Strip-shaped soft magnet cutting and arranging device

Abstract

The utility model discloses a strip-shaped soft magnet cutting and arranging device which comprises a first rack, a second rack, a conveying roller, a first driving device, a guide block, a support, a limiting piece, a first lifting device, a second driving device, a rotating device, a second lifting device and a material receiving plate. The conveying roller is rotationally connected to the top face of the first rack, the guide block and the support are connected to the positions, on the two sides of the conveying roller, of the top face of the first rack, the limiting piece and the first lifting device are connected to the side face of the support, the output end of the first lifting device is connected with the cutter, and the second driving device and the rotating device are connected to the interior of the second rack. The output end of the rotating device penetrates through the top face of the second rack and is connected with a rotating block, the second lifting device is connected to one side face of the rotating block, and the output end of the lifting device is connected with an adsorption device. Compared with the prior art, the adsorption device is moved through the rotating device and the second lifting device, soft magnets cut by the cutter at equal intervals are arranged in order on the material receiving plate, the labor intensity is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of soft magnet processing technology, and in particular to a strip-shaped soft magnet cutting and sorting device. Background Technology

[0002] With the rise of the power industry and telecommunications technology, soft magnets, as a material with unique magnetic properties, are widely used in various technological and daily life fields such as electronics, communications, and new energy. Soft magnets can ensure stable performance in various complex application environments, while also having good machinability. For various applications in different fields, soft magnets of different shapes, specifications, and precision are required. Therefore, in the production and processing of soft magnets, according to the different application requirements of different customers, soft magnets need to be cut and processed to different specifications.

[0003] In existing strip-shaped soft magnet cutting devices, the strip-shaped soft magnet is usually moved manually and the cutting point is calibrated before the cutting tool is manually operated to cut and arrange the cut soft magnet. The manual operation is cumbersome, the workload is large, and there are problems with errors or unevenness in cutting and arranging. The product production and processing efficiency is too low and the labor intensity is high. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a strip-shaped soft magnet cutting and sorting device. The guide block and the limiting member define the relative position of the product. The driving device drives the transmission roller to rotate and together with the roller of the limiting member, pushes the product to be quantitatively transmitted. The lifting device pushes the cutter to cut the product of the required length transmitted out. The cut product falls into the discharge plate. The lifting device and the rotating device control the movement of the adsorption device to pick up and move the product on the discharge plate and place it neatly on the top surface of the receiving plate. This saves manual cutting and sorting operations and improves the automation and efficiency of strip-shaped soft magnet production.

[0005] This utility model is achieved through the following technical solution:

[0006] A strip-shaped soft magnet cutting and sorting device includes a frame one, a frame two, a conveyor roller, a drive unit one, and a cutter. The frame two is placed beside the frame one. The conveyor roller is rotatably connected to the inner top surface of the frame one in parallel and at equal intervals. The drive unit one is connected to the inner side of the frame one, and its output end is connected to the input shaft of the conveyor roller. Guide blocks and supports are sequentially connected to the top surface of the frame one on both sides of the conveyor roller. A limiter is connected to the side of the support opposite to the guide block, and a limiter is connected to the side of the support opposite to the limiter. A lifting device is connected to the surface of the machine. A cutter is connected to the output end of the lifting device. A discharge plate is connected to the end of the frame opposite to the cutter. A drive device and a rotating device are connected to the inner side of the frame. The output end of the drive device and the input end of the rotating device are connected. The output end of the rotating device passes vertically through the top surface of the frame and is connected to a rotating block. A lifting device is connected to one side of the rotating block. An adsorption device is connected to the output end of the lifting device. A receiving plate is vertically connected to the side of the frame away from the frame.

[0007] Furthermore, drive device one and drive device two are electric motors, and the rotating device is a worm gear reducer. The output ends of drive device one and drive device two are connected to the transmission roller and the input shaft of the rotating device respectively through a transmission chain and a transmission belt.

[0008] Furthermore, the guide block consists of two right-angled trapezoidal blocks symmetrical about the central axis of the frame and with their inclined surfaces facing each other. The side facing the inclined surface is parallel to the side of the frame. The wider end of the guide block faces the support direction, and the distance between the wider ends of the guide blocks is five to eight millimeters greater than the width of the product.

