High-strength pressing device for iron-silicon-aluminum soft magnet production
By combining a base, a rotating table, a pressing mold, and a high-strength pressing device with hydraulic cylinders, the problem of insufficient pressing force was solved, enabling efficient production and improved structural strength of iron-silicon-aluminum soft magnetic cores.
Patent Information
- Application Number
- CN202520206821.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-02-10
Smart Images
Figure CN223833476U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of iron-silicon-aluminum soft magnetic field production technology, specifically a high-strength pressing device for the production of iron-silicon-aluminum soft magnetic fields. Background Technology
[0002] Iron-silicon-aluminum soft magnetic cores are a type of soft magnetic material commonly used in electromagnetic devices such as power transformers, inductors, and sensors. These cores are typically composed of elements such as iron, silicon, and aluminum, and possess excellent magnetic and electromagnetic properties. They are suitable for applications in high-frequency electromagnetic fields. Iron-silicon-aluminum soft magnetic cores are an important soft magnetic material with wide applications in the field of electromagnetic devices. They provide excellent magnetic properties and stability, meeting the operating requirements under high-frequency electromagnetic fields. Adhesives may be used during the production and installation of soft magnetic cores. Soft magnetic cores are usually assembled from multiple core components.
[0003] Currently, the production of iron-silicon-aluminum soft magnetic cores typically employs powder metallurgy. The pressing process requires hydraulic cylinders in conjunction with a base for pressure application, often placing high demands on the overall structural strength of the pressing equipment. Some frame-type pressing devices lack sufficient pressing force on the powder, affecting the structural strength of the iron-silicon-aluminum soft magnetic cores. Therefore, a high-strength pressing device for the production of iron-silicon-aluminum soft magnetic cores is proposed. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a high-strength pressing device for the production of iron-silicon-aluminum soft magnetic cores. It solves the problem that existing pressing devices for iron-silicon-aluminum soft magnetic cores lack sufficient pressing force, thus affecting their structural strength. The utility model utilizes a base, a rotating table, a pressing mold, a hydraulic cylinder, and a pressing column to form the pressing device. On one hand, the rotating table drives the pressing mold to rotate, improving the efficiency of iron-silicon-aluminum soft magnetic core production. On the other hand, the pressing column withstands the extrusion force of the hydraulic cylinder, increasing the pressing density of the iron-silicon-aluminum soft magnetic cores and effectively enhancing their structural strength.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-strength pressing device for the production of iron-silicon-aluminum soft magnets, comprising a base, a rotating table, a pressing mold, a hydraulic cylinder, and a pressing column. The base has a rotating table rotatably connected to its surface, and the pressing mold is fixedly connected to the surface of the rotating table. A rotating disk is provided at the connection between the rotating table and the base. A gear ring is fixedly connected to the side wall of the rotating disk. A stepper motor is fixedly connected to the side wall of the base. A drive gear is fixedly connected to the output end of the stepper motor, and the drive gear meshes with the gear ring. A pressing column is provided on the side wall of the base. A support seat and a mounting seat are fixedly connected to the side wall of the pressing column. The hydraulic cylinder is fixedly connected to the lower surface of the mounting seat.
[0008] As an improvement to the above technical solution, the pressing mold includes a lower mold and an upper mold, the lower mold is fixedly connected to the surface of the rotating table, and the upper mold is fixedly connected to the output end of the hydraulic cylinder.
[0009] As an improvement to the above technical solution, a pad is fixedly connected to the surface of the support base, and an electromagnet is fixedly connected to the lower surface of the pad.
[0010] As an improvement to the above technical solution, a fastening bolt is provided at the connection between the mounting base and the pressing column, and a number of evenly distributed fixing holes are opened on the surface of the mounting base.
[0011] As an improvement to the above technical solution, a positioning groove is provided at the connection between the rotating table and the lower mold, and a pressure plate is provided at the edge of the positioning groove, with fixing bolts provided on the surface of the pressure plate.
