs 13 arranged in a rectangular array.

[0023] By adopting the above technical solution, the support leg 13 can support the entire device.

[0024] External slide rails 12 are installed on both sides of the control panel 1, and the support frame 11 is movably inserted into the outside of the external slide rails 12.

[0025] By adopting the above technical solution, the support frame 11 can move outside the outer slide rail 12, which facilitates adjustment according to needs.

[0026] The top of the control panel 1 is equipped with symmetrically distributed side panels 14.

[0027] By adopting the above technical solution, it is easier to guide the steel strip.

[0028] The collection box 23 is mounted on the outside of the movable frame 2 by screws.

[0029] By adopting the above technical solution, the collection box 23 can be easily installed and disassembled using screws.

[0030] The support frame 11 is mounted on the outside of the operating table 1 by screws.

[0031] By adopting the above technical solution, the support frame 11 can be positioned using screws.

[0032] The top of the movable frame 2 is fixed with symmetrically distributed auxiliary rods 25, which are movably inserted into the support frame 11.

[0033] By adopting the above technical solution, the auxiliary rod 25 can assist in moving the movable frame 2.

[0034] Working Principle: This device is installed on the galvanized steel scaffolding production line between the punching and extrusion bending processes. The punched steel strip passes between the leveling heating table 1 and the leveling rollers 21. Before processing, the distance between the leveling rollers 21 and the operating table 1 needs to be adjusted. First, the electric cylinder 24 is activated, causing the output shaft of the electric cylinder 24 to move the movable frame 2 with the assistance of the auxiliary rod 25. This allows for height adjustment of the leveling rollers 21. The height of several leveling rollers 21 can be adjusted as needed. Next, the air inlet pipe 33 is connected to an external hot air device, and the air outlet pipe 34 is connected to a gas recovery device. Hot air is then injected into the first chamber 31 through the air inlet pipe 33, passing sequentially through the first chamber 31 and the second chamber 31. 2. Finally, the air is discharged through the exhaust pipe 34. At the same time, the leveling and cooperating pressure roller 21 rotates while being heated. The steel strip can be heated by the operating table 1 and the leveling and cooperating pressure roller 21, which facilitates the leveling process. The steel strip can be transported during the rotation of the leveling and cooperating pressure roller 21. During the leveling process, the outer side of the leveling and cooperating pressure roller 21 has an adsorption layer, which can adsorb dirt, metal shavings and material residues. The dirt that is not adsorbed will still adhere to the outer side of the steel strip. The dirt on the outer side of the steel strip can be blown off by the air blowing equipment. At the same time, the scraper 22 can effectively remove dirt, metal shavings and material residues on the surface of the leveling and cooperating pressure roller 21 and collect them into the collection box 23 to keep the roller surface clean, thereby ensuring the uniformity and consistency of the leveling process.

[0035] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A sheet metal leveling device for the production and processing of galvanized steel scaffolding, comprising an operating table (1), characterized in that: The top of the operating table (1) is equipped with several support frames (11), and a movable frame (2) is installed inside the support frame (11). A leveling and fitting pressure roller (21) is rotatably installed inside the movable frame (2). An adsorption layer is installed on the outside of the leveling and fitting pressure roller (21), and a scraper (22) is installed on the inner wall of the support frame (11). The scraper (22) is attached to the outside of the leveling roller (21). A collection box (23) is installed on the side of the moving frame (2) near the scraper (22). The collection box (23) and the leveling roller (21) are located on both sides of the scraper (22). An electric cylinder (24) is installed at the top of the support frame (11). The output end of the electric cylinder (24) is inserted through the support frame (11) and fixedly connected to the moving frame (2).

2. The sheet metal leveling device for the production and processing of galvanized steel scaffolding as described in claim 1, characterized in that: The inner wall of the operating table (1) is fixedly provided with a partition (3). The operating table (1) is provided with a first cavity (31) and a second cavity (32). The first cavity (31) and the second cavity (32) are located on the upper and lower sides of the partition (3), respectively. An air inlet pipe (33) and an air outlet pipe (34) are installed on the outer side of the operating table (1). The air inlet pipe (33) is connected to the first cavity (31), and the air outlet pipe (34) is connected to the second cavity (32).

3. The sheet metal leveling device for the production and processing of galvanized steel scaffolding as described in claim 1, characterized in that: The bottom of the operating table (1) is equipped with support legs (13) arranged in a rectangular array.

4. The sheet metal leveling device for the production and processing of galvanized steel scaffolding as described in claim 1, characterized in that: The operating table (1) is equipped with external slide rails (12) on both sides, and the support frame (11) is movably inserted into the outside of the external slide rails (12).

5. The sheet metal leveling device for the production and processing of galvanized steel scaffolding as described in claim 1, characterized in that: The top of the operating table (1) is equipped with symmetrically distributed side plates (14).

6. The sheet metal leveling device for the production and processing of galvanized steel scaffolding as described in claim 1, characterized in that: The collection box (23) is mounted on the outside of the mobile frame (2) by screws.

7. The sheet metal leveling device for the production and processing of galvanized steel scaffolding as described in claim 1, characterized in that: The support frame (11) is mounted on the outside of the operating table (1) by screws.

8. The sheet metal leveling device for the production and processing of galvanized steel scaffolding as described in claim 1, characterized in that: The top of the movable frame (2) is fixed with symmetrically distributed auxiliary rods (25), which are movably inserted into the support frame (11).

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