[0009] Furthermore, the limiting component is a roller connected to a spring buffer structure. The roller is parallel to the top of the transfer roller near one end of the frame in the vertical direction, and the vertical distance between the limiting component and the top of the transfer roller is half the thickness of the product.

[0010] Furthermore, the lifting device is a sliding cylinder, and the blade of the cutter is parallel to the top surface of the frame and its length is greater than the width of the product by five centimeters.

[0011] Furthermore, when the output end of the lifting device is in the retracted state, the vertical distance between the cutter and the top surface of the frame is greater than the thickness of the product, and the top surface of the frame is connected to a cutting groove at a position vertically opposite to the cutter.

[0012] Furthermore, the second lifting device is an electric lead screw slide module. The lead screw of the second lifting device is perpendicular to the top surface of the second frame, and the adsorption device is connected to the top surface of the slide of the second lifting device.

[0013] Furthermore, the adsorption device includes a connecting block, a pusher, a rotating plate, and a vacuum suction cup. The connecting block is connected to the top surface of the output end of the second lifting device, the rotating plate is rotatably connected to the bottom end of the connecting block, and the vacuum suction cup is connected to the bottom surface of the rotating plate.

[0014] Furthermore, the actuator is a hydraulic rod, and a connecting rod is connected to the top of the rotating plate. The tail of the actuator and the end of the telescopic rod are rotatably connected to the top surface of the connecting block and the connecting rod, respectively.

[0015] Furthermore, a limiting structure with an inner side adapted to the shape of the product is connected to the center of the top surface of the receiving plate. When the lifting device rotates to the state where the output end is directly in contact with the receiving plate and the rotating plate rotates to a horizontal state, the vertical central axis of the rotating plate coincides with that of the receiving plate.

[0016] Compared with the prior art, this utility model has the following obvious advantages:

[0017] I. In this utility model, a limiting component is connected to the conveying roller near one end of the frame via a bracket. The limiting component is a roller with a spring buffer structure. The vertical distance between the limiting component and the conveying roller is half the thickness of the product. After one end of the product is clamped by the conveying roller and the limiting component, the conveying roller is driven to rotate by a driving device, which can realize the product being pushed and conveyed at a uniform speed. After conveying a certain distance, the product stops and is cut by a cutting blade pushed by a lifting device to obtain the product of the required length, which is convenient and quick.

[0018] II. In this utility model, guide blocks are symmetrically connected to the top surface of the frame on both sides of the conveying roller. The guide blocks are right-angled trapezoidal blocks with opposite inclined surfaces. The spacing of the wider part of the guide blocks is five to eight millimeters greater than the width of the product. This helps to guide the product's direction during the conveying process, stabilize the product's state during the conveying process, and ensure the precision and flatness of the product cutting.

[0019] Third, since the adsorption device is connected to the top surface of the output end of the lifting device two, and the lifting device two is vertically connected to the top of the output end of the rotating device through the rotating block, the output end of the adsorption device can freely change the position of the lead screw of the lifting device two by rotating the rotating block and moving the output end of the lifting device two in the vertical direction, which facilitates the quick transfer of the product position.

[0020] IV. In this utility model, the rotating plate of the adsorption device is rotatably connected to the bottom end of the connecting block, the vacuum suction cup is connected to the bottom surface of the rotating plate, and the tail end of the hydraulic rod and the end of the telescopic rod are rotatably connected to the top surface of the connecting block and the connecting rod of the rotating plate, respectively. By pushing out or retracting the telescopic rod through the hydraulic rod, the rotating plate is pushed to rotate, which can realize the control that the bottom surface of the vacuum suction cup is facing the top surface of the discharge plate or the receiving plate, and stably adsorb or lower the cut product.

[0021] V. In this utility model, when the lifting device 2 rotates to the output end and is directly facing the receiving plate, the top surface of the receiving plate directly opposite the vacuum suction cup is connected to a limiting structure with an inner side that adapts to the shape of the product. When the adsorption device places the product on the top surface of the receiving plate, it limits the position of the bottom layer of the product, ensuring that the products are stacked and arranged neatly. Attached Figure Description

[0022] Figure 1 This is a front view structural diagram of the present utility model;

[0023] Figure 2 A schematic diagram showing the product placement process of the sorting device;

[0024] Figure 3 for Figure 1 A top-view structural diagram.