[0012] (III) Beneficial Effects
[0013] This invention provides a high-strength pressing device for the production of iron-silicon-aluminum soft magnetic materials. It has the following beneficial effects:
[0014] This utility model utilizes a base, a rotating table, a pressing mold, a hydraulic cylinder, and a pressing column to form a pressing device. On the one hand, the rotating table drives the pressing mold to rotate, improving the efficiency of producing iron-silicon-aluminum soft magnetic products. On the other hand, the pressing column bears the squeezing force of the hydraulic cylinder, increasing the pressing density of the iron-silicon-aluminum soft magnetic products and effectively enhancing the structural strength of the iron-silicon-aluminum soft magnetic products. Attached Figure Description
[0015] Figure 1 This is a side view of the high-strength pressing device for the production of iron-silicon-aluminum soft magnets according to this utility model.
[0016] Figure 2 This is a schematic diagram of the internal structure of the support base of this utility model;
[0017] Figure 3This is a schematic diagram of the mounting base of this utility model.
[0018] In the diagram: Base-1, Rotary table-2, Pressing mold-3, Hydraulic cylinder-4, Pressing column-5, Rotary disk-6, Gear ring-7, Stepper motor-8, Drive gear-9, Support base-10, Mounting base-11, Lower mold-12, Upper mold-13, Pad-14, Electromagnet-15, Fastening bolt-16, Fixing hole-17, Positioning groove-18, Pressure plate-19, Fixing bolt-20. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-3 This utility model provides a technical solution: a high-strength pressing device for the production of iron-silicon-aluminum soft magnets, including a base 1, a rotating table 2, a pressing mold 3, a hydraulic cylinder 4, and a pressing column 5. The rotating table 2 is rotatably connected to the surface of the base 1, and the pressing mold 3 is fixedly connected to the surface of the rotating table 2. A rotating disk 6 is provided at the connection between the rotating table 2 and the base 1. A gear ring 7 is fixedly connected to the side wall of the rotating disk 6. A stepper motor 8 is fixedly connected to the side wall of the base 1. A drive gear 9 is fixedly connected to the output end of the stepper motor 8. The drive gear 9 meshes with the gear ring 7. The pressing column 5 is provided on the side wall of the base 1. A support seat 10 and a mounting seat 11 are fixedly connected to the side wall of the pressing column 5. The hydraulic cylinder 4 is fixedly connected to the lower surface of the mounting seat 11.
[0021] In a further improvement, the pressing mold 3 includes a lower mold 12 and an upper mold 13. The lower mold 12 is fixedly connected to the surface of the rotating table 2, and the upper mold 13 is fixedly connected to the output end of the hydraulic cylinder 4. By installing the upper mold 13 at the output end of the hydraulic cylinder 4 and connecting it with the lower mold 12 on the surface of the rotating table 2, it is convenient to quickly compact the alloy powder.
[0022] In a further improvement, a pad 14 is fixedly connected to the surface of the support base 10, and an electromagnet 15 is fixedly connected to the lower surface of the pad 14. By fixing the pad 14 with the electromagnet 15 to the surface of the support base 10, it is convenient to adsorb and fix the rotating table 2, thereby improving the stability of the rotating table 2 during the pressing process.
[0023] Further improvements include a fastening bolt 16 at the connection between the mounting base 11 and the pressing column 5, and a plurality of evenly distributed fixing holes 17 on the surface of the mounting base 11. By providing evenly distributed fixing holes 17 on the surface of the mounting base 11, the installation height of the mounting base 11 can be easily adjusted according to production needs, making it easy to adapt to pressing molds 3 of different heights.
[0024] In a further improvement, a positioning groove 18 is provided at the connection between the rotating platform 2 and the lower mold 12, and a pressure plate 19 is provided at the edge of the positioning groove 18. The surface of the pressure plate 19 is provided with fixing bolts 20. By providing a positioning groove 18 on the surface of the rotating platform 2, the installation accuracy between the lower mold 12 and the rotating platform 2 is improved. In conjunction with the pressure plate 19 with fixing bolts 20, the stability of the connection between the lower mold 12 and the rotating platform 2 is improved.
[0025] In use, alloy powder is poured into the lower mold 12. The controller controls the stepper motor 8, which is connected to the gear ring 7, to drive the rotating disk 6 to rotate, so that the lower mold 12 on the surface of the rotating disk 6 can be sent to the lower part of the upper mold 13. The controller controls the electromagnet 15 to be energized to attract and fix the rotating table 2, so as to prevent the rotating table 2 from moving. The controller drives the hydraulic cylinder 4 to extend through the control valve, pressing the upper mold 13 into the lower mold 12, thereby pressing and shaping the alloy powder. At the same time, the support seat 10 bears the pressure of the hydraulic cylinder 4, which increases the compaction density of the alloy powder, thereby enhancing the strength of the iron-silicon-aluminum soft magnet. After pressing, the rotating table 2 drives the lower mold 12 to rotate cyclically, which improves the working efficiency of iron-silicon-aluminum soft magnet production.
[0026] The problem solved by this invention is that the production of iron-silicon-aluminum soft magnetic cores is usually carried out using powder metallurgy. During the pressing process, hydraulic cylinders are required in conjunction with the base to apply pressure, which often places high demands on the structural strength of the overall pressing equipment. Some frame-type pressing equipment does not provide sufficient pressing force for the powder, affecting the structural strength of the iron-silicon-aluminum soft magnetic cores. This invention utilizes a pressing device composed of a base 1, a rotating table 2, a pressing mold 3, a hydraulic cylinder 4, and a pressing column 5. On the one hand, the rotating table 2 drives the pressing mold 3 to rotate, improving the efficiency of iron-silicon-aluminum soft magnetic product production. On the other hand, the pressing column 5 bears the extrusion force of the hydraulic cylinder 4, increasing the pressing density of the iron-silicon-aluminum soft magnetic cores and effectively enhancing their structural strength.
[0027] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0028] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0030] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A high-strength pressing device for the production of iron-silicon-aluminum soft magnets, comprising a base (1), a rotating table (2), a pressing mold (3), a hydraulic cylinder (4), and a pressing column (5), characterized in that: The base (1) has a rotating platform (2) rotatably connected to its surface. A pressing mold (3) is fixedly connected to the surface of the rotating platform (2). A rotating disk (6) is provided at the connection between the rotating platform (2) and the base (1). A gear ring (7) is fixedly connected to the side wall of the rotating disk (6). A stepper motor (8) is fixedly connected to the side wall of the base (1). A drive gear (9) is fixedly connected to the output end of the stepper motor (8). The drive gear (9) meshes with the gear ring (7). A pressing column (5) is provided on the side wall of the base (1). A support seat (10) and a mounting seat (11) are fixedly connected to the side wall of the pressing column (5). A hydraulic cylinder (4) is fixedly connected to the lower surface of the mounting seat (11).
2. The high-strength pressing device for producing iron-silicon-aluminum soft magnetic materials according to claim 1, characterized in that: The pressing mold (3) includes a lower mold (12) and an upper mold (13). The lower mold (12) is fixedly connected to the surface of the rotating table (2), and the upper mold (13) is fixedly connected to the output end of the hydraulic cylinder (4).
3. A high-strength pressing device for producing iron-silicon-aluminum soft magnetic materials according to claim 1, characterized in that: A pad (14) is fixedly connected to the surface of the support base (10), and an electromagnet (15) is fixedly connected to the lower surface of the pad (14).
4. A high-strength pressing device for producing iron-silicon-aluminum soft magnetic materials according to claim 1, characterized in that: The mounting base (11) is provided with fastening bolts (16) at the connection between it and the pressing column (5), and the surface of the mounting base (11) is provided with a number of evenly distributed fixing holes (17).
5. A high-strength pressing device for producing iron-silicon-aluminum soft magnetic materials according to claim 1, characterized in that: A positioning groove (18) is provided at the connection between the rotating table (2) and the lower mold (12). A pressure plate (19) is provided at the edge of the positioning groove (18), and a fixing bolt (20) is provided on the surface of the pressure plate (19).