[0025] The relationship between the reference numerals and their corresponding names in the attached figures is as follows:

[0026] 1. Frame 1, 2. Conveyor roller, 3. Drive unit 1, 4. Guide block, 5. Support, 6. Limiting component, 7. Lifting device 1, 8. Cutter, 9. Discharge plate, 10. Frame 2, 11. Drive unit 2, 12. Rotating device, 13. Rotating block, 14. Lifting device 2, 15. Adsorption device, 1501. Connecting block, 1502. Pusher, 1503. Rotating plate, 1504. Vacuum suction cup, 16. Receiving plate, 17. Product. Detailed Implementation

[0027] The present invention will now be described in detail with reference to the accompanying drawings.

[0028] like Figure 1 , Figure 2 and Figure 3As shown, this utility model provides a strip-shaped soft magnet cutting and sorting device, including a frame 1, a transmission roller 2, a drive device 3, a guide block 4, a bracket 5, a limiting member 6, a lifting device 7, a cutter 8, a discharge plate 9, a second frame 10, a second drive device 11, a rotating device 12, a rotating block 13, a second lifting device 14, an adsorption device 15, and a receiving plate 16. In this embodiment, the transmission roller 2 is rotatably connected to the inner side of the top surface of the frame 1 in parallel and at equal intervals. The drive device 1... 3 is a motor connected to the inside of frame 1. The output end of drive device 3 is connected to the input shaft of transmission roller 2 via a sprocket and transmission chain. Guide block 4 and bracket 5 are sequentially connected to the top surface of frame 1 on both sides of transmission roller 2 in the transmission direction of product 17. Guide block 4 is two right trapezoidal blocks symmetrical about the central axis of the top surface of frame 1 and with their inclined surfaces facing each other. The side of guide block 4 facing the inclined surface is parallel to the side of frame 1. The wider end of guide block 4 faces the bracket 5. The spacing at the wider end of guide block 4 is five to eight millimeters greater than the width of product 17; the limiting member 6 is a roller with a spring buffer structure connected to its top, connected to the side of bracket 5 opposite to guide block 4, the roller is parallel to the top of transfer roller 2 near the end of frame 1 in the vertical direction, and the vertical distance between the limiting member 6 and the top of transfer roller 2 is half the thickness of the product; the lifting device 7 is a slide cylinder, connected to the side of bracket 5 opposite to the limiting member 6, and the cutter 8 is connected to the lifting device 7. At the output end of the lifting device 7, the blade of the cutter 8 is parallel to the top surface of the frame 1 and its length is five centimeters greater than the width of the product 17. When the output end of the lifting device 7 is in the retracted state, the vertical distance between the cutter 8 and the top surface of the frame 1 is greater than the thickness of the product 17. The top surface of the frame 1 is connected to a cutting groove at a position vertically opposite to the cutter 8. The discharge plate 9 is connected to the end of the frame 1 opposite to the cutter 8. Except for the position where it is connected to the frame 1, the top surface of the discharge plate 9 is connected to baffles.

[0029] Frame 2 10 is placed to one side of frame 1. Drive device 2 11 is a motor, and rotating device 12 is a worm gear reducer, both connected to the inside of frame 2 10. The output end of drive device 2 11 is connected to the input shaft of rotating device 12 via a transmission belt. The output end of rotating device 12 passes vertically through the top surface of frame 2 10, and rotating block 13 is vertically connected to the end of the output end of rotating device 12. Lifting device 2 14 is an electric lead screw slide module connected to one side of rotating block 13. The lead screw of lifting device 2 14 is perpendicular to the top surface of frame 2 10. Adsorption device 15 is connected to the top surface of the slide of lifting device 2 14. Adsorption device 15 includes connecting block 1501, pusher 1502, rotating plate 1503, and vacuum suction cup 1504. 501 is connected to the top surface of the output end of the lifting device 2 14. The rotating plate 1503 is rotatably connected to the bottom end of the connecting block 1501. The vacuum suction cup 1504 is connected to the bottom surface of the rotating plate 1503. The pusher 1502 is a hydraulic rod. A connecting rod is connected to the top of the rotating plate 1503. The tail of the pusher 1502 and the end of the telescopic rod are rotatably connected to the top surface of the connecting block 1501 and the connecting rod, respectively. The receiving plate 16 is vertically connected to the side of the frame 2 10 away from the frame 1. A limiting structure with an inner side adapted to the shape of the product 17 is connected to the center of the top surface of the receiving plate 16. When the lifting device 2 14 rotates to the state where the output end is directly connected to the receiving plate 16 and the rotating plate 1503 rotates to the horizontal state, the vertical central axis of the rotating plate 1503 coincides with that of the receiving plate 16.

[0030] The working principle of this utility model is as follows:

[0031] During operation, the detection device is used in conjunction with a PLC controller.

[0032] When using this utility model, the operator turns on the PLC controller. In the initial state, the output ends of lifting device 1 7 and lifting device 2 14 are both at the top. The connecting surface of rotating part 13 and lifting device 2 14 is parallel to the side of frame 11 opposite to rotating part 13. Rotating plate 1503 rotates to a vertical position facing the discharge plate 9. Before cutting, product 17 is a rolled long strip of soft magnet. The operator pulls up the limiting part 6 and passes one end of product 17 to be cut between the transmission roller 2 and the limiting part 6, adjusting the end of product 17 to be directly below the cutter 8. After the grooves are aligned, the limiting member 6 is released, so that the limiting member 6 presses the product 17 onto the top of the transmission roller 2. After the state of the product 17 is defined, the operator controls the drive device 3 to run through the PLC controller. The output end of the drive device 3 rotates, which drives the transmission roller 2 to rotate in the direction of the cutter 8 through the transmission chain. The part of the product 17 pressed by the roller of the limiting member 6 is driven by the friction generated by the rotation of the transmission roller 2 to move at a constant speed towards the discharge plate 9. The guide block 4 defines the horizontal state of the product 17 on the frame 1 during the displacement of the product 17.

[0033] After product 17 has moved the required distance through the cutting groove, the PLC controller controls drive device 3 to stop operating and controls lifting device 7 to extend the output end. The cutter 8 moves down with the output end of lifting device 7 to cut product 17. After the output end of lifting device 7 descends to the bottom, product 17 is cut off and falls into the discharge plate 9, where it is caught by the bottom baffle. The PLC controller controls lifting device 7 to retract the output end, and at the same time, pusher 1502 retracts the telescopic rod, causing rotating plate 1503 to rotate until its bottom surface is parallel to the top surface of discharge plate 9. Then, the slider of lifting device 14 moves down, moving vacuum suction cup 1504 to a position where it contacts the top surface of the cut product 17 on the top surface of discharge plate 9, thus adsorbing product 17 from the top surface of discharge plate 9 onto the bottom surface of vacuum suction cup 1504.

[0034] After the vacuum suction cup 1504 picks up the product 17, the PLC controller controls the slider of the lifting device 2 14 to rise back to the top, the drive device 1 3 restarts, and drives the transmission roller 2 to push the product 17 for transmission; at the same time, the drive device 2 11 operates, the output end of the drive device 2 11 rotates, and drives the rotating device 12 to rotate through the transmission belt. The output end of the rotating device 12 drives the rotating block 13 and the lifting device 2 14 connected to the rotating block 13 to rotate, so that the connecting surface of the rotating part 13 and the lifting device 2 14 faces the receiving plate 16. Then the pusher 1502 retracts the telescopic rod, pulls the rotating plate 1503 to rotate to a horizontal state, and the slider of the lifting device 2 14 moves down to the limit structure on the top surface of the receiving plate 16 and releases the suction state of the vacuum suction cup, and places the product 17 between the limit structures.

[0035] After product 17 is placed on the top surface of receiving plate 16, lifting device 2 14 and adsorption device 15 are reset in sequence, repeating the above-mentioned transfer, cutting and arrangement operations of product 17; as the number of cut products 17 on the top surface of receiving plate 16 increases, after rotating plate 1503 rotates with lifting device 2 14 to directly above receiving plate 16, the descending distance decreases the thickness of product 17 in sequence. The bottom layer of stacked products 17 is limited in the horizontal direction by the limiting structure. After being lowered, the upper layer of products 17 automatically adsorbs and arranges with the lower layer of products 17 through their own magnetism. After the products 17 on receiving plate 16 are arranged to the required number, the operator packs and removes the arranged cut products 17.

[0036] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent transformations or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. A strip-shaped soft magnet cutting and sorting device, comprising a frame one (1), a frame two (10), a transmission roller (2), a drive device one (3), and a cutter (8), wherein the frame two (10) is placed on one side of the frame one (1), the transmission roller (2) is rotatably connected to the inner side of the top surface of the frame one (1) at equal intervals, the drive device one (3) is connected to the inner side of the frame one (1), and the output end of the drive device one (3) is connected to the input shaft of the transmission roller (2), characterized in that: Guide blocks (4) and brackets (5) are sequentially connected to the top surface of the frame one (1) on both sides of the transmission roller (2). A limiting member (6) is connected to the side of the bracket (5) opposite to the guide block (4). A lifting device one (7) is connected to the side of the bracket (5) opposite to the limiting member (6). The cutter (8) is connected to the output end of the lifting device one (7). A discharge plate (9) is connected to the end of the frame one (1) opposite to the cutter (8). A driving device two (1) is connected to the inner side of the frame two (10). 1) and rotating device (12), the output end of the driving device two (11) is connected to the input end of the rotating device (12), the output end of the rotating device (12) passes vertically through the top surface of the frame two (10) and is connected to a rotating block (13), a lifting device two (14) is connected to one side of the rotating block (13), an adsorption device (15) is connected to the output end of the lifting device two (14), and a receiving plate (16) is vertically connected to the side of the frame two (10) away from the frame one (1).

2. The strip-shaped soft magnet cutting and sorting device according to claim 1, characterized in that: The drive device one (3) and drive device two (11) are motors, and the rotating device (12) is a turbine reducer. The output ends of drive device one (3) and drive device two (11) are connected to the input shaft of the transmission roller (2) and the rotating device (12) respectively through the transmission chain and the transmission belt.

3. The strip-shaped soft magnet cutting and sorting device according to claim 1, characterized in that: The guide block (4) consists of two right-angled trapezoidal blocks symmetrical about the central axis of the frame (1) with their inclined surfaces facing each other. The side facing the inclined surface is parallel to the side of the frame (1). The wider end of the guide block (4) faces the support (5), and the distance between the wider ends of the guide blocks (4) is five to eight millimeters greater than the width of the product (17).

4. The strip-shaped soft magnet cutting and sorting device according to claim 1, characterized in that: The limiting member (6) is a roller connected with a spring buffer structure. The roller is parallel to the top of the transmission roller (2) near the end of the frame (1) in the vertical direction. The vertical distance between the limiting member (6) and the top of the transmission roller (2) is half the thickness of the product.

5. The strip-shaped soft magnet cutting and sorting device according to claim 1, characterized in that: The lifting device 1 (7) is a slide cylinder, and the blade of the cutter (8) is parallel to the top surface of the frame 1 (1) and its length is greater than the width of the product (17) by five centimeters.

6. The strip-shaped soft magnet cutting and sorting device according to claim 5, characterized in that: When the output end of the lifting device (7) is in a retracted state, the vertical distance between the cutter (8) and the top surface of the frame (1) is greater than the thickness of the product (17), and the top surface of the frame (1) is connected with a cutting groove at a position vertically opposite to the cutter (8).

7. The strip-shaped soft magnet cutting and sorting device according to claim 1, characterized in that: The second lifting device (14) is an electric lead screw slide module. The lead screw of the second lifting device (14) is perpendicular to the top surface of the second frame (10). The adsorption device (15) is connected to the top surface of the slide of the second lifting device (14).

8. The strip-shaped soft magnet cutting and sorting device according to claim 1, characterized in that: The adsorption device (15) includes a connecting block (1501), a pusher (1502), a rotating plate (1503), and a vacuum suction cup (1504). The connecting block (1501) is connected to the top surface of the output end of the lifting device (14). The rotating plate (1503) is rotatably connected to the bottom end of the connecting block (1501). The vacuum suction cup (1504) is connected to the bottom surface of the rotating plate (1503).

9. The strip-shaped soft magnet cutting and sorting device according to claim 8, characterized in that: The pusher (1502) is a hydraulic rod, and a connecting rod is connected to the top of the rotating plate (1503). The tail of the pusher (1502) and the end of the telescopic rod are rotatably connected to the top surface of the connecting block (1501) and the connecting rod, respectively.

10. A strip-shaped soft magnet cutting and sorting device according to claim 1 or 9, characterized in that: The receiving plate (16) has a limiting structure on its inner side that adapts to the shape of the product (17) at the center of its top surface. When the lifting device (14) rotates to the state where its output end is directly connected to the receiving plate (16) and the rotating plate (1503) rotates to the horizontal state, the rotating plate (1503) coincides with the vertical central axis of the receiving plate (16).

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